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Vega VEGABAR 83 Operating Instructions Manual

Manual is about: Pressure transmitter with metallic measuring cell. 4...20 mA/HART With SIL qualification

Summary of VEGABAR 83

  • Page 1

    Operating instructions pressure transmitter with metallic measuring cell vegabar 83 slave sensor for electronic differential pres- sure document id: 45051.

  • Page 2: Contents

    2 contents vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ..........................

  • Page 3

    3 contents vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 9.1 technical data ................................................................................................................ 44 9.2 dimensions ...............................................................

  • Page 4: 1  About This Document

    4 1 about this document vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tions for maintenance an...

  • Page 5: 2  For Your Safety

    5 2 for your safety vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. Duri...

  • Page 6

    6 2 for your safety vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 this range may not be exceeded. This applies even if a measuring cell with a measuring range (order-related) higher than the permissible pressure range of the process fitting is installed. 2.7 environm...

  • Page 7: 3  Product Description

    7 3 product description vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 3 product description 3.1 configuration the type label contains the most important data for identification and use of the instrument: 2 1 14 15 16 17 13 11 12 5 3 6 4 7 8 9 10 fig. 1: layout of the...

  • Page 8

    8 3 product description vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 • download the smartphone app "vega tools" from the "apple app store" or the "google play store" • scan the data matrix code on the type label of the instrument or • enter the serial number manuall...

  • Page 9

    9 3 product description vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 fig. 2: electronic differential pressure measurement through master/slave combination vegabar 83 is suitable for applications in virtually all industries. It is used for the measurement of the foll...

  • Page 10

    10 3 product description vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 4 3 2 1 fig. 4: configuration of the metec ® measuring cell 1 process diaphragm 2 isolating liquid 3 feni adapter 4 certec ® measuring cell the measuring cell design depends on the selected pressu...

  • Page 11

    11 3 product description vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 unless otherwise indicated, the packages must be stored only under the following conditions: • not in the open • dry and dust free • not exposed to corrosive media • protected against solar radiat...

  • Page 12: 4  Mounting

    12 4 mounting vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 4 mounting 4.1 general instructions for use of the instrument make sure that all parts of the instrument exposed to the process are suitable for the existing process conditions. These are mainly: • active me...

  • Page 13

    13 4 mounting vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 1 2 fig. 5: temperature ranges 1 process temperature 2 ambient temperature 4.2 ventilation and pressure compensation ventilation and pressure compensation are carried out with ve- gabar 83 via a filter eleme...

  • Page 14

    14 4 mounting vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 1 2 3 4 4 4 fig. 6: position of the filter element - non-ex, ex-ia version 1 housing plastic, stainless steel precision casting 2 housing aluminium 3 housing stainless steel, electropolished 4 filter element...

  • Page 15

    15 4 mounting vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 the process assembly of instruments with second line of defense (gastight leadthrough) is completely encapsulated. An absolute pres- sure measuring cell is used so that no ventilation is required. 1 1 fig. 8...

  • Page 16

    16 4 mounting vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 the measuring range of each sensor is selected to fit the measuring point. Hence the measuring ranges of master and slave do not have to coincide exactly. Depending on the application, individual combination...

  • Page 17

    17 4 mounting vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 1 2 fig. 10: measurement setup, level measurement in pressurized vessel 1 vegabar 83 2 vegabar 83 - slave sensor 4.5 differentialpressuremeasurement the master/slave combination is suitable for differential ...

  • Page 18

    18 4 mounting vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 1 2 fig. 11: measurement setup for differential pressure measurement of gases in pipelines 1 vegabar 83 2 vegabar 83 - slave sensor 4.6 interface measurement the master/slave combination is suitable for inte...

  • Page 19

    19 4 mounting vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 h 1,0 0,8 1 2 fig. 12: measurement setup with interface measurement, h = distance between the two measuring points 1 vegabar 83 2 vegabar 83 - slave sensor the interface measurement is possible in open as we...

  • Page 20

    20 4 mounting vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 h 1 2 fig. 13: measurement setup for density measurement, h = distance between the two measuring points 1 vegabar 83 2 vegabar 83 - slave sensor density measurement is possible in open as well as in closed v...

  • Page 21

    21 4 mounting vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 4.8 external housing 1 2 3 4 5 fig. 14: setup process assembly, external housing 1 pipeline 2 process assembly 3 connection cable process assembly - external housing 4 external housing 5 signal cable 1. Mark...

  • Page 22

    22 5 connecting to power supply vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage • if overvoltage surg...

  • Page 23

    23 5 connecting to power supply vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 fig. 16: connection steps 5 and 6 5. Insert the wire ends into the terminals according to the wiring plan information: solid cores as well as flexible cores with cable end sleeves are inser...

  • Page 24

    24 5 connecting to power supply vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 5 6 7 8 4 2 1 master fig. 17: wiring plan vegabar 83 slave sensor 1 to the master sensor 2 ground terminal for connection of the cable screen 1) 5.4 external housing with version ip 68 (25 ...

