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Vega VEGAPULS 63 Operating Instructions Manual
Summary of VEGAPULS 63
Page 1
Operating instructions vegapuls 63 foundation fieldbus document id: 28451.
Page 2: Contents
2 contents vegapuls 63 • foundation fieldbus 28451-en-170119 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group .......................................................
Page 3
3 contents vegapuls 63 • foundation fieldbus 28451-en-170119 8.3 exchanging the electronics module ................................................................................ 47 8.4 software update ....................................................................................................
Page 4: 1 About This Document
4 1 about this document vegapuls 63 • foundation fieldbus 28451-en-170119 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Pleasereadth...
Page 5: 2 For Your Safety
5 2 for your safety vegapuls 63 • foundation fieldbus 28451-en-170119 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the devic...
Page 6
6 2 for your safety vegapuls 63 • foundation fieldbus 28451-en-170119 2.6 eu conformity thedevicefulfilsthelegalrequirementsoftheapplicableeuguide- lines.Byaffixingthecemarking,weconfirmsuccessfultestingofthe product. Youcanfindtheeuconformitydeclarationonourwebsiteunder www.Vega.Com/downloads. 2.7 ...
Page 7: 3 Product Description
7 3 product description vegapuls 63 • foundation fieldbus 28451-en-170119 3 product description 3.1 configuration the vegapuls 63 radar sensor is available in two electronics ver- sions: • standard electronics type ps60kf • electronics with increased sensitivity type ps60kl the respective version ca...
Page 8
8 3 product description vegapuls 63 • foundation fieldbus 28451-en-170119 3 2 1 fig. 1: vegapuls 63 - flange version with plastic housing 1 housing cover with integrated plicscom (optional) 2 housing with electronics 3 process fitting with encapsulated antenna system this operating instructions manu...
Page 9
9 3 product description vegapuls 63 • foundation fieldbus 28451-en-170119 thedd(devicedescriptions)andcff(capabilityfiles)necessary forplanningandconfigurationofyourff(foundationfieldbus)com- munication network are available in the download area of the vega homepage www.Vega.Com under "services - do...
Page 10
10 3 product description vegapuls 63 • foundation fieldbus 28451-en-170119 3.4 accessories and replacement parts thedisplayandadjustmentmoduleplicscomisusedformeasured value indication, adjustment and diagnosis. It can be inserted into the sensor and removed at any time. Youcanfindfurtherinformation...
Page 11: 4 Mounting
11 4mounting vegapuls 63 • foundation fieldbus 28451-en-170119 4 mounting 4.1 general instructions select an installation position you can easily reach for mounting and connectingaswellaslaterretrofittingofadisplayandadjustment module. The housing can be rotated by 330° without the use of any tools....
Page 12
12 4mounting vegapuls 63 • foundation fieldbus 28451-en-170119 1 3 2 100% 0% 4 fig. 3: measuring range (operating range) and max. Measuring distance 1 full 2 empty (max. Measuring distance) 3 measuring range 4 reference plane the emitted radar impulses of vegapuls 63 are electromagnetic waves. The p...
Page 13
13 4mounting vegapuls 63 • foundation fieldbus 28451-en-170119 1. Makesurethenumberofflangescrewscorrespondstothenum- berofflangeholes 2. Usediscspringsinadditiontotheflangescrewsforfasteningthe flange 3. Tightenthescrewssteadilywiththetorquespecifiedinthetechni- cal data when mounting the vegapuls ...
Page 14
14 4mounting vegapuls 63 • foundation fieldbus 28451-en-170119 fig. 6: vessel with conical bottom donotmounttheinstrumentsinorabovethefillingstream.Makesure thatyoudetecttheproductsurface,nottheinflowingproduct. Fig. 7: inflowing liquid flush mounting the best way to mount the sensor, also with resp...
Page 15
15 4mounting vegapuls 63 • foundation fieldbus 28451-en-170119 d h max. Fig. 8: deviating socket dimensions in liquids, direct the sensor as perpendicular as possible to the prod- uct surface to an achieve optimum measurement. Fig. 9: alignment in liquids the mounting location of the radar sensor sh...
Page 16
16 4mounting vegapuls 63 • foundation fieldbus 28451-en-170119 if there are agitators in the vessel, a false signal suppression should be carried out with the agitators in motion. This ensures that the interferingreflectionsfromtheagitatorsaresavedwiththebladesin differentpositions. Fig. 11: agitato...
