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- Installation And Operation Manual
Eaton Powerware 9395 Installation And Operation Manual
Summary of Powerware 9395
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Powerware 9395 ups and plus 1 ups 650–825 kva installation and operation manual ®.
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Important safety instructions save these instructions this manual contains important instructions that you should follow during installation and maintenance of the ups and batteries. Please read all instructions before operating the equipment and save this manual for future reference. Consignes de s...
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com i table of contents 1 introduction 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Table of contents eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com ii 4.8 installing interface connections 4−20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Table of contents eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com iii 8 communication 8−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1...
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Table of contents eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com iv list of figures figure 1-1. Powerware 9395 ups (650–825 kva) cabinets 1−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Table of contents eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com v figure 5-8. Remote monitor panel ii dimensions 5−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
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Table of contents eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com vi this page intentionally left blank..
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 1−1 chapter 1 introduction the eaton ® powerware ® 9395 uninterruptible power supply (ups) is a true online, continuous−duty, transformerless, double−conversion, solid−state, three−phase sy...
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Introduction eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 1−2 isbm section upm section figure 1-1. Powerware 9395 ups (650–825 kva) cabinets 1.1.2 control panel the control panel, located on the front of the ups, contains an lcd and p...
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Introduction eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 1−3 isbm section upm section fi−upm figure 1-2. Powerware 9395 ups 650–825 kva cabinet with the field installed upm 1.1.4 advanced battery management a three−stage charging sys...
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Introduction eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 1−4 1.2.2 sync control an optional powerware 9395 sync control maintains the critical load outputs of two separate single module powerware 9395 ups systems in synchronization. ...
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Introduction eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 1−5 1.4 basic system configurations the following basic ups system configurations are possible: s single ups with three common battery upms and a standalone common battery syst...
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Introduction eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 1−6 1.7 symbols, controls, and indicators the following are examples of symbols used on the ups or accessories to alert you to important information: risk of electric shock − o...
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Introduction eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 1−7 1.9 getting help if help is needed with any of the following: s scheduling initial startup s regional locations and telephone numbers s a question about any of the informat...
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Introduction eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 1−8 this page intentionally left blank..
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 2−1 chapter 2 safety warnings important safety instructions save these instructions this manual contains important instructions that should be followed during installation and maintenance o...
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Safety warnings eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 2−2 s the operating environment should be maintained within the parameters stated in this manual. S keep surroundings uncluttered, clean, and free from excess moisture. S ob...
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 2−1 section i installation.
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 2−2.
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−1 chapter 3 ups installation plan and unpacking use the following basic sequence of steps to install the ups: 1. Create an installation plan for the ups system (chapter 3). 2. Prepare you...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−2 the ups equipment operating environment must meet the weight requirements shown in table 3-1 and the size requirements shown in figure 3-1 through fi...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−3 dimensions are in millimeters [inches]. Figure 3-1. Ups cabinet dimensions (front view) dimensions are in millimeters [inches]. Figure 3-2. Ups cabin...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−4 figure 3-3. Isbm section dimensions (front view) figure 3-4. Upm section dimensions (front view).
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−5 front dimensions are in millimeters [inches]. Figure 3-5. Isbm section dimensions (top view) front dimensions are in millimeters [inches]. Figure 3-6...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−6 dimensions are in millimeters [inches]. Cg cg figure 3-8. Isbm section center of gravity dimensions are in millimeters [inches]. Cg cg figure 3-9. Up...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−7 dimensions are in millimeters [inches]. 115.8 [4.56] 114.3 [4.50] 0.87 [0.22] 88.9 [3.50] front view 1.57 [0.40] needed to remove key 95.3 [3.57] (sq...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−8 3.2.2 ups system power wiring preparation read and understand the following notes while planning and performing the installation: s refer to national...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−9 for external wiring requirements, including the minimum awg size of external wiring, see table 3-4 for installations using a common battery system or...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−10 table 3-5. Input/output ratings and external wiring requirements for the powerware 9395−825/650, 9395−825/750, and 9395−825/825 – separate battery b...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−11 table 3-6. Ups intercabinet power cable terminations for the powerware 9395−825/650, 9395−825/750, and 9395−825/825 terminal function terminal funct...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−12 terminals e1 through e12 are 2-hole bus bar mountings for standard nema 2-hole barrel lugs. The power wiring connections for this equipment are rate...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−13 table 3-9. Supplied external wiring terminal hardware kit part size quantity terminals used on eaton part number bolt, grade 5 m10 x 25 mm 15 ground...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−14 conduit sizes were chosen from nec table 4, electrical metallic tubing (emt). See table 3-11 for conduit requirements. Per nec article 300, 3(b)(1),...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−15 external overcurrent protection and disconnect are not provided by this product, but are required by codes. Refer to table 3-4 on page 3−9 or table ...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−16 there is no manual dc disconnect device within the ups. A battery disconnect switch is required for battery systems and may also be required by nec ...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−17 s all interface wiring and conduit is to be provided by the customer. S when installing external interface wiring (for example, building alarm, rela...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−18 3.3 inspecting and unpacking the ups cabinets the ups cabinet is divided into two sections which are palleted separately for shipping. The sections ...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−19 5. Remove the packing material, and discard or recycle in a responsible manner. 6. Inspect the contents for any evidence of physical damage, and com...
