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Vega VEGABAR 54 Operating Instructions Manual
Summary of VEGABAR 54
Page 1
Operating instructions pressure transmitter with mini-certec ® measuring cell vegabar 54 foundation fieldbus - climate compensated document id: 36791.
Page 2: Contents
2 contents vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ..................................
Page 3
3 contents vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 8 maintenanceandfaultrectification 8.1 maintenance .................................................................................................................. 40 8.2 rectify faults .................................
Page 4: 1 About This Document
4 1 about this document vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrecti...
Page 5: 2 For Your Safety
5 2 for your safety vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work ...
Page 6
6 2 for your safety vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 2.5 safety label on the instrument the safety approval markings and safety tips on the device must be observed. 2.6 ce conformity thisdevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byattaching...
Page 7: 3 Product Description
7 3 product description vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 3 product description 3.1 configuration the scope of delivery encompasses: • vegabar 54 pressure transmitter • documentation – this operating instructions manual – testcertificateforpressuretransmitters – ...
Page 8
8 3 product description vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 1 2 3 fig. 1: example of a vegabar 54 with process fitting g1 a and plastic housing 1 housing cover with integrated plicscom (optional) 2 housing with electronics 3 process fitting with measuring cell thet...
Page 9
9 3 product description vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 2 1 13 10 5 4 3 6 7 8 9 11 12 14 fig. 2: layout of the type label (example) 1 instrument type 2 product code 3 approvals 4 measuring range 5 process pressure 6 process temperature 7 electronics, voltage su...
Page 10
10 3 product description vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 diaphragm. This capacitance change is converted into an electrical signal, compared with an integrated reference pressure measurement and outputted as measured value via the output signal. The certec ® me...
Page 11
11 3 product description vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 3.4 packaging, transport and storage your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on iso 4180. The packaging...
Page 12
12 3 product description vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 youcanfindfurtherinformationintheoperatinginstructions"ve- gadis 61"(document-id27720). Flangesareavailableindifferentversionsaccordingtothefollowing standards: din 2501, en 1092-1, ansi b 16.5, jis b 221...
Page 13: 4 Mounting
13 4 mounting vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 4 mounting 4.1 general instructions make sure that all parts of the instrument coming in direct contact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingproce...
Page 14
14 4 mounting vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 2 1 2 1 2 1 1 2 fig. 4: position of the filter element 1 filter element 2 blind plug caution: duetothefiltereffect,thepressurecompensationistimedelayed. When opening/closing the housing cover quickly, the measured v...
Page 15
15 4 mounting vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 4.2 mounting steps formountingvegabar54,aweldedsocketisrequired.Youcanfind thesecomponentsinthesupplementaryinstructionsmanual"welded socket and seals". Usethesealfittingbelongingtotheinstrument,orincaseofnpt connec...
Page 16
16 5 connecting to power supply vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage • if overvoltage surges are e...
Page 17
17 5 connecting to power supply vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 low frequency potential equalisation currents are thus suppressed, buttheprotectiveeffectagainsthighfrequencyinterferencesignals remains. The total capacitance of the cable and of all capacitors mu...
Page 18
18 5 connecting to power supply vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 fig. 7: connection steps 6 and 7 proceed as follows: 1. Loosen the four screws on the housing base with an allen key size4 2. Remove the mounting plate from the housing socket 3 2 1 fig. 8: compone...
Page 19
19 5 connecting to power supply vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 3. Loop the connection cable through the cable entry on the housing base 1) information: the cable gland can be mounted in three positions each displaced by 90°. Simply exchange the cable gland aga...
Page 20
20 5 connecting to power supply vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 i2c display 1 1 2 5 6 7 8 fig. 10: wiring plan, single chamber housing 1 voltage supply, signal output 5.4 wiring plan, double chamber housing the following illustrations apply to the non-ex as wel...
Page 21
21 5 connecting to power supply vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 1 2 3 display 1 2 i2c fig. 12: terminal compartment, double chamber housing 1 spring-loaded terminals for voltage supply 2 plug connector for vegaconnect (i²c interface) 3 ground terminal for conne...
Page 22
22 5 connecting to power supply vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 5.6 wiring plan, external housing with version ip 68 fig. 15: vegabar 54 in ip 68 version 25 bar and axial cable outlet, external housing i²c display typ: 1 2 5 6 7 8 bus sim. 4 5 6 1 2 3 fig. 16: ...
