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Jacobsen Greens King IV Plus Service Manual - Greens King IV Diesel

Summary of Greens King IV Plus

  • Page 1

    Parts & maintenance manual when performance matters. ™ warning if incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust...

  • Page 2: Service Parts

    This manual contains adjustment, maintenance, troubleshooting instructions, and parts list for your new jacobsen mower. This manual should be stored with the mower for reference during operation. Before you operate your mower, you and each operator you employ should read the manual carefully in its ...

  • Page 3: Table of Contents

    3 table of contents 1 safety 1.1 operating safety............................................... 4 1.2 important safety notes ..................................... 5 2 specifications 2.1 product identification ........................................ 6 2.2 engine .......................................

  • Page 4: 1    Safety

    1 safety 4 1 safety 1.1 operating safety ______________________________________________________ 1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this manual...

  • Page 5: Safety    1

    Safety 1 5 1.2 important safety notes ________________________________________________ this safety alert symbol is used to alert you to potential hazards. Danger - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning - indicates a potenti...

  • Page 6: 2    Specifications

    2 specifications 6 2 specifications 2.1 product identification _________________________________________________ 62304 .............................. Greens king iv plus, 17.7 hp diesel engine, power steering. Without reels. Serial number ................ An identification plate, like the one shown,...

  • Page 7: Specifications    2

    Specifications 2 7 2.4 mower __________________________________________________________________ tires ................................ 18 x 9.5 - 8 tubeless tire pressure: front.......................... 10-12 psi (0.69-0.83 bar) rear .......................... 8-10 psi (0.55-0.69 bar) battery: type...

  • Page 8: 2    Specifications

    2 specifications 8 2.7 declaration of conformity ____________________________________________ declaration of conformity ▪ ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ ▪ prohlÁŠenÍ o shodĚ ▪ overensstemmelseserklÆring ▪ conformiteitsverklaring ▪ vastavusdeklaratsioon ▪ vaatimustenmukaisuusvakuutus ▪ declaration de con...

  • Page 9: Specifications    2

    Specifications 2 9 harmonised standards used ▪ Използвани хармонизирани стандарти ▪ použité harmonizované normy ▪ brugte harmoniserede standarder ▪ gebruikte geharmoniseerde standaards ▪ kasutatud ühtlustatud standardid ▪ käytetyt yhdenmukaistetut standardit ▪ normes harmonisées utilisées ▪ angewand...

  • Page 10: 3    Adjustments

    3 adjustments 10 3 adjustments 3.1 general ________________________________________________________________ 1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized jacobsen dealer. 2. Replace, do not adjust, worn...

  • Page 11: Adjustments    3

    Adjustments 3 11 3.3 bedknife adjustment ___________________________________________________ 1. Read section 3.2 before making the adjustment. 2. Start adjustment at the leading end of the reel, followed by the trailing end. The leading end of the reel blades is that end which passes over the bedkni...

  • Page 12: 3    Adjustments

    3 adjustments 12 3.5 antisway spring________________________________________________________ 1. The antisway spring (c) should be tight but not under stress. 2. Loosen both nuts on the adjusting rod then adjust the rear nut as necessary. 3. When properly adjusted, tighten nuts against bracket. Figur...

  • Page 13: Adjustments    3

    Adjustments 3 13 3.8 parking brake__________________________________________________________ disengage brake lever and measure the distance between nut (g) and bottom of pivot. Adjust nut so the distance is 3/16 in. (5 mm). Figure 3h 3.9 interlock switches ___________________________________________...

  • Page 14: 3    Adjustments

    3 adjustments 14 3.11 reel control __________________________________________________________ adjust the reel control lever linkage so the reels disengage when they reach the raised position. 1. Remove front cowling and raise mowers. Shift all reel control levers to off and stop engine. 2. Adjust li...

  • Page 15: Adjustments    3

    Adjustments 3 15 3.13 leveling procedure ____________________________________________________ 1. Lower the implements until they are about 1/4 in. (6.35 mm) above the ground. If they are not level with the ground, adjust torsion spring (z). 2. Carefully loosen spring mounting clamp and slowly turn c...