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Ups installation plan and unpacking eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 3−20 figure 3-12. Ups cabinet as shipped on pallet (upm section).
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−1 chapter 4 ups system installation 4.1 preliminary installation information w a r n i n g installation should be performed only by qualified personnel. Refer to the following while insta...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−2 note for the following steps, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see table 3-1 on page 3−2 for cabinet weight)...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−3 shipping bracket bolts shipping bracket bolts pallet right side shipping bracket isbm removable front panels figure 4-2. Removing the isbm section right side shi...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−4 shipping bracket bolts shipping bracket bolts pallet left side shipping bracket upm removable front panels wireway panel figure 4-3. Removing the upm section lef...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−5 shipping bracket bolts shipping bracket bolts pallet right side shipping bracket figure 4-4. Removing the upm section right side shipping bracket 4.3 mechanicall...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−6 left top panel wireway panel left middle panel corner channel upm section interior left side panel figure 4-5. Cabinet section joining 5. Remove the screws secur...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−7 upm wireway (power wiring harnesses are coiled in this area.) figure 4-6. Isbm and upm sections joined 10. Reinstall the left top panel (see figure 4-5) and secu...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−8 front view base bracket upm section base isbm section base bracket from kit screw from kit screw from kit top view rear bracket upm section top isbm section top ...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−9 note two cable lugs will be connected to each terminal stud. When connecting the cable lugs, install the first lug on the stud with the raised barrel portion fac...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−10 note four intercabinet interface wiring harnesses are supplied coiled against the right side panel of the isbm section (see a in figure 4-12 on page 4−14). 15. ...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−11 (see figure 4-9 for detail.) ac input to upms ac output from upms phase c phase a phase b neutral from upms (see figure 4-11 for detail.) (see figure 4-11 for d...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−12 upm 1 cable 1g1 & 1g2 yellow phase c (e3a) upm 2 cable 2g1 & 2g2 yellow upm 3 cable 3g1 & 3g2 yellow ac input breaker cb1 upm 1 cable 1g1 & 1g2 orange phase a (...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−13 dc input to upms + cable 1g3 black upm 1 (1e5a) cable 1g3 black dc input to upms cable 1g3 red upm 1 (1e4a) cable 1g3 red – cable 2g3 black upm 2 (2e5a) cable 2...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−14 wiring access location of j50, j51, j61 and j70 coiled harnesses location of rj45 coiled can cable upm wireway location of p61 pigtail harness location of p50, ...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−15 isbm section right side inside view pl1 interface board front figure 4-13. Pl1 interface board location pl1 interface board j39 inverter can connector figure 4-...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−16 4.7 installing ups external and battery power wiring note the ups upm section is shipped with debris shields covering the ventilation grills on top of the unit ...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−17 3. Route the input and output cables through either the top or bottom of the cabinet to the ups terminals. See figure 4-16 through figure 4-18 for wiring access...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−18 top entry conduit landing for ac input and output, and dc input (remove panel to drill or punch conduit holes.) top view interface entry conduit landings for tb...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−19 (see figure 4-18 for detail aa.) dc input from battery + (e4) – (e5) dc input from battery ac input to ups rectifier (a, b, c) ac input to ups bypass (a, b, c) ...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−20 ground terminals phase a (e8) phase c (e6) phase b (e7) ac input to ups rectifier phase c (e1) phase a (e3) phase b (e2) ac input to ups bypass ‘ section a–a fr...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−21 4.7.2 battery power wiring c a u t i o n when sizing the battery system, do not exceed the internal battery charger capabilities. See chapter 10, product specif...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−22 dc input from battery + (e4) – (e5) dc input from battery section b–b front figure 4-19. Ups isbm section power terminal detail bb – common battery.