Page 23
23 5 connecting to power supply vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 1 2 3 4 6 3 4 1 2 5 fig. 17: connection of the sensor in the housing base 1 brown 2 blue 3 yellow 4 white 5 shielding 6 breather capillaries i2c display 1 1 2 5 6 7 8 fig. 18: wiring plan external ...
Page 24
24 5 connecting to power supply vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 then the current measured value will be displayed and the corre- sponding digital output signal will be outputted to the cable. 2) 2) the values correspond to the actual measured level as well as t...
Page 25: Module Plicscom
25 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagn...
Page 26
26 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 fig. 19: insert display and adjustment module note: ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher...
Page 27
27 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 – move to the menu overview – confirmselectedmenu – edit parameter – save value • [->] key to select: – menu change – select list entry – select editing position • [+] k...
Page 28
28 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 thepositioncorrectioncompensatestheinfluenceofthemounting positionorstaticpressureonthemeasurement.Itdoesnotinfluence the adjustment values. Information: the steps 1, 3 ...
Page 29
29 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 2. Confirmthemenu"basic adjustment"with[ok], the menu item "units of measurement"willbedisplayed. 3. Activate the selection with [ok] and select the requested unit with ...
Page 30
30 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 min. Adjustment +000.0 % = +0000.0 mbar 0000.0 mbar 2. Set the requested percentage value with [+] and [->]. 3. Confirmwith[ok] and edit the requested mbar value. 4. Set...
Page 31
31 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 inthemenuitem"adjustment unit"youselectthephysicalunitin which the adjustment should be carried out, e.G. Mbar, bar, psi… thepositioncorrectioncompensatestheinfluenceoft...
Page 32
32 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 2. Confirmthemenu"basic adjustment"with[ok], the menu item "unit"willbedisplayed. Unit unitofmeasurement bar ▼ temperature unit °c ▼ 3. Activate the selection with [ok]a...
Page 33
33 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 information: thezeroadjustmentshiftsthevalueofthespanadjustment.The span,i.E.Thedifferencebetweenthesevalues,however,remains unchanged. Information: for an adjustment wi...
Page 34
34 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 this function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the display and adjustment module. A descrip...
Page 35
35 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 menu section function resetvalue damping 0 s linearization linear sensor-tag sensor display displayed value ai-out the values of the following menu items are notresetwit...
Page 36
36 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 basic adjustment ▶ basic adjustment 1 display diagnostics service info unit 1.1 unitofmeasurement bar ▼ temperature unit °c ▼ position correction 1.2 offset p = 0.2 mbar...
Page 37
37 6 set up with the display and adjustment module plicscom vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 service basic adjustment 4 display diagnostics ▶ service info current output 4.1 characteristic: 4-20 ma ▼ fail.Mode: ▼ min. Current: 3.8 ma ▼ max. Current: 20.5 ma ▼ si...
Page 38: Adjustment Programs
38 7 set up with pactware and other adjustment programs vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 7 set up with pactware and other adjustment programs 7.1 connect the pc 3 1 2 fig. 21: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 ve...
Page 39
39 7 set up with pactware and other adjustment programs vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 • vegaconnect • power supply unit or processing system 7.2 parameter adjustment with pactware further setup steps are described in the operating instructions manual"dtm coll...
Page 40
40 8maintenanceandfaultrectification vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. Insomeapplications,productbuilduponthediaphragmca...
Page 41
41 8maintenanceandfaultrectification vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 error cause rectification measured val- ue on the display and adjustment module does not correspond to the value in the plc the menu item "display - display value"isnotsetto "ai-out" check val...
Page 42
42 8maintenanceandfaultrectification vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 • f t :temperaturecoefficient(influenceofmediumorambient temperature) • f kl : deviation • f a : error current output pressure measurement in the pipeline 8 bar (800 kpa) product temperature 1...
Page 43
43 8maintenanceandfaultrectification vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 8.4 exchanging the electronics module in case of a defect, the electronics module can be exchanged by the user against an identical type. If no electronics module is available on site, the mod...
Page 44
44 8maintenanceandfaultrectification vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 pushthebutton"update software"andselectthepreviouslyextracted hexfile.Thenthesoftwareupdatecanbestarted.Theadditionalfiles are installed automatically. Depending on the sensor, this procedure ...