  • Page 16: 3    Adjustments

    3 adjustments 16 3.16 lift cylinders __________________________________________________________ 1. Fully extend the front cylinder, then check spacing at the cam roller (u). The dimension should be 7/16 to 9/16 in. (11.1 to 14.2 mm). 2. Loosen nut (v) then grip the very end of the cylinder rod, clos...

  • Page 17: Adjustments    3

    Adjustments 3 17 3.18 torque specification ___________________________________________________ jacobsen uses grade 5 plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated. Notice all torque values included in these charts are approximate an...

  • Page 18: 4    Maintenance

    4 maintenance 18 4 maintenance 4.1 general ________________________________________________________________ 1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an authorized jacobsen dealer. 2. Inspect the equipment on a r...

  • Page 19: Maintenance    4

    Maintenance 4 19 4.3 engine oil ______________________________________________________________ check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required. Perform initial oil change after first 50 hours of operati...

  • Page 20: 4    Maintenance

    4 maintenance 20 4.5 fuel ____________________________________________________________________ handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel. • fill the fuel tank to within 1 in...

  • Page 21: Maintenance    4

    Maintenance 4 21 4.8 jump starting __________________________________________________________ before attempting to “jump start” the mower, check the condition of the discharged battery. See section 4.7. When connecting jumper cables: 1. Stop the engine on the vehicle with a good battery. 2. Connect ...

  • Page 22: 4    Maintenance

    4 maintenance 22 4.10 hydraulic hoses _______________________________________________________ 1. Always lower implements to ground, disengage all drives, engage parking brake, stop engine, and remove key before inspecting or disconnecting hydraulic lines or hoses. 2. Check visible hoses and tubes da...

  • Page 23: Maintenance    4

    Maintenance 4 23 4.12 hydraulic oil filters ___________________________________________________ the hydraulic system is protected by one 20 micron filter. To replace hydraulic oil filter: 1. Remove the old filter. 2. Fill new filter with oil then install new filter. Hand tighten only. 3. Operate eng...

  • Page 24: 4    Maintenance

    4 maintenance 24 4.16 wheel mounting procedure ____________________________________________ 1. Remove dirt, grease, and oil from stud thread. Do not lubricate threads. 2. Position wheel on hub and inspect to ensure full contact between mounting surface of wheel and hub or brake drum. 3. Finger tight...

  • Page 25: Maintenance    4

    Maintenance 4 25 4.19 radiator _______________________________________________________________ check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark. Drain and refill annually. Remove the radiator cap, open the engine block drain and the radiator drain....

  • Page 26: 4    Maintenance

    4 maintenance 26 4.21 storage________________________________________________________________ general 1. Clean the mower thoroughly and lubricate. Repair and paint damaged or exposed metal. 2. Inspect the mower, tighten all hardware, replace worn or damaged components. 3. Drain and refill radiator. ...

  • Page 27: Troubleshooting    5

    Troubleshooting 5 27 5 troubleshooting 5.1 general ________________________________________________________________ the troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact ...

  • Page 28: Warning

    6 maintenance & lubrication charts 28 6 maintenance & lubrication charts 6.1 general ________________________________________________________________ 1. Always clean the grease fitting before and after lubricating. 2. Lubricate with grease that meets or exceeds nlgi grade 2 lb specifications. Apply ...

  • Page 29

    Maintenance & lubrication charts 6 29 6.3 maintenance charts ___________________________________________________ a - add or adjust c - clean i - inspect l- lubricate r - replace ar - as required * indicates initial service for new machines. ** every 250 hours or yearly, whichever comes first. *** in...

  • Page 30: 7    Notes

    7 notes 30 7 notes.

  • Page 31: Parts Catalog    8

    Parts catalog 8 31 8 parts catalog 8.1 how to use the parts catalog _________________________________________ abbreviations n/s - not serviced separately, can only be obtained by ordering main component or kit. Ar -variable quantity or measurement is required to obtain correct adjustment. Symbols su...

  • Page 32: Greens King IV Diesel

    32 3 -5 3 0 30 09 74 4 2 1 n r greens king iv plus diesel manufactured under one or more of the following u.S. Patents: xxxxxxx xxxxxxx xxxxxxx b io d eg rada ble f lu id ® 4181865 rev b 4141266 8-12 p.S.I. (55-83 kpa) 4181864 4205183 3002308 a b c d 2812066 4181863 4181863 4181863 important 2811912...