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−23 dc input from battery + (e4) – (e5) dc input from battery dc input from battery + (e4) (upm 1) (upm 3) – (e5) dc input from battery (upm 2) section b–b front – ...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−24 4.8 installing interface connections w a r n i n g hazardous voltages are present near the user interface terminal area if the ups is not totally disconnected. ...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−25 x−slot communication bays tb3 tb1 and tb2 (see figure 4-22 for detail.) (see figure 4-24 on page 4−28 for terminal assignments.) (see figure 4-27 on page 4−31 f...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−26 table 4-1. Tb1, tb2, and tb3 interface connections terminal tb1 name description 1 repo nc input: normally-closed dry contact used to activate ups epo from a re...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−27 x−slot communication bays tb1 tb2 see figure 4-24 for terminal assignments. Figure 4-22. Interface terminal detail tb2 note alarm relay contacts have a maximum ...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−28 ups building alarm 3 building alarm 3 return building alarm 4 building alarm 5 building alarm 4 return building alarm 5 return note all building alarm inputs re...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−29 4.8.2 tb1 battery interface connections to install wiring to connections: 1. Verify the ups system is turned off and all power sources are removed. See chapter ...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−30 battery disconnect tb1 battery aux battery aux common 48 vdc battery shunt trip + 48 vdc battery shunt trip – ups st 5 6 7 8 note battery aux and dc shunt trip ...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−31 4.8.3 x−slot connections note lan and telephone drops for use with x−slot cards must be provided by the customer. Note when installing external wiring to x−slot...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−32 4.9 installing a repo switch a latching−type remote emergency power−off (repo) switch can be used in an emergency to shut down the ups and remove power to the c...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−33 5. To gain access to terminal block tb1 and the interface entry conduit landing plate, remove the screws securing the top internal safety shield panel and remov...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−34 12. If required, install wiring from the repo switch to the trip circuitry of the upstream protective devices. A second contact block is provided on the repo sw...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−35 3 (no) ups tb1 repo switch (no) twisted wires 1 (nc) 2 (return) 4 (return) repo switch (nc) note repo switch rating is 24 vdc, 1a minimum. Note the repo switch ...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−36 installation checklist - all packing materials and restraints have been removed from each cabinet. - each cabinet in the ups system is placed in its installed l...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−37 notes _________________________________________________________________________ _________________________________________________________________________ ______...
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Ups system installation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 4−38 this page intentionally left blank..
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−1 chapter 5 installing options and accessories 5.1 installing an optional powerware hot sync can bridge card as an option, a powerware hot sync ® controller area network (can) bridge card...
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Installing options and accessories eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−2 4. Read and understand the following notes while planning and performing the wiring installation: s conduit must be installed between the ups cabinet ...
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Installing options and accessories eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−3 connections for parallel system control connections for rmp ii, rim ii, or scm ii building alarm 2 replacement j3 connections for bypass status figure...
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Installing options and accessories eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−4 5.2 installing an optional remote monitor panel ii to install rmp ii wiring: 1. Verify the ups system is turned off and all power sources are removed....
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Installing options and accessories eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−5 terminal tb1 signal connections from the ups ground terminal terminal tb3 120 vac power figure 5-3. Remote monitor panel ii and relay interface module...
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Installing options and accessories eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−6 note setup of the powerware hot sync can bridge card must be performed by an authorized eaton customer service engineer. Contact an eaton service repr...
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Installing options and accessories eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−7 10. Restart the ups. See chapter 7, ups operating instructions," for startup instructions. Note setup of the powerware hot sync can bridge card must b...
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Installing options and accessories eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−8 5.4 installing an optional supervisory contact module ii to install scm ii wiring: 1. Verify the ups system is turned off and all power sources are re...
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Installing options and accessories eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−9 note setup of the powerware hot sync can bridge card must be performed by an authorized eaton customer service engineer. Contact an eaton service repr...
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Installing options and accessories eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−10 5.5 accessory mounting dimensions figure 5-8 through figure 5-10 show the dimensions of the rmp ii, the rim ii, and the scm ii. Flush mount using #10...
