Vega VEGABAR 54 Operating instructions manual

Manual is about: pressure transmitter

Summary of VEGABAR 54

  • Page 1

    Operating instructions pressure transmitter with mini-certec ® measuring cell vegabar 54 profibus pa - climate compensated document id: 36790

  • Page 2: Contents

    2 contents vegabar 54 • profibus pa - climate compensated 36790-en-130321 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ..........................................

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    3 contents vegabar 54 • profibus pa - climate compensated 36790-en-130321 8.1 maintain ......................................................................................................................... 39 8.2 rectify faults ........................................................................

  • Page 4: 1  About This Document

    4 1 about this document vegabar 54 • profibus pa - climate compensated 36790-en-130321 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tions for maintenance and fault rectific...

  • Page 5: 2  For Your Safety

    5 2 for your safety vegabar 54 • profibus pa - climate compensated 36790-en-130321 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and w...

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    6 2 for your safety vegabar 54 • profibus pa - climate compensated 36790-en-130321 2.6 ce conformity this device fulfills the legal requirements of the applicable ec guide- lines. By attaching the ce mark, vega provides a confirmation of successful testing. You can find the ce conformity declaration...

  • Page 7: 3  Product Description

    7 3 product description vegabar 54 • profibus pa - climate compensated 36790-en-130321 3 product description 3.1 configuration the scope of delivery encompasses: • vegabar 54 pressure transmitter • documentation – this operating instructions manual – test certificate for pressure transmitters – test...

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    8 3 product description vegabar 54 • profibus pa - climate compensated 36790-en-130321 2 1 13 10 5 4 3 6 7 8 9 11 12 14 fig. 2: layout of the type label (example) 1 instrument type 2 product code 3 approvals 4 measuring range 5 process pressure 6 process temperature 7 electronics, voltage supply 8 p...

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    9 3 product description vegabar 54 • profibus pa - climate compensated 36790-en-130321 signal, compared with an integrated reference pressure measurement and outputted as measured value via the output signal. The certec ® measuring cell is also equipped with a temperature sensor. The temperature val...

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    10 3 product description vegabar 54 • profibus pa - climate compensated 36790-en-130321 the packaging of standard instruments consists of environment- friendly, recyclable cardboard. For special versions, pe foam or pe foil is also used. Dispose of the packaging material via specialised recycling co...

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    11 3 product description vegabar 54 • profibus pa - climate compensated 36790-en-130321 you can find additional information in the supplementary instructions manual " flanges according to din-en-asme-jis " (document-id 31088). The measuring instrument holder is used for wall/tube mounting of vegabar...

  • Page 12: 4  Mounting

    12 4 mounting vegabar 54 • profibus pa - climate compensated 36790-en-130321 4 mounting 4.1 general instructions make sure that all parts of the instrument coming in direct contact with the process, especially the sensor element, process seal and process fitting, are suitable for the existing proces...

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    13 4 mounting vegabar 54 • profibus pa - climate compensated 36790-en-130321 2 1 2 1 2 1 1 2 fig. 4: position of the filter element 1 filter element 2 blind plug caution: due to the filter effect, the pressure compensation is time delayed. When opening/closing the housing cover quickly, the measured...

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    14 4 mounting vegabar 54 • profibus pa - climate compensated 36790-en-130321 4.2 mounting steps for mounting vegabar 54, a welded socket is required. You can find these components in the supplementary instructions manual " welded socket and seals ". Use the seal fitting belonging to the instrument, ...

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    15 4 mounting vegabar 54 • profibus pa - climate compensated 36790-en-130321 tip: mount the wall mounting plate so that the cable entry of the socket housing points downward. The socket housing can be displaced by 180° to the wall mounting plate. Warning: the four screws of the socket housing must o...

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    16 5 connecting to power supply vegabar 54 • profibus pa - climate compensated 36790-en-130321 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage • if voltage surges are expected, ove...

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    17 5 connecting to power supply vegabar 54 • profibus pa - climate compensated 36790-en-130321 next distributor must be connected to each other and also connected to ground potential via a ceramic capacitor (e.G. 1 nf, 1500 v). The low frequency potential equalisation currents are thus suppressed, b...

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    18 5 connecting to power supply vegabar 54 • profibus pa - climate compensated 36790-en-130321 fig. 7: connection steps 6 and 7 proceed as follows: 1. Loosen the four screws on the housing base with an allen key size 4 2. Remove the mounting plate from the housing socket 3 2 1 fig. 8: components of ...

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    19 5 connecting to power supply vegabar 54 • profibus pa - climate compensated 36790-en-130321 information: the cable gland can be mounted in three positions each displaced by 90°. Simply exchange the cable gland against the blind plug in the suitable thread opening. 4. Connect the wire ends as desc...