  • Page 33: Greens King IV Diesel

    33 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 4179664 1 decal, jacobsen 2 2810349 1 decal, left side 3 4141266 1 decal, oil light 4 2810350 1 decal, right side 5 3002057 1 decal, ignition switch 6 4181865 1 decal, warning 7 3002053 1 d...

  • Page 34: Greens King IV Diesel

    34 ® green s kin g iv plu s die sel b io deg rad ab le f l u i d b io d eg rada ble f lu id a b c d a b b b c c c d 1 2 3 4 5 5 5 5 20 5 5 5 5 6 7 8 9 10 11 11 11 11 12 13 / 14 19 15 16 16 17 17 18 18 18 21 greens king iv diesel 2.1 front cowling serial no. 62304 - 2018 and up.

  • Page 35: Greens King IV Diesel

    35 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 2810572 1 floorboard ● 2 n/s 1 pad, right floorboard ● 3 n/s 1 pad, left floorboard 4 2811918 1 cover, steering tower 5 403753 12 screw, 1/4-20 x 1/2” hex flange 6 2811542 1 panel, left sid...

  • Page 36: Greens King IV Diesel

    36 b b 1 2 3 4 4 5 5 6 6 7 8 9 10 11 12 13 13 13 13 13 14 14 14 14 14 15 15 15 15 15 16 17 18 18 19 19 20 20 21 greens king iv diesel 3.1 floorboard and fenders serial no. 62304 - 2018 and up.

  • Page 37: Greens King IV Diesel

    37 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 2810572 1 floorboard 2 2810705 1 fender, left side 3 2810706 1 fender, right side 4 400104 2 screw, 1/4-20 x 1/2” hex head 5 453023 2 flat washer, 1/4 6 445794 2 nut, 1/4-20 spiralock flang...

  • Page 38: Greens King IV Diesel

    38 1 2 2 3 3 4 4 5 6 6 7 8 9 10 11 12 12 13 13 14 14 15 15 16 16 16 16 17 17 17 17 17 17 18 18 25 25 26 19 19 20 21 22 23 24 greens king iv diesel 4.1 seat serial no. 62304 - 2018 and up.

  • Page 39: Greens King IV Diesel

    39 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 2809868 1 skirt, top 2 400188 4 screw, 5/16-18 x 1” hex head 3 453009 4 flat washer, 5/16 4 338277 2 bracket, set mounting 5 345666 1 clamp, seat harness 6 445781 4 nut, 5/16-18 whizlock fl...

  • Page 40: Greens King IV Diesel

    40 1 1 1 1 1 2 3 4 4 5 5 6 6 6 7 8 9 9 10 10 10 11 12 13 14 15 16 17 18 10 10 12 13 14 15 15 17 18 19 19 19 19 19 20 21 22 22 22 22 22 23 23 23 23 23 23 24 25 26 27 28 29 30 31 32 33 3435 36 37 37 38 45 39 40 41 42 43 44 instrument panel components lever stops and decals switch panels hour meter gre...

  • Page 41: Greens King IV Diesel

    41 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 361646 2 fuse holder includes cap and panel nut 2 361700 1 fuse, 6 amp 3 361701 1 fuse, 30 amp 4 366751 1 light, yellow parking brake includes panel nut 5 164194 1 light, red engine oil inc...

  • Page 42: Greens King IV Diesel

    42 a b c d e a b c d e f f 1 2 2 2 2 2 2 2 2 2 2 3 4 4 5 6 7 7 8 8 9 9 10 10 10 11 11 11 12 13 13 13 14 14 15 16 17 18 18 18 19 19 20 20 20 21 21 21 21 22 22 22 22 23 24 24 24 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 greens king iv diesel 6.1 lower control linkage serial no. 62304 - 2018 a...

  • Page 43: Greens King IV Diesel

    43 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 116536 1 valve, 5 spool stack see 34.1 2 502751 5 • kit, clevis and cotter pin 3 400216 3 screw, 5/16-18 x 2-3/4” hex head 4 446136 5 lockwasher, 5/16 heavy 5 443106 3 nut, 5/16-18 hex 6 36...