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Installing options and accessories eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−11 knockouts provided on five surfaces surface mount using #10 pan head screws for hanging. (mount with vent holes facing up.) flush mount using #10 pan...
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Installing options and accessories eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−12 knockouts provided on five surfaces surface mount using #10 pan head screws for hanging. (mount with vent holes facing up.) flush mount using #10 pan...
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−13 section ii operation.
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 5−14.
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−1 chapter 6 understanding ups operation 6.1 ups system overview the powerware 9395 ups is a continuous−duty, solid-state, transformerless (at 480 vac), three−phase, true online system tha...
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Understanding ups operation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−2 6.2 modes the powerware 9395 ups supports a critical load in three different modes of operation: s in normal mode, the critical load is supplied by the inver...
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Understanding ups operation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−3 during normal ups operation, power for the system is derived from a utility input source through the rectifier input contactor k1. The front panel displays n...
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Understanding ups operation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−4 static switch k5 rectifier inverter k1 k3 battery converter battery battery breaker main power flow trickle current energized de−energized closed open breake...
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Understanding ups operation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−5 static switch k5 rectifier inverter k1 k3 battery converter battery battery breaker main power flow trickle current energized de−energized closed open breake...
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Understanding ups operation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−6 6.3 ups system oneline configurations the system oneline drawings in this section show the simplified internal structure of the ups, battery supply, and basi...
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Understanding ups operation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−7 input breaker (cb1) (optional) x−slot interface e1, e2, e3 e6, e7, e8, e12 48v battery shunt trip note callout letters a , b , c , and d map to table 3-4 on ...
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Understanding ups operation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−8 input breaker (cb1) (optional) x−slot interface e1, e2, e3 e6, e7, e8, e12 48v battery shunt trip note callout letters a , b , c , and d map to table 3-5 on ...
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Understanding ups operation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−9 input breaker (cb1) (optional) x−slot interface e1, e2, e3 e6, e7, e8, e12 48v battery shunt trip note callout letters a , b , c , and d map to table 3-4 on ...
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Understanding ups operation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−10 input breaker (cb1) (optional) e1, e2, e3 e6, e7, e8, e12 note callout letters a , b , c , and d map to table 3-5 on page 3−10. Note if the load requires a ...
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Understanding ups operation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−11 maintenance bypass panel output from ups mis to ups rectifier input rib: rectifier input breaker bib: bypass input breaker mis: maintenance isolation breake...
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Understanding ups operation eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 6−12 this page intentionally left blank..
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−1 chapter 7 ups operating instructions this section describes how to operate the ups. Note before starting the ups, ensure all installation tasks are complete and a preliminary startup ha...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−2 7.1.1 control panel the control panel is used to set up and control the ups, and to monitor ups operation. For a description of the ups control panel function...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−3 7.2.1 status indicators the four symbols on the right side of the control panel are status indicators . These colored light emitting diode (led) lamps, work w...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−4 7.2.3 using the lcd and pushbuttons the lcd on the control panel provides an operator interface with the ups system. Figure 7-3 identifies the display areas d...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−5 7.2.4 using the menu the ups menu bar allows you to display data in the information area to help you monitor and control ups operation. Table 7-2 shows the ba...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−6 7.2.6 display menu operation table 7-3 describes the menu functions and and how to use them. Table 7-3. Display menu operation function subfunction operation ...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−7 table 7-3. Display menu operation (continued) operation subfunction function contrast adjust select contrast from the system setup level 0 menu to display the...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−8 table 7-3. Display menu operation (continued) operation subfunction function com port selection the com port setup screen allows selection of the serial com p...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−9 table 7-4. Typical system status messages function message ups shutdown; bypass; online bypass off; on; available maintenance bypass off; on charger charger o...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−10 7.2.8 load off screen the load off screen (figure 7-6) is displayed when the load off pushbutton is selected from the main menu bar, the ups control command ...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−11 10. Press the controls pushbutton on the system status menu bar. The ups control command screen is displayed. 11. On the ups control command screen, select g...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−12 11. Press the select pushbutton on the bypass command menu bar. The critical load is immediately supplied by the bypass source, in bypass mode. The bypass st...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−13 16. Verify the following messages display sequentially on the upm status line: dc starting, charger off inverter starting inverter syncing ready the upm 3 re...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−14 7.3.5 transfer from bypass to normal mode to transfer the critical load to normal mode: 1. Press the controls pushbutton on the main menu bar. The system sta...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−15 7.3.7 ups and critical load shutdown to perform maintenance or service on the critical load, shut down power to the load: 1. Turn off all equipment that is b...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−16 to use the load off pushbutton: 1. Press the load off pushbutton. The load off screen is displayed, providing a choice to proceed or abort the shutdown. C a ...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−17 c a u t i o n do not attempt to restart the system after the load off until the cause of the shutdown has been identified and cleared. 7. To restart the ups ...
