Falcon F900 SERIES User, Installation And Servicing Instructions - 7.0   Conversion

Manual is about: ELECTRIC SINGLE WELL FRYER

Summary of F900 SERIES

  • Page 1

    1 f900 series user, installation and servicing instructions gas griddle g9541, g9541r, g9541cr, g9581, g9581r, g9581cr read these instructions before use t100891 date purchased: model number: serial number: dealer: service provider: rev. 2 published: 31/03/2016.

  • Page 2

    2 falcon foodservice equipment head office wallace view, hillfoots road, stirling. Fk9 5py. Scotland. Weee directive registration no. Wee/dc0059tt/pro at end of appliance life, dispose of appliance and any replacement parts in a safe manner, via a licensed waste handler. Appliances are designed to b...

  • Page 3

    3 symbols • spanner • screwdriver • cooking oil • grease • spark ignition • flame • warning • viewport • allen key • igniter.

  • Page 4

    4 these instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country. Installation must meet national or local regulations. Attention mu...

  • Page 5: Contents

    5 contents 1.0 appliance information ..................................................................................... 6 2.0 operation .............................................................................................................. 7 2.1 component parts ...............................

  • Page 6: A -

    6 1.0 appliance information this appliance has been ce-marked on the basis of compliance with the relevant eu directives for the heat inputs, gas pressures and voltages stated on the data plate. A - serial no b - model no c - flue type d - gas category e - gas pressure f - gas type g - gas rate h - ...

  • Page 7: 2.0   Operation

    7 2.0 operation 2.1 component parts 2.2 controls a – cooking plate b – fat jug c – gas control d – temperature control a – gas off b – gas on c – zone indicator.

  • Page 8

    8 2.3 using the appliance 2.3.1 before use, clean the appliance. See section 3. 2.3.2 ignite the burners as shown. Push the knob in to turn. 2.3.3 use temperature control knob to adjust temperature. 2.3.4 the minimum temperature of the hottest point of the plate is as follows: g9541, g9541r, g9581, ...

  • Page 9: 4.0   Specification

    9 3.0 cleaning and maintenance 3.1 turn off and cool down. 3.2 scrape off burnt on food. 3.3 remove other debris using a cloth. 3.4 clean fat jug. 3.5 the flue capper can be removed for cleaning, but must be replaced for use. Do not use metal utensils on chrome griddle. Failure due to lack of proper...

  • Page 10

    10 5.0 dimensions / connection locations a – gas inlet.

  • Page 11: 6.0   Installation

    11 6.0 installation 6.1 siting / clearances caution: walls closer than 150mm to the appliance must be non combustible. If suiting the necessary clearances to any cumbustible wall must be the largest figure given for individual appliances instructions. 6.2 ventilation this appliance must be installed...

  • Page 12

    12 6.3 gas supply & connection 6.3.1 installation pipe work should be fitted in accordance with local / national standards. The pipe work must not be smaller than unit gas inlet connection, i.E. Rp¾ (¾” b.S.P.). If using flexible hosing, the hose must be sized to conform with the hose manufacturers ...

  • Page 13

    13 6.4 assembly 6.4.1 position appliance and level using feet adjusters as shown below. 6.4.2 connect appliance to gas supply and test for gas tightness (see 6.3) 6.5 commissioning 6.5.1 remove control panel (see 8.1) 6.5.2 ensure burner pressure is correct (see 8.7 for pressure adjustment) 6.5.3 li...

  • Page 14: 7.0   Conversion

    14 7.0 conversion before inspection, servicing or conversion, turn off gas at isolator. 7.1 gas conversion check list change injectors in burner(s) and pilot(s) (see 8.3 & 8.5). Change gas type label. For g30 (50mb) fit governor (see 8.11). Adjust pressure at valve to values stated in section 4.0 (s...

  • Page 15

    15 8.2 access panel 8.2.1 remove access panel as shown. 8.3 injectors 8.3.1 remove injector as shown. 8.3.2 clean injector. 8.3.3 after replacement, check burner performance..

  • Page 16

    16 8.4 pilot removal 8.4.1 remove as shown. 8.5 pilot assembly 8.5.1 remove pilot components as shown. A – thermocouple b – pilot gas pipe / pilot injector. C – spark electrode d – pilot bracket.

  • Page 17

    17 8.6 gas valve 8.6.1 remove gas valve as shown. 8.6.2 remove connections as shown. A – gas in b – gas out c – thermocouple d – pilot.

  • Page 18

    18 8.7 pressure adjustment 8.7.1 adjust pressure as shown. 8.8 safety thermostat removal 8.8.1 remove safety thermostat as shown..

  • Page 19

    19 8.9 plate / thermostat bulb removal 8.9.1 remove plate and thermostat phial(s) as shown..

  • Page 20

    20 8.9.2 replace safety thermostat phial, position as shown (only for chrome griddles). 8.9.3 replace operating thermostat phial, position as shown..

  • Page 21

    21 8.9.4 replace the thermostat phial on to the plate and locate the plate as shown. 8.9.5 ensure all excess capillary tube is located in the control panel area as shown. Do not leave excess capillary tube inside the burner box area..

  • Page 22

    22 8.9.6 lower the plate carefully ensuring the thermostat capillary tube does not get crushed. Do not crush thermostat capillary tube. Ensure the tube goes straight down through the burner box hole as shown on the left. Ensure it does not bend inside the burner box as shown on the right. Risk of cr...

  • Page 23

    23 8.10 burner 8.10.1 remove burner as shown. 8.11 governor 8.11.1 this applies to g30 (50mb) models only. Governor supplied is maintenance free. Ensure the blue dust cap covering the vent is fitted and in good condition. 1 – gas in 2 – gas out 3 – direction of flow.

  • Page 24: 9.0   Fault Finding

    24 9.0 fault finding fault possible causes remedy pilot does not light. No gas supply. Restore supply. Faulty spark igniter. Test igniter button, lead and electrode. Replace as necessary. Pilot does not stay lit. Faulty thermocouple. Check thermocouple is tight and tip is in pilot flame. Main burner...

  • Page 25

    25 10.0 spare parts main spare parts: gas valve pilot assembly thermocouple fat jug control knob when ordering spares, quote the following: model number serial number gas type this information is found on data plate on front panel. (see section 1.0) visit our website for further spares information. ...