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- Maintenance Manual
Jabiru 2200 Maintenance Manual - page 40
Engine Maintenance Manual
Jabiru Aircraft
Pty Ltd
JEM0002-5
Jabiru 2200 & 3300 Aircraft Engines
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
ISSUE
1
2
3
4
5
Dated : 2nd June 2015
Issued By: AS
Page: 40 of 103
L:\files\Manuals_For_Products\Engine_Manuals\Engine Maintenance Manual 22 & 33\JEM0002-5.docx
Figure 30
– Torque Wrench & Crowsfoot Adaptor Setting 2
A good torque wrench is an essential tool for maintaining and overhauling Jabiru Engines. It’s
important to realise however that even the best wrench needs calibrating occasionally. This
can be done using a dead weight on the end of a known arm or
– preferably – sending the
wrench away to be calibrated. Note that Civil Aviation Authorities generally require that the tool
be calibrated in a way which is traceable to a NATA-standard laboratory.
A “Crowsfoot” extension as shown in Figure 26 is also necessary – it allows high torque
settings to be used on small nuts without damaging them. The crankcase through bolt nuts
used on Jabiru engines are a good example of an application suitable for a crowsfoot
extension. However, when using the extension as shown in Figure 29 the extra length will
throw off the torque setting of the wrench. This must be corrected using the following formula:
???????????????????????????????? ???????????????????????? ???????????????????????????? = ???????????????????????????????? ???????????????????????? ???????????????????????????? × (
????1
????1+????2
).
L1 is the distance from the middle of the grip of the handle to the centre of the wrench drive lug
L2 is the distance in the direction of the handle from the centre of the wrench drive lug to the
centre of the nut socket of the adaptor.
For example: a nut needs to be tensioned to 30lb.ft. The torque wrench is 12” long and the
crowsfoot extension is 2” long. The extension is oriented as shown in Figure 29. This means
that the torque wrench must be set to:
???????????????????????????????? ???????????????????????? ???????????????????????????? = 30 × (
12
12 + 2
)
???????????????????????????????? ???????????????????????? ???????????????????????????? = 30 × 0.857 = 25.7????????. ????????
If the extension is oriented at 90° to the wrench as shown in Figure 30 then no correction is
needed because L2 is zero.
Figure 31
– Using A Crowsfoot Adaptor
L1
L2 = 0
Corrected Torque Setting Required
No Correction Required.
Summary of 2200
Page 1
Maintenance manual for jabiru 2200 aircraft engine jabiru 3300 aircraft engine document no. Jem0002-5 dated: 2 nd june 2015 this manual has been prepared as a guide to correctly operate, maintain and service jabiru 2200 & 3300 engines. It is the owner's responsibility to regularly check the jabiru w...
Page 2
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Page 6: 2 General Information
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Page 8
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Page 9
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Page 10
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Page 11
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Page 12: 3 Specifications
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Page 14
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Page 15
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Page 16
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Page 17
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Page 18
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Page 19
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Page 20
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Page 21
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Page 22
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Page 23
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Page 24
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Page 25
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Page 26: Airworthiness Limitations
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Page 27: 5 Operating Instructions
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Page 28
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Page 29
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Page 30
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Page 31: 6 Maintainer Requirements
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Page 32
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Page 33
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Page 34
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Page 35
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Page 36
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Page 37
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Page 38
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Page 39
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Page 40
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Page 41
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Page 42: 7 Storage & Cleaning
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Page 43
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Page 44
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Page 45: 8 Maintenance
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Page 46
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Page 47
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Page 48
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Page 49
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Page 50
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Page 51
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Page 52
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Page 53
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Page 54
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Page 55
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Page 56
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Page 57
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Page 58
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Page 59
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Page 60
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Page 61
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Page 62
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Page 63
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Page 64
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Page 65
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Page 66
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Page 67
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Page 68
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Page 69
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Page 70
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Page 71
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Page 72
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Page 73
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Page 74
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Page 75
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Page 76
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Page 77
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Page 78
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Page 79
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Page 80
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Page 81
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Page 82: 10 Trouble Shooting
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Page 83
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Page 84
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Page 85
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Page 86
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Page 87
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 87 of 103 l:\fil...
Page 88
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 88 of 103 l:\fil...
Page 89
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 89 of 103 ...
Page 90
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 90 of 103 ...
Page 91
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 91 of 103 ...
Page 92
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 92 of 103 ...
Page 93
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 93 of 103 ...
Page 94: 12 New Engine
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 94 of 103 ...
Page 95
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 95 of 103 ...
Page 96
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 96 of 103 ...
Page 97
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 97 of 103 ...
Page 98
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 98 of 103 ...
Page 99
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 99 of 103 ...
Page 100
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 100 of 103...
Page 101: 14 Revisions
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 101 of 103...
Page 102: 15 Feedback And Reporting
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 102 of 103...
Page 103
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 103 of 103...