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- Jabiru
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- 2200
- Maintenance Manual
Jabiru 2200 Maintenance Manual - page 51
Engine Maintenance Manual
Jabiru Aircraft
Pty Ltd
JEM0002-5
Jabiru 2200 & 3300 Aircraft Engines
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
ISSUE
1
2
3
4
5
Dated : 2nd June 2015
Issued By: AS
Page: 51 of 103
L:\files\Manuals_For_Products\Engine_Manuals\Engine Maintenance Manual 22 & 33\JEM0002-5.docx
Note: On the Bing carburettor best power is delivered when the throttle butterfly is not
quite parallel with the carburettor throat (i.e. not quite fully open). The full power throttle
stop has accordingly been set at the factory for best power output and normally does not
require adjustment in service.
27. Carburettor: Inspect for damage or wear. Remove the bowl and check for contamination.
Inspect the carburettor mount / coupling to check for cracking or degradation.
28. Oil system tubes and hoses: check for condition and replace any which are hard, cracked
or softened.
Note mandatory replacement requirements of Section 8.3.
29. Firewall: Inspect for damage & cleanliness. Particularly check that the electrical
connections to the firewall (master earth tag, starter solenoid etc) are clean.
30. Oil Collector Bottle on Firewall: Measure volume of oil inside then empty. Excess oil in the
bottle can indicate several engine issues
– see troubleshooting section for details.
31. Exhaust system
– including muffler: Inspect for damage or wear. Check for appropriate
tension on exhaust flange screws.
32. Cylinder Head bolt tension: Check as noted in Section 9.15.
33. Inspect valve springs & rockers: Check as noted in Section 9.16.
34. Valve clearance check (solid lifter engines only): Check as noted in Section 9.16.
35. Hydraulic Lifter & Rocker Inspection: Check as noted in Section 9.20
36. Oil & filter change: Carry out as detailed in Section 9.5
37. SCAT hose condition: Check for damage or wear. Ensure that where the hose connects to
the carburettor there is minimum bunching
– a rough surface here from bunched hose can
adversely affect the function of the carburettor.
38. Engine Post-Inspection Test Run as detailed in Section 9.1.
8.9
Fuel System
– Inspection Details
1. Fuel filter(s): Change filter at the interval noted in Table 13.
2. Fuel drain valves, carburettor bowl: Inspect for wear or damage.
3. Electronic fuel boost pump and fittings: Inspect for wear or damage.
4. Fuel lines, taps and connectors: Check flexible lines for condition and replace any which
are hard, cracked or softened. Inspect for fittings for wear or damage. Verify correct
function of tap(s) and that correct fuel tap placards are fitted.
Note mandatory replacement requirements of Section 8.3.
5. Fire sleeves: Check for wear and correct fitment per Figure 36.
6. Fuel flow rate: Check as detailed in Section 9.19
8.10
Special Maintenance - Check after initial 5 Hours
– Solid Lifter Only
For a new aircraft or one equipped with a new or overhauled engine the first few hours of
operation are critical. During this time the engine must be monitored carefully in operation and
during scheduled maintenance.
The following list requirements for mandatory maintenance and inspection recommendations
for engines in their first 5 hours in service or since overhaul / major engine maintenance.
As all possible circumstances cannot be listed here, the following is provided as guidance only.
A critical, trained eye is required and inspections should include, but not be limited to, the
following:
1. Remove engine cowlings
2. Check engine mounts.
3. Thoroughly check engine for missing or loose bolts, nuts, pins, etc.
4. Check fit of cooling air ducts & baffles. Check the engine (including oil cooler) for signs of
abrasion against cowls and ducts.
5. Check induction and exhaust flange for loose bolts.
6. Check safety wires, ignition wiring & hose connections.
7. Re-torque cylinder head bolts to the setting noted in Table 10 in a diagonal pattern (see
Section 9.15).
8. Check & adjust valve clearances.
Summary of 2200
Page 1
Maintenance manual for jabiru 2200 aircraft engine jabiru 3300 aircraft engine document no. Jem0002-5 dated: 2 nd june 2015 this manual has been prepared as a guide to correctly operate, maintain and service jabiru 2200 & 3300 engines. It is the owner's responsibility to regularly check the jabiru w...
Page 2
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 2 of 103 l:\file...
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Page 6: 2 General Information
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Page 9
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Page 12: 3 Specifications
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Page 26: Airworthiness Limitations
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Page 27: 5 Operating Instructions
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Page 31: 6 Maintainer Requirements
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Page 38
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Page 40
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Page 41
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Page 42: 7 Storage & Cleaning
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Page 43
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Page 45: 8 Maintenance
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Page 47
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Page 49
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Page 50
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Page 51
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Page 52
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Page 56
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Page 57
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Page 70
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Page 75
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Page 77
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Page 80
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Page 81
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Page 82: 10 Trouble Shooting
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 82 of 103 l:\fil...
Page 83
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 83 of 103 l:\fil...
Page 84
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 84 of 103 l:\fil...
Page 85
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 85 of 103 l:\fil...
Page 86
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 86 of 103 l:\fil...
Page 87
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 87 of 103 l:\fil...
Page 88
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 88 of 103 l:\fil...
Page 89
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 89 of 103 ...
Page 90
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 90 of 103 ...
Page 91
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 91 of 103 ...
Page 92
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 92 of 103 ...
Page 93
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 93 of 103 ...
Page 94: 12 New Engine
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 94 of 103 ...
Page 95
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 95 of 103 ...
Page 96
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 96 of 103 ...
Page 97
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 97 of 103 ...
Page 98
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 98 of 103 ...
Page 99
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 99 of 103 ...
Page 100
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 100 of 103...
Page 101: 14 Revisions
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 101 of 103...
Page 102: 15 Feedback And Reporting
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 102 of 103...
Page 103
Engine maintenance manual jabiru aircraft pty ltd jem0002-5 jabiru model 2200 & 3300 aircraft engines this document is controlled while it remains on the jabiru server. Once this no longer applies the document becomes uncontrolled. Issue 1 2 3 4 5 dated : 2nd june 2015 issued by: as page: 103 of 103...