Page 45: 9 Dismounting
45 9 dismounting vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 9 dismounting 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Tak...
Page 46: 10 Supplement
46 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 10 supplement 10.1 technical data general data parameter, pressure gauge pressure, vacuum measuring principle ceramic-capacitive, dry measuring cell communication interface i²c bus materials, weights, torque mate...
Page 47
47 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 Ʋ transport cover pfa weight approx. 0.8 … 8 kg (1.764 … 17.64 lbs), depending on process fitting max. Torques Ʋ screwsforpmc1",pmc1¼" 2 nm Ʋ screwsforpmc1½" 5 nm Ʋ g½ a, g¾ a 30 nm Ʋ g1 a, m30 x 1.5 50 nm Ʋ g1"f...
Page 48
48 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 damping (63 % of the input variable) 0 … 999 s, adjustable additional output parameter - temperature processingismadeviaoutputsignalhartmultidrop,profibuspaandfoundationfieldbus range -50 … +150 °c (-58 … +302 °f...
Page 49
49 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 nominalrange overload capacity, max. Pressure overload capacity, min. Pres- sure -1 … +10 bar/-100 … +1000 kpa +90 bar/+9000 kpa -1 bar/-100 kpa -1 … +25 bar/-100 … +2500 kpa +130 bar/+13000 kpa -1 bar/-100 kpa -...
Page 50
50 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 influenceoftheinstallationposition deviation determined according to the limit point method according to iec 60770 11) applies to the digitalsignaloutput(hart,profibuspa,foundationfieldbus)aswellastothe analogue ...
Page 51
51 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 nominalmeasuringrangein bar/kpa nominal measuring range in psig average temperature coef- ficientofthezerosignal,in the compensated temper- ature range 0 … +100 °c (+32…+212°f),reference temperature20°c(68°f) ave...
Page 52
52 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 nominalmeasuringrangeinbar/kpa nominalmeasuring range in psig long-term drift of the zero signal -0.5 … 0.5 bar/-50 … 50 kpa -7 … 7 psig ambient conditions ambient, storage and transport temperature Ʋ standard ve...
Page 53
53 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 electromechanical data - version ip 66/ip 67 cable entry/plug 14) Ʋ single chamber housing – 1 x cable gland m20 x 1.5 (cable: ø 5 … 9 mm), 1 x blind plug m20 x 1.5 or: – 1 x closing cap ½ npt, 1 x blind plug ½ n...
Page 54
54 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 Ʋ colour - non-ex version black Ʋ colour - ex-version blue electromechanical data - version ip 68 connection cable between ip 68 instrument and external housing: Ʋ configuration four wires, one suspension wire, o...
Page 55
55 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 Ʋ ex d instrument 20 … 32 v dc power supply by/max. Number of sensors Ʋ fieldbus max. 32 (max. 10 with ex) electrical protective measures protection rating Ʋ housing, standard ip 66/ip 67 16) Ʋ aluminium and stai...
Page 56
56 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 secondary_value_2 scale_in_0 scale_in_100 sensor_value 0 % 100 % bar 0,500 -0,500 0 % 100 % scale_in_100 scale_in_0 fig. 26: adjustment vegabar 54 parameter list the following list contains the most important par...
Page 57
57 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 – xandyvaluesfortheuserdefinedlinearizationcurve • curve_points_11_20 – xandyvaluesfortheuserdefinedlinearizationcurve • curve_points_21_30 – xandyvaluesfortheuserdefinedlinearizationcurve • curve_points_31_33 – ...
Page 58
58 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 • max_peak_temperature_value – holdsthemaximumprocesstemperature.Writeaccessresetstocurrentvalue.Unitderives from 'temperature.Unit' – write access resets to current value • min_peak_temperature_value – holdsthem...
Page 59
59 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 aluminium housing 2 1 ø 86 mm (3.39") ~ 116 mm (4.57") 116 mm (4.57" ) m20x1,5 m20x1,5/ ½ npt ~ 87 mm (3.43") m16x1,5 ø 86 mm (3.39") 120 mm (4.72" ) m20x1,5/ ½ npt fig. 28: housing versions in protection ip 66/i...
