U-Line CLR2060 Supplementary Manual - page 3
04/2006
3
www.U-LineService.com
3. Attach the door panel to the overlay panel using #10 x
5/8" wood screws and nylon spacers. The nylon spacers
fit between the overlay panel and the door panel as
shown in Figure 7. The spacers allow the original
door panel to slide back into the 1/4"-thick door
reveal (channel).
4. Remove the existing bottom pivot plate and replace
with the Full Overlay pivot plate (see Figure 8).
IMPORTANT
Door panel and overlay panel must be aligned properly or
the door will not operate correctly.
Assembling the Door
1. Install the assembled panel by sliding the original door
panel back into the doorframe.
2. Replace the Overlay Handle and secure with the two
screws removed in Step 4 under Removing Existing
Door.
3. Starting at the corners and working toward the center,
push the door gasket back into place.
Pivot Post Clearance:
1. Using the upper pivot plate as a guide, use a #16 drill
and drill into the wood panel approximately 3/4"
through the pivot pin hole to provide clearance for the
pin in the door panel (see Figure 9).
2. Using a 5/16" bit, follow the same procedure with the
lower pivot pin/closer clearance hole (see Figure 10).
3. Insert the hinge hole plug into the opposite side of the
door hinge plate (see Figure 11 and Figure 12).
Door Panel
Typical
Wood Panel
Plastic Spacer
Seven Required
#10 x 5/8"
Round Head Screw
Seven Required
ULIN_0404_A
Figure 7
#8-32 x 3/8" SEMS Hex Screw
Two Places
Wood Panel Bottom Pivot Plate
(5/8" Longer Than
Existing Bottom Pivot Plate,
Flush Side Facing Out)
Existing
Door
Existing Bottom Pivot Plate
(Remove and Discard)
Figure 8
ULIN_0359_A
Drill here
Figure 9
ULIN_0360_A
Drill here
Figure 10
ULIN_0361_A
Figure 11
ULIN_0362_A
Figure 12