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- 2200
- Maintenance Manual
Jabiru 2200 Maintenance Manual - page 43
Engine Maintenance Manual
Jabiru Aircraft
Pty Ltd
JEM0002-5
Jabiru 2200 & 3300 Aircraft Engines
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
ISSUE
1
2
3
4
5
Dated : 2nd June 2015
Issued By: AS
Page: 43 of 103
L:\files\Manuals_For_Products\Engine_Manuals\Engine Maintenance Manual 22 & 33\JEM0002-5.docx
Do not store MOGAS or fuels containing alcohol for longer than 30 days in a Jabiru aircraft.
Refer to Service Letter JSL007 for details.
Then:
1.
Clean engine thoroughly.
2.
Seal or cover all openings.
3.
Remove battery and store in a cool dry place. Service the battery periodically and charge
as required.
NOTE: It is recommended that batteries not being used should be charged every 30 days.
4.
Disconnect spark plug leads and remove spark plugs from each cylinder. Using an oil can
or spray atomiser, spray preservative oil through a spark plug hole of each cylinder with the
piston in the down position, to inhibit corrosion. Rotate the propeller 10
– 12 times, leaving
it in the horizontal position. When all cylinders are treated leave prop horizontal and retreat
each cylinder.
NOTE: Use SHELL Aero fluid 2UN (MIL-C-6529C Type 1) or similar engine corrosion
inhibitor.
5.
Install spark plugs and connect leads.
6.
Remove the rocker covers from each cylinder head and spray corrosion inhibiting oil into
the rocker chambers and reinstall rocker covers.
7.
Seal exhaust pipes. Attach a red streamer to each.
8.
The fuel tank breather must be covered but MUST NOT be sealed
– the expansion of
gases within the tank can severely damage it if there is no escape path.
9.
Attach a warning placard to the instrument panel stating that vents and breathers have
been sealed and that the engine must not be started with the seals in place.
10.
Every 7 days the propeller should be rotated through 5 revolutions without running the
engine
– leave propeller in the horizontal position.
CAUTION
Ensure that the Master and Ignition Switches are OFF before turning motor!
7.2.4 Inspection During Storage
1.
Generally inspect engine and clean as necessary.
2.
Inspect the interior of at least one cylinder through the spark plug hole for corrosion at least
once a month.
3.
If, at the end of the 90 day period, the engine is to be continued in non-operational storage
– repeat Steps above (most will only need to be checked).
7.2.5 Returning Engine to Service After Temporary / Indefinite Storage
After temporary storage, the procedures for returning the aircraft to service are as follows:
1.
Check battery and install.
2.
Check carburettor air filter and service if necessary.
3.
Remove warning placard from instrument panel.
4.
Remove materials used to cover openings.
5.
Remove, clean and gap spark plugs.
6.
While spark plugs are removed, rotate propeller using the starter motor for several
revolutions to clear excess preservative oil from cylinders.
CAUTION
Ensure that the Master and Ignition Switches are OFF before turning motor!
7.
Install spark plugs
– torque to setting given in Table 10.
8.
Check fuel filter
– replace if necessary.
9.
If returning to service after indefinite storage, fill fuel tanks with correct grade of fuel.
10.
Check fuel tank and fuel lines for moisture and sediment. Drain enough fuel to eliminate
any moisture and sediment.
11.
Check that the fuel tank breathers are clear.
12.
Perform a thorough pre-flight inspection.
13.
Start and warm engine.
Summary of 2200
Page 1
Maintenance manual for jabiru 2200 aircraft engine jabiru 3300 aircraft engine document no. Jem0002-5 dated: 2 nd june 2015 this manual has been prepared as a guide to correctly operate, maintain and service jabiru 2200 & 3300 engines. It is the owner's responsibility to regularly check the jabiru w...
Page 2
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 2 of 103 l:\file...
Page 3
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 3 of 103 l:\file...
Page 4
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Page 5
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Page 6: 2 General Information
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Page 7
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Page 8
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Page 9
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Page 10
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Page 11
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Page 12: 3 Specifications
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Page 13
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Page 14
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Page 15
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Page 20
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Page 22
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Page 23
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Page 24
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Page 26: Airworthiness Limitations
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Page 27: 5 Operating Instructions
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Page 28
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Page 29
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Page 30
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Page 31: 6 Maintainer Requirements
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Page 32
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Page 33
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Page 34
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Page 35
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Page 36
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Page 37
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Page 38
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Page 39
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Page 40
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Page 41
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Page 42: 7 Storage & Cleaning
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Page 43
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Page 44
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Page 45: 8 Maintenance
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Page 46
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Page 47
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Page 48
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Page 49
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Page 50
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Page 51
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Page 52
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Page 53
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Page 54
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Page 55
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Page 56
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Page 57
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Page 58
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Page 59
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Page 60
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Page 61
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Page 62
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Page 63
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Page 64
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Page 65
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Page 66
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Page 67
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Page 68
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Page 69
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Page 70
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Page 71
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Page 72
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Page 73
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Page 74
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Page 75
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Page 76
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Page 77
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Page 78
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Page 79
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Page 80
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Page 81
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Page 82: 10 Trouble Shooting
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Page 83
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 83 of 103 l:\fil...
Page 84
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 84 of 103 l:\fil...
Page 85
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 85 of 103 l:\fil...
Page 86
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 86 of 103 l:\fil...
Page 87
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 87 of 103 l:\fil...
Page 88
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 88 of 103 l:\fil...
Page 89
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 89 of 103 ...
Page 90
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 90 of 103 ...
Page 91
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 91 of 103 ...
Page 92
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 92 of 103 ...
Page 93
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 93 of 103 ...
Page 94: 12 New Engine
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 94 of 103 ...
Page 95
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 95 of 103 ...
Page 96
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 96 of 103 ...
Page 97
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 97 of 103 ...
Page 98
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 98 of 103 ...
Page 99
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 99 of 103 ...
Page 100
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 100 of 103...
Page 101: 14 Revisions
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 101 of 103...
Page 102: 15 Feedback And Reporting
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 102 of 103...
Page 103
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 103 of 103...