Page 60
60 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 stainless steel housing ~ 69 mm (2.72") ø 79 mm (3.11") 117 mm (4.61" ) m20x1,5/ ½ npt ~ 59 mm (2.32") ø 80 mm (3.15") 112 mm (4.41" ) m20x1,5/ ½ npt ~ 87 mm (3.43") ø 86 mm (3.39") 120 mm (4.72" ) m20x1,5/ ½ npt...
Page 61
61 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 external housing with ip 68 version 1 2 3 4 5 82 mm (3.23") 80 mm (3.15" ) 108 mm (4.25" ) 41,6 mm (1.64") ~ 66 mm (2.60") 59 mm (2.32" ) 110 mm x 90 mm (4.33" x 3.54") 110 mm x 90 mm (4.33" x 3.54") 51 mm (2.01"...
Page 62
62 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 1 2 3 68 mm (2.68") 68 mm (2.68" ) 92 mm (3.62" ) 42mm (1.65") 40mm (1.57") 110 mm x 90 mm (4.33" x 3.54") 51 mm (2.01" ) fig. 33: external housing - stainless steel version 1 lateral cable outlet 2 axial cable o...
Page 63
63 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 vegabar54,threadedfitting ga gd gb 22 mm (0.87" ) 59 mm (2.32" ) 40 mm (1.58") 44 mm (1.73" ) ø 24 mm (0.95") ø 27 mm (1.06") 21 mm (0.83" ) 45 mm (1.77" ) ø 18 mm (0.71") ø 40 mm (1.58") gc 44 mm (1.73" ) 21 mm ...
Page 64
64 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 vegabar54,hygienicfitting1 ri 44,5 mm (1.75" ) g1 a gk 67,5 mm (2.66" ) ø 52 mm (2.05") sw41 ci cd 44,5 mm (1.75" ) 45 mm (1.77" ) ø 50,5 mm (1.99") ø 36 mm (1.42") fig. 35: vegabar 54, hygienic fitting: ci = cla...
Page 65
65 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 vegabar54,hygienicfitting2 ø 62,5 mm (2.46") 45 mm (1.77" ) re fig. 36: vegabar 54, hygienic fitting: re = slotted nut dn 25 pn 40 acc. To din 11851.
Page 66
66 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 vegabar54,flangeconnection1 db, fz, da, f1 d4 k d2 d f b 50 mm (1.97" ) dn mm pn d k b db 15 40 95 16 65 fz 20 40 105 18 75 d2 4 x ø14 4 x ø14 d4 45 58 f 2 2 da f1 25 40 115 18 14,2 85 4 x ø14 68 2 1,6 1“ 150 lbs...
Page 67
67 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 vegabar54,flangeconnection2 d2 d4 k d f b fa 47,8 mm (1 7 / 8 ") 2 43 / 64 " 5 / 64 " 4xø 35 / 64 " 3 11 / 32 " 4 17 / 64 " 45 / 64 " dn inch pn d k b d2 d4 f fa 25 40 dn mm pn d k b d2 d4 f fa 25 40 115 18 85 4x...
Page 68
68 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 vegabar54,connectionforpaperindustry1 45,5 mm (1 51 / 64 ") ø 26,3 mm (1 1 / 32 ") ø 36 mm (1 27 / 64 ") m8 ø 27,4 mm (1 5 / 64 ") 29 mm (1 9 / 64 ") 48 mm (1 57 / 64 ") ø 25 mm ( 63 / 64 ") m30x1,5 sw32 52 mm (2...
Page 69
69 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 vegabar54,connectionforpaperindustry2 vp vr ø 29,3 mm (1 5 / 32 ") 30 mm (1 3 / 16 ") 104,8 mm (4 1 / 8 ") g1" sw36 ø 24,7 mm ( 31 / 32 ") ø 29,3 mm (1 5 / 32 ") 30 mm (1 3 / 16 ") ø 24,7 mm ( 31 / 32 ") 104,8 mm...
Page 70
70 10 supplement vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 10.4 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor hous...
Page 71: Index
71 index vegabar 54 • foundation fieldbus - climate compensated 36791-en-141001 index a accessories – display and adjustment module 11 – external display and adjustment unit 11 – flanges 12 – interface adapter 11 – measuring instrument holder 12 – protective cap 12 c check signal 40 connection vegac...
Page 72
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 36791-en-141001 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...