  • Page 25

    25 5 connecting to power supply vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 1 2 3 5 1 2 ( ) + (-) 6 7 8 4...20ma fig. 19: electronics and terminal compartment 1 electronics module 2 cable gland for voltage supply 3 cable gland for connection cable, transmitter 1 2 ...

  • Page 26

    26 5 connecting to power supply vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 5 6 7 8 4 2 1 master fig. 21: wiring plan vegabar 83 slave sensor 1 to the master sensor 2 ground terminal for connection of the cable screen 2) 5.5 connection example 5 6 7 8 4 2 3 1 4 5 1...

  • Page 27: Module

    27 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 6 set up with the display and adjustment module 6.1 parameter adjustment - quick setup to quickly and easily adapt the sensor to the application, select the menu item "qu...

  • Page 28

    28 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 enter the percentage value and the corresponding pressure value for the max. Level. The quick setup for level measurement is finished. 4. Position correction in this menu...

  • Page 29

    29 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 the quick setup for differential pressure measurement is finished. 4. Unit, static pressure in this menu item, you determine the unit of the static, i.E. Superim- posed p...

  • Page 30

    30 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 the quick setup for interface measurement is finished. 6.2 parameter adjustment - extended adjustment for technically demanding measuring points, you can carry out extend...

  • Page 31

    31 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 the following applications are available: • level • flow • differential pressure • density • interface note: it is absolutely necessary to activate the slave sensor in ad...

  • Page 32

    32 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 save your settings with [ok] and move with [esc] and [->] to the next menu item. After the position correction is carried out, the actual measured value is corrected to 0...

  • Page 33

    33 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 note: if the adjustment ranges are exceeded, the entered value will not be accepted. Editing can be interrupted with [esc] or corrected to a value within the adjustment r...

  • Page 34

    34 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 1. Select the menu item "setup" with [->] and confirm with [ok]. Now select with [->] the menu item "min. Adjustment" and confirm with [ok]. 2. Edit the mbar value with [...

  • Page 35

    35 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 for an adjustment with pressure, simply enter the actual measured value indicated at the bottom of the display. Proceed as follows: 1. Select with [->] the menu item "spa...

  • Page 36

    36 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 proceed as follows: 1. Select the menu item "setup" with [->] and confirm with [ok]. Now select with [->] the menu item "max. Adjustment" and con- firm with [ok]. 2. Edit...

  • Page 37

    37 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 4. Enter the max. Height of the interface corresponding to the per- centage value. The max. Adjustment for interface is finished. With a reset, certain parameter adjustme...

  • Page 38

    38 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 menu item parameter default value linearization linear current output current output - mode output characteristics 4 … 20 ma reaction when malfunction occurs ≤ 3.6 ma cur...

  • Page 39

    39 6 set up with the display and adjustment module vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 menu item parameter default value dpflowele- ment unit m 3 /s adjustment 0.00 % correspond to 0.00 m 3 /s 100.00 %, 1 m 3 /s in this menu item, the units for the dp flow ...

  • Page 40

    40 7 diagnosis, asset management and service vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 7 diagnosis, asset management and service 7.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. In some applications, prod...

  • Page 41

    41 7 diagnosis, asset management and service vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 caution: during exchange, protect the inner side of the parts against contami- nation and moisture. Proceed as follows when carrying out the exchange: 1. Losen the fixing screw...

  • Page 42

    42 7 diagnosis, asset management and service vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 in ex applications, only instruments and electronics modules with ap- propriate ex approval may be used. If there is no electronics module available on site, one can be ordered...

  • Page 43: 8  Dismounting

    43 8 dismounting vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 8 dismounting 8.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products ...

  • Page 44: 9  Supplement

    44 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 9 supplement 9.1 technical data materials and weights materials, wetted (piezoresistive/strain gauge measuring cell) process fitting 316l diaphragm standard 316l diaphragm from measuring range 25 bar, with...

  • Page 45

    45 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 connection cable, master and slave sensor pe, pur weights total weight vegabar 83 approx. 0.8 … 8 kg (1.764 … 17.64 lbs), depending on process fitting and housing torques max. Torque for npt cable glands a...

  • Page 46

    46 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 nominal range overload capacity, max. Pressure overload capacity, min. Pres- sure 0 … 40 bar/0 … 4000 kpa 80 bar/8000 kpa 0 bar abs. Nominal measuring ranges and overload capacity in psi the specifications...

  • Page 47

    47 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 nominal range overload capacity, max. Pressure overload capacity, min. Pres- sure 0 … +0.1 bar/0 … +10 kpa +15 bar/+1500 kpa -1 bar/-100 kpa 0 … +0.4 bar/0 … +40 kpa +30 bar/+3000 kpa -1 bar/-100 kpa 0 … +...