  • Page 44: Greens King IV Diesel

    44 1 2 3 4 5 5 6 6 6 6 7 7 7 8 8 8 8 9 10 10 10 11 12 13 14 15 16 17 18 18 18 19 19 19 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 28 20 20 greens king iv diesel 7.1 upper control linkage serial no. 62304 - 2018 and up.

  • Page 45: Greens King IV Diesel

    45 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 131786 1 bracket, control linkage 2 353994 1 block, left side 3 354009 1 block, right side 4 400276 1 screw, 3/8-16 x 3 in. Hex head 5 400274 2 screw, 3/8-16 x 2-1/2 hex head 6 446142 4 loc...

  • Page 46: Greens King IV Diesel

    46 a a b b 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 11 11 12 13 13 14 15 16 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 33 34 35 35 36 36 36 37 38 39 40 41 42 43 44 greens king iv diesel 8.1 pedal linkage serial no. 62304 - 2018 and up.

  • Page 47: Greens King IV Diesel

    47 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 2811529 1 shaft, brake 2 352726 2 bushing, brake pedal shaft 3 2810683 2 bushing, shaft 4 2811528 2 spacer, brake 5 2809910 2 brake arm 6 434003 2 screw, 5/16-18 x 1” socket head 7 446136 2...

  • Page 48: Greens King IV Diesel

    48 1 2 3 4 5 6 7 8 9 10 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 greens king iv diesel 9.1 wheel motors and brakes serial no. 62304 - 2018 and up.

  • Page 49: Greens King IV Diesel

    49 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 122675 2 wheel motor see 35.1 2 463027 1 • key 3 800778 2 • nut, 1-20 hex 4 400416 8 screw, 1/2-13 x 2-1/2” hex head 5 446154 8 lockwasher, 1/2 heavy 6 443118 8 nut, 1/2-13 hex 7 390742 2 d...

  • Page 50: Greens King IV Diesel

    50 > change from previous revision 2 2 2 2 2 3 3 3 5 5 6 6 7 8 8 7 1 greens king iv diesel 10.1 frame bushings serial no. 62304 - 2018 and up.

  • Page 51: Greens King IV Diesel

    51 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 n/s 1 frame, greens king iv plus diesel 2 3007694 6 • bushing, 1” shaft 3 357999 4 • bushing, 7/8” shaft 4 503441 2 • wheel motor mounting bracket service of weldment only 5 471227 2 grease...

  • Page 52: Greens King IV Diesel

    52 1 2 3 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 7 8 8 9 10 11 11 12 13 11 13 14 15 16 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 31 32 33 34 35 36 36 37 36 38 39 40 40 41 42 32 34 33 greens king iv diesel 11.1 front frame serial no. 62304 - 2018 and up.

  • Page 53: Greens King IV Diesel

    53 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 n/s 1 frame assembly see 10.1 for service 2 2810689 1 angle, left side valve mount 3 2810690 1 angle, right side valve mount 4 400262 6 screw, 3/8-16 x 1” hex head 5 446142 9 lockwasher, 3/...

  • Page 54: Greens King IV Diesel

    54 1 2 3 4 5 6 7 8 8 8 9 44 10 11 12 13 13 14 15 15 16 16 17 18 18 18 18 18 18 19 19 19 20 20 20 21 21 21 21 22 23 23 24 view rotated 180° 24 24 25 26 26 26 26 27 to starter 28 28 28 28 29 29 30 31 31 32 33 33 34 35 3 34 36 37 / 38 40 41 42 43 45 39 a a a greens king iv diesel 12.1 rear frame serial...

  • Page 55: Greens King IV Diesel

    55 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 n/s 1 frame assembly see 10.1 for service parts 2 403751 1 screw, 5/16-18 x 3/4” hex flange 3 445781 2 nut, 5/16-18 whizlock flange 4 2811950 1 bracket, throttle and glow plug 5 132890 1 hy...

  • Page 56: Greens King IV Diesel

    56 1 2 3 4 5 5 6 6 6 6 7 7 7 8 9 9 10 11 11 11 8 greens king iv diesel 13.1 rops serial no. 62304 - 2018 and up.