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    20 5 connecting to power supply vegabar 54 • profibus pa - climate compensated 36790-en-130321 i2c display 1 1 2 5 6 7 8 fig. 10: wiring plan, single chamber housing 1 voltage supply, signal output 5.4 wiring plan, double chamber housing the following illustrations apply to the non-ex as well as to ...

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    21 5 connecting to power supply vegabar 54 • profibus pa - climate compensated 36790-en-130321 1 2 3 display 1 2 i2c fig. 12: connection compartment, double chamber housing 1 spring-loaded terminals for voltage supply 2 plug connector for vegaconnect (i²c interface) 3 ground terminal for connection ...

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    22 5 connecting to power supply vegabar 54 • profibus pa - climate compensated 36790-en-130321 5.6 wiring plan, external housing with version ip 68 fig. 15: vegabar 54 in ip 68 version 25 bar and axial cable outlet, external housing 5 6 7 8 1 2 displa y i²c 2 1 5 4 3 fig. 16: electronics and connect...

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    23 5 connecting to power supply vegabar 54 • profibus pa - climate compensated 36790-en-130321 1 2 3 4 6 3 4 1 2 5 fig. 17: connection of the sensor in the housing socket 1 brown 2 blue 3 yellow 4 white 5 shielding 6 breather capillaries i2c display 1 1 2 5 6 7 8 fig. 18: wiring plan external electr...

  • Page 24: Module Plicscom

    24 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. It...

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    25 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 fig. 19: insert display and adjustment module note: if you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication, a hig...

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    26 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 – save value • [->] key to select: – menu change – select list entry – select editing position • [+] key: – change value of the parameter • [esc] key: – interrupt input – jump t...

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    27 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 the display and adjustment module enables the adjustment without filling or pressure. Thanks to this, you can carry out your settings already in the workshop without the instrum...

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    28 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 5. Select the requested unit, e.G. Kg/dm³ with [->] and confirm with [ok] , the submenu " density " appears. Unit of measurement density 0001000 kg/dm³ 6. Enter the requested de...

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    29 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 information: for an adjustment with filling, simply enter the actual measured value indicated at the bottom of the display. If the adjustment ranges are exceeded, the message " ...

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    30 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 you can find the data on the type label on the instrument or in the menu items of the zero/span adjustment. The display and adjustment module enables the adjustment without fill...

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    31 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 4. Activate the selection with [ok] and select the requested unit with [->] (in the example mbar). 5. Confirm with [ok] and move to position correction with [->] . The adjustmen...

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    32 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 if the adjustment ranges are exceeded, the message " outside param - eter limits " appears. The editing procedure can be aborted with [esc] or the displayed limit value can be a...

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    33 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 • linearization curve • sensor-tag • displayed value • display unit • scaling • current output • unit of measurement • language the following safety-relevant data are not read o...

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    34 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 menu section function reset value out-scale-unit volume/l scaling 0.00 to 100.0 decimal point indication 8888.8 the values of the following menu items are not reset with " reset...

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    35 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 basic adjustment ▶ basic adjustment 1 display diagnostics service info sensor address 1.1 126 unit 1.1 unit of measurement bar ▼ temperature unit °c ▼ position correction 1.2 of...

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    36 6 set up with the display and adjustment module plicscom vegabar 54 • profibus pa - climate compensated 36790-en-130321 service basic adjustment 4 display diagnostics ▶ service info additional pa value 4.1 secondary value 1 out-scale-unit 4.2 volume l pa-out-scale 4.3 100.00 lin % = 0.0 l 0.00 li...

  • Page 37: Adjustment Programs

    37 7 set up with pactware and other adjustment programs vegabar 54 • profibus pa - climate compensated 36790-en-130321 7 set up with pactware and other adjustment programs 7.1 connect the pc via vegaconnect 3 1 2 fig. 21: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the...

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    38 7 set up with pactware and other adjustment programs vegabar 54 • profibus pa - climate compensated 36790-en-130321 7.2 parameter adjustment with pactware further setup steps are described in the operating instructions manual " dtm collection/pactware " attached to each cd and which can also be d...

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    39 8 maintenance and fault rectification vegabar 54 • profibus pa - climate compensated 36790-en-130321 8 maintenance and fault rectification 8.1 maintain if the instrument is used properly, no special maintenance is required in normal operation. In some applications, product buildup on the diaphrag...

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    40 8 maintenance and fault rectification vegabar 54 • profibus pa - climate compensated 36790-en-130321 error cause rectification wrong pres- entation of the measured value in simatic s5 simatic s5 cannot interpret the num- ber format ieee of the measured value insert converting component from sie- ...