  • Page 48

    48 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 nominal range overload capacity, max. Pressure overload capacity, min. Pres- sure -3 … +3 psig +290 psi -14.5 psig -7 … +7 psig +510 psig -14.5 psig absolute pressure 0 … 1.5 psi 225 psi 0 psi 0 … 5 psi 43...

  • Page 49

    49 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 90 % 100 % 10 % t t t a t t s 2 1 fig. 25: behaviour in case of sudden change of the process variable. T t : dead time; t a : rise time; t s : jump response time 1 process variable 2 output signal dead tim...

  • Page 50

    50 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 accuracy class non-linearity, hysteresis and re- peatability with td 1 : 1 up to 5 : 1 non-linearity, hysteresis and re- peatability with 5 : 1 0.1 % 0.2 % influenceoftheproductorambienttemperature thermal...

  • Page 51

    51 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 measuring cell seal product temperature - standard version product temperature - version with extended temperature range fkm (vp2/a) -20 … +130 °c (-4 … +266 °f) -20 … +150 °c (-4 … +302 °f) fkm (a+p 70.16...

  • Page 52

    52 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 electromechanical data - version ip 66/ip 67 and ip 66/ip 68; 0.2 bar options of the cable entry Ʋ cable gland m20 x 1.5 Ʋ cable diameter (options) 5 … 9 mm (0.20 … 0.35 in) 6 … 12 mm (0.24 … 0.47 in) 10 …...

  • Page 53

    53 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 voltage supply for the complete system through master operating voltage u b Ʋ non-ex instrument 12 … 35 v dc Ʋ ex-d instrument 12 … 35 v dc Ʋ ex-ia instrument 12 … 30 v dc Ʋ ex-d-ia instrument with ship ap...

  • Page 54

    54 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 9.2 dimensions the following dimensional drawings represent only an extract of the possible versions. Detailed dimensional drawings can be downloaded at www.Vega.Com under "downloads" and "drawings". Housi...

  • Page 55

    55 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 external housing with ip 68 (25 bar) version 1 2 3 4 5 82 mm (3.23") 80 mm (3.15") 108 mm (4.25") 41,6 mm (1.64") ~ 66 mm (2.60") 59 mm (2.32") 110 mm x 90 mm (4.33" x 3.54") 110 mm x 90 mm (4.33" x 3.54")...

  • Page 56

    56 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 vegabar83,threadedfittingnotfront-flush 23 mm (0.91" ) g ½ 63 mm (2.48" ) 3 mm (0.12" ) ø 3 mm (0.12") ø 6 mm (0.24") ½ npt ¼ npt 65 mm (2.56" ) 25 mm (0.98" ) 15 mm (0.59" ) 20 mm (0.79" ) ½ npt 65 mm (2....

  • Page 57

    57 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 vegabar83,threadedfittingfront-flush da c9 da- 180°c/200°c lu lw 78 mm (3.07" ) 22 mm (0.87" ) ø 55 mm (2.17") 78 mm (3.07" ) 22 mm (0.87" ) ø 55 mm (2.17") g1½ npt1½ 118 mm (4.65" ) 46 mm (1.81" ) ø 84 mm...

  • Page 58

    58 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 vegabar83,hygienicfitting150°c(piezoresistive/straingaugemeasuringcell) fr es ar l . Lp aa 79 mm (3.11") ø 74 mm (2.91") 82 mm (3.23") ø 78 mm (3.07") ø 64 mm (2.52") 80 mm (3.15") ø 84 mm (3.31") 80 mm (3...

  • Page 59

    59 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 vegabar83,hygienicfitting150°c(metec ® measuring cell) 78 mm (3.07") 78 mm (3.07") ø 64 mm (2.52") ø 78 mm (3.07") ø 78 mm (3.07") 78 mm (3.07") ø 84 mm (3.31") 78 mm (3.07") 78 mm (3.07") ø 66 mm (2.60") ...

  • Page 60

    60 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 vegabar83,flangeconnection150°c(piezoresistive/straingaugemeasuring cell) 5.91" 6.50" 7.87" 40 40 50 40 80 40 9.25" 100 40 150 40 6.50" 50 40 dn mm inch pn d k b d2 d4 f rl d5 a8 40 40 150 18 110 b2 b5 50 ...

  • Page 61

    61 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 vegabar83,flangeconnection180°c/200°c(metec ® measuring cell) 5.91" 6.50" 7.87" 40 40 50 40 80 40 9.25" 100 40 150 40 6.50" 50 40 dn mm inch pn d k b d2 d4 f rl d5 a8 40 40 150 18 110 b2 b5 50 40 165 20 12...

  • Page 62

    62 9 supplement vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 9.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the senso...

  • Page 63: Index

    63 index vegabar 83 • slave sensor for electronic differential pressure 45051-en-140228 index a adjustment – density 35, 36 – differential pressure, flow 33, 34 – interface 36 – level 33 – menu 30 – unit 31 c connecting – mechanically 12 connection – steps 22 – technology 22 d default values 37 dp f...

  • Page 64

    Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 45051-en-140228 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...