  • Page 57: Greens King IV Diesel

    57 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 4203340 1 rops assembly 1 4223360 1 • rops base 2 4250895 1 • right side rops tube 3 4250894 1 • left side rops tube 4 4223362 1 • connector tube 5 4223361 2 • spacer 6 446140 10 lockwasher, ...

  • Page 58: Greens King IV Diesel

    58 1 2 2 3 4 5 6 7 8 28 9 10 11 12 13 17 23 24 26 26 26 27 27 14 15 15 16 18 19 20 20 21 22 29 30 30 31 31 32 32 33 34 34 35 35 greens king iv diesel 14.1 steering axle serial no. 62304 - 2018 and up.

  • Page 59: Greens King IV Diesel

    59 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 n/s 1 frame assembly 2 3007694 2 bushing, 1” shaft 3 471214 2 grease fitting, 1/4-28 straight 4 1004577 1 steering fork 5 345621 1 seal, steering shaft 6 360113 2 thrust washer 7 345401 1 c...

  • Page 60: Greens King IV Diesel

    60 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 greens king iv diesel 15.1 power steering valve serial no. 62304 - 2018 and up.

  • Page 61: Greens King IV Diesel

    61 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 2811918 1 cover, steering tower see 2.1 2 4203680 1 mount, steering valve 3 400294 2 screw, 3/8-24 x 3/4” hex head 4 444744 2 locknut, 3/8-24 hex center 5 365206 1 lock pin 6 443810 2 nut, ...

  • Page 62: Greens King IV Diesel

    62 1 2 2 3 3 3 4 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 greens king iv diesel 16.1 air filter and oil fill tube serial no. 62304 - 2018 and up.

  • Page 63: Greens King IV Diesel

    63 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 4213620 1 bracket, air cleaner mounting 2 440040 4 carriage bolt, 1/4-20 x 5/8” 3 446130 6 lockwasher, 1/4 heavy 4 443102 4 nut, 1/4-20 hex 5 3002388 1 bracket, air cleaner 6 400182 2 screw...

  • Page 64: Greens King IV Diesel

    64 1 2 3 4 4 4 5 5 5 5 5 6 6 6 6 6 7 8 8 8 8 9 9 9 9 10 11 11 11 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 25 25 25 greens king iv diesel 17.1 radiator serial no. 62304 - 2018 and up.

  • Page 65: Greens King IV Diesel

    65 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 4141036 1 radiator 2 4140400 1 bracket, radiator shroud mount 3 4140402 1 bracket, radiator shroud support 4 362535 8 screw, m6-1 x 16 mm hex head 5 446130 12 lockwasher, 1/4 heavy 6 453023...

  • Page 66: Greens King IV Diesel

    66 a b b c c a 1 2 3 4 5 5 6 6 7 8 9 10 11 11 12 12 12 12 12 12 13 14 14 14 15 16 17 17 17 18 18 18 19 19 19 20 20 20 21 21 23 23 24 24 24 24 24 25 26 27 28 29 30 31 32 33 34 22 22 34 35 36 greens king iv diesel 18.1 engine mounts serial no. 62304 - 2018 and up.

  • Page 67: Greens King IV Diesel

    67 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 ref 1 engine and pump assembly see 19.1 2 4140509 1 spacer, fan 3 4141024 1 fan, 8 blade 4 64205-023 4 screw, m6-1 x 55 mm hex head 5 446130 5 lockwasher, 1/4 heavy 6 453023 5 flat washer, ...

  • Page 68: Greens King IV Diesel

    68 1 2 3 4 / 5 6 7 8 9 10 10 11 11 11 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 25 25 25 25 26 40 40 26 40 26 27 28 29 29 30 30 30 31 32 33 34 35 36 37 38 39 greens king iv diesel 19.1 engine and pump serial no. 62304 - 2018 and up.

  • Page 69: Greens King IV Diesel

    69 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 4243202 1 pump, 5 section gear pump 4186661 1 • seal kit, 5 section pump 2 332588 1 • key, 3/16 square x 1-1/8” 3 4155760 1 bell housing 4 4155761 1 • coupler service kit 5 n/s 1 • • flange...

  • Page 70: Greens King IV Diesel

    70 1 2 3 3 4 4 4 5 5 5 5 6 6 6 7 7 8 9 9 9 10 10 11 12 13 13 14 15 16 17 18 19 19 19 19 19 19 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 32 greens king iv diesel 20.1 fuel tank serial no. 62304 - 2018 and up.