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    41 8 maintenance and fault rectification vegabar 54 • profibus pa - climate compensated 36790-en-130321 8.3 calculation of total deviation (according to din 16086) the total deviation f total according to din 16086 is the sum of basic accuracy f perf and longterm stability f stab . F total is also c...

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    42 8 maintenance and fault rectification vegabar 54 • profibus pa - climate compensated 36790-en-130321 f perf = √((0.02 + 0.03 x 3.1)%/10 k x10 k) 2 + (0.25 %) 2 ) + (0.15 %) 2 ) f perf = 0.31 % total deviation analogue output signal in percent: f total = f perf + f stab f stab = (0.1 % x td)/year ...

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    43 8 maintenance and fault rectification vegabar 54 • profibus pa - climate compensated 36790-en-130321 connect the signal conditioning instrument to power supply and provide the connection from the pc to the instrument via the interface adapter. Start pactware and go via the menu " project " to the...

  • Page 44: 9  Dismounting

    44 9 dismounting vegabar 54 • profibus pa - climate compensated 36790-en-130321 9 dismounting 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel, high temperatures, corrosive or toxic products etc. Take note of chapters " m...

  • Page 45: 10  Supplement

    45 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 10 supplement 10.1 technical data general data parameter, pressure gauge pressure, vacuum measuring principle ceramic-capacitive, dry measuring cell communication interface i²c bus materials, weights, torque material 316...

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    46 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 Ʋ transport cover pfa weight approx. 0.8 … 8 kg (1.764 … 17.64 lbs), depending on process fitting max. Torques Ʋ screws for pmc 1", pmc 1¼" 2 nm Ʋ screws for pmc 1½" 5 nm Ʋ g½ a, g¾ a 30 nm Ʋ g1 a, m30 x 1.5 50 nm Ʋ g1" ...

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    47 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 Ʋ in the range of -50 … 0 °c (-58 … +32 °f) and +100 … +150 °c (+212 … +302 °f) typ. ±4 k input variable adjustment adjustment range of the min./max. Adjustment relating to the nominal measuring range: Ʋ percentage value...

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    48 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 nominal range overload capacity, max. Pressure overload capacity, min. Pres- sure gauge pressure 0 … +3 psig +500 psig -15 psig 0 … +6 psig +700 psig -15 psig 0 … +15 psig +700 psig -15 psig 0 … +35 psig +725 psig -15 ps...

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    49 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 Ʋ turn down > 5 : 1 influence of the product or ambient temperature average temperature coefficient of the zero signal applies to digital interfaces (hart, profibus pa, foundation fieldbus) as well as to analogue current...

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    50 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 0,15 % -0,15 % -40°c -20°c 20°c 40°c 60°c 80°c fig. 24: thermal change, current output long-term stability (according to din 16086 and iec 60770-1) applies to digital hart interface as well as to analogue current output ...

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    51 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 process conditions the specifications of the pressure stage and product temperature are used as an overview. The specifications on the type label are applicable. Pressure stage, process fitting Ʋ thread 316l pn 60 Ʋ thre...

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    52 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 Ʋ double chamber housing – 1 x cable entry m20 x 1.5 (cable: ø 5 … 9 mm), 1 x blind plug m20 x 1.5; plug m12 x 1 for the external display and adjustment unit (optional) or: – 1 x closing cap ½ npt, 1 x blind plug ½ npt, ...

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    53 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 Ʋ diameter approx. 8 mm (0.315 in) Ʋ colour blue cable entry/plug 15) Ʋ external housing – 1 x cable gland m20 x 1.5 (cable: ø 5 … 9 mm), 1 x blind plug m20 x 1.5 or: – 1␣x plug (depending on the version), 1␣x blind stop...

  • Page 54

    54 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 Ʋ external housing ip 65, ip 66/ip 68 (0.2 bar) overvoltage category iii protection class ii 10.2 information on profibus pa instrument master file the instrument master file (gsd) contains the characteristic data of the...

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    55 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 profibus pa-output target mode failure mode alarms scaling source for scaling t i damping sensor characteristics pa-out °c tb fb 2 fig. 26: vegabar 54: block diagram with temperature value module of the pa sensors for th...

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    56 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 • ai (pa-out) • temperature • free place byte-no. 1 2 3 4 5 6 7 8 9 10 format value ieee-754- floating point value pa-out (fb1) status status (fb1) ieee-754- floating point value temperature (fb2) status status (fb2) fig...

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    57 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 status code description according to profibus standard possible cause 0 x 04 bad - configuration error – adjustment error – configuration error with pv-scale (pv-span too small) – unit irregularity – error in the lineari...

  • Page 58

    58 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 plastic housing ~ 69 mm (2.72") ø 79 mm (3.03") 112 mm (4.41" ) m20x1,5/ ½ npt ~ 84 mm (3.31") m16x1,5 112 mm (4.41" ) m20x1,5/ ½ npt 1 2 ø 79 mm (3.31") fig. 32: housing versions in protection ip 66/ip 68 (0.2 bar) - wi...