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Ups operating instructions eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 7−18 deactivated unlock pushbutton to release activated pushbutton locked into place figure 7-7. Repo operation.
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 8−1 chapter 8 communication this chapter describes the communication features of the powerware 9395 650–825 kva ups and provides information about connecting hardware and using terminal mod...
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Communication eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 8−2 lan and telephone drops for use with x−slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an x−slot card, contact...
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Communication eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 8−3 the enotify service relies on a connectups−x web/snmp card (or power xpert card) installed with the ups sending one−way status and event e−mails to powerware remote monito...
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Communication eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 8−4 remote notification differs from the basic terminal mode with the addition the following functions: s call answer the call answer function allows the user to call into the...
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Communication eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 8−5 8.5.2 event history log this key sequence prints the entire event history log of the ups at the time the data is requested. The printout begins with the oldest alarm entry...
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Communication eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 8−6 model: powerware 9395 cto: tf12710000000 serial: mcu dsp: 70.81.14 mcu bootloader: 80.40 mcu pld: 1.00 pmf 1 dsp: 80.81.14 pmf 1 bootloader: 80.40 pmf 1 pld: 1.00 xslot ca...
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Communication eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 8−7 8.6 building alarm monitoring this standard feature lets you connect the ups to your building alarms, such as smoke detectors or overtemperature alarms. The customer inter...
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Communication eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 8−8 the rmp ii contains a local horn and the backlit status indicators listed in table 8-1. Table 8-1. Rmp ii status indicators system normal the ups is energized (either with...
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Communication eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 8−9 8.9 relay interface module ii an optional relay interface module ii (rim ii) uses relay contact closures to indicate the operating status and alarm condition of the ups sy...
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Communication eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 8−10 8.10 supervisory contact module ii an optional supervisory contact module ii (scm ii) establishes an interface between the ups system and the customer’s monitor. This int...
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 9−1 chapter 9 ups maintenance the components inside the ups cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, with very little d...
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Ups maintenance eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 9−2 s proper disposal of batteries is required. Refer to your local codes for disposal requirements. S do not dispose of batteries in a fire. Batteries may explode when expo...
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Ups maintenance eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 9−3 isbm air filters ÄÄÄÄ ÄÄÄÄ ÄÄÄÄ ÄÄÄÄ ÄÄÄÄ ÄÄÄÄ ÄÄÄÄÄ ÄÄÄÄÄ ÄÄÄÄÄ ÄÄÄÄÄ ÄÄÄÄÄ ÄÄÄÄÄ figure 9-1. Isbm section air filter locations c a u t i o n verify washed filters are ...
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Ups maintenance eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 9−4 ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ Ä...
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Ups maintenance eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 9−5 ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ fi−upm air filter figure 9-3. Fi−upm air filter location ...
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Ups maintenance eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 9−6 9.4 recycling the used battery or ups contact your local recycling or hazardous waste center for information on proper disposal of the used battery or ups. W a r n i n g...
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 10−1 chapter 10 product specifications 10.1 model numbers the ups is housed in a free-standing cabinet, divided into two sections with safety shields behind the door and front panels. The u...
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Product specifications eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com 10−2 10.2.2 ups output ups output capacity 100% rated current output voltage regulation " 1% (10% to 100% load) output voltage adjustment (nominal +/–3%) 480 vac nomi...
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Eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com w−1 warranty limited factory warranty for three-phase powerware ® ups products warrantor: the warrantor for the limited warranties set forth herein is eaton electrical inc., a delaware corp...
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Warranty eaton powerware ® 9395 ups (650–825 kva) installation and operation manual s 164201725 rev 1 www.Powerware.Com w−2 this page intentionally left blank..
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*1642017251* 164201725 1.