  • Page 71: Greens King IV Diesel

    71 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 390344 1 pan, tank support 2 337306 1 pad, neoprene 3 337295 2 pad, neoprene 4 400188 8 screw, 5/16-18 x 1” hex head 5 453009 10 flat washer, 5/16 6 445781 9 nut, 5/16-18 whizlock flange 7 ...

  • Page 72: Greens King IV Diesel

    72 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 19 20 21 22 greens king iv diesel 21.1 tank hydraulics serial no. 62304 - 2018 and up.

  • Page 73: Greens King IV Diesel

    73 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 123077 1 tank, hydraulic 2 4183180 1 hose, tank to pump inside 3 338291 1 hose, tank to pump outside 4 319914 4 clamp, hose 5 472207 1 plug, 1/2 npt square head 6 4130472 1 filler cap / dip...

  • Page 74: Greens King IV Diesel

    74 1 2 3 4 5 6 7 8 8 9 19 9 10 11 12 13 14 15 16 16 17 18 greens king iv diesel 22.1 pump to valve hydraulics serial no. 62304 - 2018 and up.

  • Page 75: Greens King IV Diesel

    75 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 4243202 1 pump, 5 section gear pump see 19.1 2 350947 1 fitting, -10 37° x -10 orb straight 339899 1 • o-ring, -10 orb 3 351399 3 fitting, -6 37° flare x -6 orb 45° 339897 1 • o-ring, -6 or...

  • Page 76: Greens King IV Diesel

    76 1 2 2 2 2 2 3 4 5 5 6 7 7 8 8 9 10 11 11 12 13 14 15 16 16 17 17 18 19 20 20 21 22 12 14 13 greens king iv diesel 23.1 traction hydraulics serial no. 62304 - 2018 and up.

  • Page 77: Greens King IV Plus

    77 > change from previous revision greens king iv plus item part no. Qty. Description serial numbers/notes 1 116536 1 5 spool valve see 34.1 2 350947 6 fitting, -10 37° x -10 orb straight 339899 1 • o-ring, -10 orb 3 116543 1 tube, valve to upper motor tube forward pressure 4 2500086 1 tube, upper m...

  • Page 78: Greens King IV Diesel

    78 1 2 2 3 4 5 5 6 6 7 7 8 8 9 10 10 11 11 12 12 13 14 15 16 16 17 17 18 18 19 20 21 greens king iv diesel 24.1 front reel hydraulics serial no. 62304 - 2018 and up.

  • Page 79: Greens King IV Diesel

    79 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 116536 1 5 spool valve see 34.1 2 342199 2 fitting, -6 37° x -8 orb straight 339898 1 • o-ring, -8 orb 3 2500084 1 tube, left reel pressure 4 2500085 1 tube, right reel pressure 5 1000223 2...

  • Page 80: Greens King IV Diesel

    80 1 2 3 4 5 5 6 7 8 9 10 11 11 12 13 14 14 15 16 16 17 18 19 20 21 22 23 24 24 25 26 27 28 32 29 30 31 greens king iv diesel 25.1 rear reel and lift hydraulics serial no. 62304 - 2018 and up.

  • Page 81: Greens King IV Diesel

    81 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 116536 1 5 spool valve see 34.1 2 342199 2 fitting, -6 37° x -8 orb straight 339898 1 • o-ring, -8 orb 3 4201504 1 tube, center reel pressure 4 1001011 1 hose, center reel pressure 5 360039...

  • Page 82: Greens King IV Diesel

    82 t p l r 1 2 3 4 4 hose item 4 5 5 hose item 5 6 6 hose item 6 7 8 8 9 10 hose item 10 11 greens king iv diesel 26.1 steering hydraulics serial no. 62304 - 2018 and up.

  • Page 83: Greens King IV Diesel

    83 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 4243202 1 pump, 5 section gear pump see 19.1 2 351399 1 fitting, -6 37° flare x -6 orb 45° 339897 1 • o-ring, -6 orb 3 4203884 1 bundle, power steering hoses 4 4203883 1 • hose, pump to ste...