  • Page 59

    59 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 aluminium housing in protection rating ip 66/ip 68 (1 bar) 120 mm (4.72" ) ~ 105 mm (4.13") 116 mm (4.57" ) ~ 150 mm (5.91") ø 84 mm (3.31") ø 84 mm (3.31") m20x1,5/ ½ npt m16x1,5 2 m20x1,5 m20x1,5 1 fig. 34: housing ver...

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    60 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 stainless steel housing in protection rating ip 66/ip 68 (1 bar) 117 mm (4.61" ) ~ 103 mm (4.06") ø 77 mm (3.03") 120 mm (4.72" ) ~ 105 mm (4.13") ø 84 mm (3.31") ~ 93 mm (3.66") ø 80 mm (3.15") 112 mm (4.41" ) m20x1,5/ ...

  • Page 61

    61 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 1 2 3 68 mm (2.68") 68 mm (2.68") 92 mm (3.62") 42mm (1.65") 40mm (1.57") 110 mm x 90 mm (4.33" x 3.54") 51 mm (2.01" ) fig. 38: external housing - stainless steel version 1 lateral cable outlet 2 axial cable outlet 3 se...

  • Page 62

    62 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 vegabar 54, threaded fitting ga gd gb 22 mm (0.87") 59 mm (2.32") 40 mm (1.58") 44 mm (1.73") ø 24 mm (0.95") ø 27 mm (1.06") 21 mm (0.83") 45 mm (1.77") ø 18 mm (0.71") ø 40 mm (1.58") gc 44 mm (1.73") 21 mm (0.83") ø 4...

  • Page 63

    63 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 vegabar 54, hygienic fitting 1 ri 44,5 mm (1.75") g1 a gk 67,5 mm (2.66") ø 52 mm (2.05") sw41 ci cd 44,5 mm (1.75") 45 mm (1.77") ø 50,5 mm (1.99") ø 36 mm (1.42") fig. 40: vegabar 54, hygienic fitting: ci = clamp dn15-...

  • Page 64

    64 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 vegabar 54, hygienic fitting 2 ø 62,5 mm (2.46") 45 mm (1.77") re fig. 41: vegabar 54, hygienic fitting: re = bolting dn 25 pn 40 acc. To din 11851.

  • Page 65

    65 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 vegabar 54, flange connection 1 db, fz, da, f1 d4 k d2 d f b 50 mm (1.97") dn mm pn d k b db 15 40 95 16 65 fz 20 40 105 18 75 d2 4 x ø14 4 x ø14 d4 45 58 f 2 2 da f1 25 40 115 18 14,2 85 4 x ø14 68 2 1,6 1“ 150 lbs 1 2 ...

  • Page 66

    66 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 vegabar 54, flange connection 2 d2 d4 k d f b fa 47,8 mm (1 7 / 8 ") 2 43 / 64 " 5 / 64 " 4xø 35 / 64 " 3 11 / 32 " 4 17 / 64 " 45 / 64 " dn inch pn d k b d2 d4 f fa 25 40 dn mm pn d k b d2 d4 f fa 25 40 115 18 85 4xø14 ...

  • Page 67

    67 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 vegabar 54, connection for paper industry 1 45,5 mm (1 51 / 64 ") ø 26,3 mm (1 1 / 32 ") ø 36 mm (1 27 / 64 ") m8 ø 27,4 mm (1 5 / 64 ") 29 mm (1 9 / 64 ") 48 mm (1 57 / 64 ") ø 25 mm ( 63 / 64 ") m30x1,5 sw32 52 mm (2 3...

  • Page 68

    68 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 vegabar 54, connection for paper industry 2 vp vr ø 29,3 mm (1 5 / 32 ") 30 mm (1 3 / 16 ") 104,8 mm (4 1 / 8 ") g1" sw36 ø 24,7 mm ( 31 / 32 ") ø 29,3 mm (1 5 / 32 ") 30 mm (1 3 / 16 ") ø 24,7 mm ( 31 / 32 ") 104,8 mm (...

  • Page 69

    69 10 supplement vegabar 54 • profibus pa - climate compensated 36790-en-130321 10.4 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Veg...

  • Page 70: Index

    70 index vegabar 54 • profibus pa - climate compensated 36790-en-130321 index a accessories – display and adjustment module 10 – external display and adjustment unit 10 – flanges 10 – interface adapter 10 – measuring instrument holder 11 – protective cover 11 b bus communication 9 c check signal 39 ...

  • Page 71

    71 notes vegabar 54 • profibus pa - climate compensated 36790-en-130321.

  • Page 72

    Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 36790-en-130321 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...