  • Page 84: Greens King IV Diesel

    84 1 1 1 2 2 2 3 4 5 5 6 5 5 6 4 5 5 5 5 6 6 6 6 6 7 7 7 8 9 10 10 10 10 11 11 12 13 13 13 13 14 14 14 15 17 18 19 20 20 21 22 23 24 25 16 5 6 5 19 greens king iv diesel 27.1 hydraulic clamps serial no. 62304 - 2018 and up.

  • Page 85: Greens King IV Diesel

    85 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 361137 1 clamp, seven tube 2 357854 6 liner, tube clamp 3 361105 1 bracket, tube support 4 400122 4 screw, 1/4-20 x 2-1/4” hex head 5 452004 18 flat washer, 1/4 6 444708 13 locknut, 1/4-20 ...

  • Page 86: Greens King IV Diesel

    86 1 1 2 3 4 5 6 6 7 7 8 8 9 10 10 10 10 10 11 11 12 12 12 12 13 13 14 14 14 14 15 15 16 16 17 17 18 18 19 19 20 20 20 20 21 22 23 23 24 24 25 25 26 27 28 28 29 29 30 30 31 31 32 33 34 35 35 35 36 36 36 18 a a 37 37 38 39 39 39 39 40 41 42 43 44 45 greens king iv diesel 28.1 front lift arms serial n...

  • Page 87: Greens King IV Diesel

    87 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 460052 2 cotter pin, 3/16 x 1-1/2” 2 160033 1 cam, left side lift 3 160034 1 cam, right side lift 4 131675 1 lever, left side lift 5 131498 1 lever, right side lift 6 463017 4 key, 3/16 x 3...

  • Page 88: Greens King IV Diesel

    88 1 2 2 3 4 4 5 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29 greens king iv diesel 29.1 center lift arm serial no. 62304 - 2018 and up.

  • Page 89: Greens King IV Diesel

    89 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 n/s 1 frame assembly see 10.1 for service 2 3007694 2 • bushing, 1” shaft 3 354039 1 pin, cylinder mounting 4 367437 2 cotter pin, 9/64 x 1-1/4” 5 349213 ar bushing, 3/4 6 471216 1 grease f...

  • Page 90: Greens King IV Diesel

    90 starter solenoid frame ground engine connections seat switch harness hour meter mow & backlap switches instrument panel mechanic’s switch ignition switch 1 2 3 4 4 5 16 5 6 7 8 10 11 12 9 15 14 13 dynamo temp sender glow plug oil switch starter view rotated 180° engine connections glow plug switc...

  • Page 91: Greens King IV Diesel

    91 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 2811573 1 harness, main wire 2 1004908 1 wire, starter to harness 3 3003773 1 clamp, 1/4” see 5.1 4 345671 2 clamp, 5/8” see 11.1 5 345671 2 clamp, 3/4” see 27.1 6 345666 1 clamp, 1/2” see ...

  • Page 92: Greens King IV Diesel

    92 1 2 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 10 10 10 11 12 12 13 13 13 14 14 14 14 14 14 15 15 15 16 16 16 17 17 17 18 18 18 19 20 21 21 22 23 24 25 greens king iv diesel 31.1 reel mounting serial no. 62304 - 2018 and up.

  • Page 93: Greens King IV Diesel

    93 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 122786 1 lift yoke, left side 2 122787 1 lift yoke, right side 3 122783 1 lift yoke, center 4 5002569 3 housing, swivel see 28.1 or 29.1 5 3004063 1 • spring, compression 6 3004975 1 • pin,...

  • Page 94: Greens King IV Diesel

    94 1 2 2 3 4 5 5 6 6 7 8 8 9 9 9 9 9 10 10 11 11 12 13 14 14 15 15 16 16 17 17 18 19 19 20 20 20 21 22 24 23 greens king iv diesel 32.1 outer reel assembly serial no. All.

  • Page 95: Greens King IV Diesel

    95 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 n/s 1 inner reel assembly see 33.1 2 1002224 2 zerk bolt 3 1004990 1 rear roller 4 3010422 1 • roller shaft 5 3010712 2 • bearing, roller 6 3010286 2 • seal, roller 7 2810043 1 shield, gras...

  • Page 96: Greens King IV Diesel

    96 greens king iv diesel 33.1 inner reel assembly serial no. All optional magknife bedknives part number description 4131369 22” high profile 4131005 22” medium section 4131001 22” low profile 4131370 22” tournament 4131003 22” super tournament standard style bedknives (secured with screws) part num...

  • Page 97: Greens King IV Diesel

    97 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 3010293 1 stop, reel 2 1002256 1 bearing housing 3 336962 1 • seal, grease 4 500534 1 • bearing, cup and cone 5 471214 1 • grease fitting, 1/4-28 straight 6 471240 1 • vent fitting 7 400192...

  • Page 98: Greens King IV Diesel

    98 12 12 9 9 9 18 18 17 9 9 9 26 26 26 26 26 26 2 3 4 5 7 8 11 10 15 22 7 8 6 13 20 21 27 27 28 29 14 24 25 19 23 16 1 greens king iv diesel 34.1 5 section valve part no. 116536 serial no. 62304 - 2018 and up.

  • Page 99: Greens King IV Diesel

    99 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 n / s — cover plate 2 2500568 1 main relief cartridge 3 2500567 1 • relief seal kit 4 2500795 ar • shim 0.020 thick 5 549748 1 • o-ring, viton 6 5000020 1 section, 4 way complete 7 549626 2...

  • Page 100: Greens King IV Diesel

    100 8 matched set matched set 4 7 4 17 21 22 23 4 2 1 20 19 18 9 4 5 3 6 16 14 15 14 13 12 11 10 greens king iv diesel 35.1 front wheel motor part number 122675 serial no. 62304 - 2018 and up.

  • Page 101: Greens King IV Diesel

    101 > change from previous revision greens king iv diesel item part no. Qty. Description serial numbers/notes 1 554513 7 special bolt 2 n / s 1 end cover 3 1 commutator vespel seal included in seal kit 4 5 seal ring included in seal kit 5 n / s 1 commutator 6 n / s 1 commutator ring 7 n / s 1 manifo...

  • Page 102: Greens King IV Diesel

    102 .59 .37 .37 .37 .37 .65 11.9 11.9 1500 psi 1500 psi 1500 psi 1700 psi 921 psi in out rt lt v p c 1100 psi .65 .65 .059 standard .052 "soft drop" traction left reel center reel right reel lift/lower backlap valve backlap valve backlap valve left reel motor center reel motor right reel motor wheel...

  • Page 103: Greens King IV Diesel

    103 + - battery p a i y b b x s s s l l h g g g interlock solenoid fuel shut off solenoid starter 30 amp 6 amp 30 amp glow plug switch glow plugs rd rd rd rd rd gn gn wh wh wh wh wh pu pu pu wh ignition switch traction switch backlap lockout switch brake switch mow switch oil pressure sender backlap...

  • Page 104: Greens King IV Diesel

    104 > change from previous revision a o-ring b greens king iv diesel a b o-ring tubing o.D. Hose i.D. Thread size part number 1/8 5/16-24 459290 3/16 3/8-24 459291 1/4 7/16-20 339896 5/16 1/2-20 459293 3/8 9/16-18 339897 1/2 3/4-16 339898 5/8 7/8-14 339899 3/4 1-1/16-12 339900 7/8 1-3/16-12 459296 1...

  • Page 105: Index

    105 index 1000223...................... 79 1000224...................... 79 1000348...................... 41 1001010...................... 41 1001011...................... 81 1001012...................... 81 1001083...................... 53 1001084...................... 53 1001112......................

  • Page 106: Index

    106 index 351399............ 75 , 81 , 83 351956.........................49 352726...................45 , 47 353767.........................47 353868.........................49 353906.........................89 353907.........................89 353914.........................49 353927..................

  • Page 107: Index

    107 index 4205183...................... 33 4205503...................... 69 4206460...................... 39 4209363...................... 71 4209367................ 63 , 91 4209393...................... 65 4210760...................... 61 4210800...................... 75 4211680................ 39 ...

  • Page 108

    Jacobsen, a textron company 11108 quality drive, charlotte, nc 28273 www.Jacobsen.Com 800-848-1636 when performance matters. ™ equipment from jacobsen is built to exacting standards ensured by iso 9001 and iso 14001 registration at all of our manufacturing locations. A worldwide dealer network and f...