Page 17
17 4mounting vegapuls 63 • foundation fieldbus 28451-en-170119 max. Min. 2 1 fig. 12: pipe antenna system in a tank. The vent hole in the surge pipe must be in one plane with the polarisation marking on the sensor. 1 marking of the polarisation direction 2 vent hole max. ø 5 mm (0.2 in) if possible,...
Page 18
18 4mounting vegapuls 63 • foundation fieldbus 28451-en-170119 100% 0% 1 > 300 mm fig. 13: vegapuls 63 in a bypass tube. The polarisation marking on the process fitting must be in one plane with the tube holes or the tube connection openings. 1 marking of the polarisation direction when the sensor i...
Page 19
19 5 connecting to power supply vegapuls 63 • foundation fieldbus 28451-en-170119 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must only be c...
Page 20
20 5 connecting to power supply vegapuls 63 • foundation fieldbus 28451-en-170119 the total capacitance of the cable and of all capacitors must not exceed 10 nf in ex applications. Take note of the corresponding installation regulations for ex applica- tions. In particular, make sure that no potenti...
Page 21
21 5 connecting to power supply vegapuls 63 • foundation fieldbus 28451-en-170119 11. Tighten the compression nut of the cable entry gland. The seal ring must completely encircle the cable 12. Screw the housing lid back on theelectricalconnectionisfinished. 5.3 wiring plan, single chamber housing th...
Page 22
22 5 connecting to power supply vegapuls 63 • foundation fieldbus 28451-en-170119 i²c 5 1 2 4 3 display typ: 1 2 5 6 7 8 bus sim. Fig. 17: electronics and terminal compartment - single chamber housing 1 spring-loaded terminals for foundation fieldbus connection 2 simulation switch ("on" = simulation...
Page 23
23 5 connecting to power supply vegapuls 63 • foundation fieldbus 28451-en-170119 1 2 3 4 5 fig. 19: double chamber housing 1 housing cover, connection compartment 2 blind plug or plug m12 x 1 for vegadis 61 (optional) 3 housing cover, electronics compartment 4 filter element for air pressure compen...
Page 24
24 5 connecting to power supply vegapuls 63 • foundation fieldbus 28451-en-170119 1 2 3 display 1 2 i2c fig. 21: terminal compartment - double chamber housing 1 spring-loaded terminals for voltage supply 2 plug connector for vegaconnect (i²c interface) 3 ground terminal for connection of the cable s...
Page 25
25 5 connecting to power supply vegapuls 63 • foundation fieldbus 28451-en-170119 1 2 3 4 5 fig. 23: double chamber housing 1 housing cover, connection compartment 2 blind plug or plug m12 x 1 for vegadis 61 (optional) 3 housing cover, electronics compartment 4 filter element for air pressure compen...
Page 26
26 5 connecting to power supply vegapuls 63 • foundation fieldbus 28451-en-170119 1 2 1 2 fig. 25: connection compartment, ex-d-ia double chamber housing 1 spring-loaded terminals for power supply and cable screen 2 ground terminal for connection of the cable screen 1 1 2 fig. 26: wiring plan, ex-d-...
Page 27
27 5 connecting to power supply vegapuls 63 • foundation fieldbus 28451-en-170119 5.7 switch-on phase after vegapuls 63 is connected to voltage supply or after voltage recurrence, the instrument carries out a self-check for approx. 30 seconds. The following steps are carried out: • internal check of...
Page 28: Module Plicscom
28 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. It can be mounted in the...
Page 29
29 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 fig. 28: insert display and adjustment module note: ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher lid with an inspection glass ...
Page 30
30 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 – movetothemenuoverview – confirmselectedmenu – edit parameter – save value • [->] key to select: – menuchange – select list entry – select editing position • [+] key: – change value of the parameter...
Page 31
31 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 100% 0% 0,5 m (19.68 ") 5 m (196.9 ") 2 1 3 fig. 30: parameterisation example, min./max. Adjustment 1 min. Level = max. Measuring distance 2 max. Level = min. Measuring distance 3 reference plane for...
Page 32
32 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 with [+] and save with [ok]. The cursor jumps now to the distance value. 4. Enter the distance value in m for empty vessel (e.G. Distance from the sensor to the vessel bottom) corresponding to the pe...
Page 33
33 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Apartfromthemedium,thevesselshapecanalsoinfluencethe measurement. To adap...
Page 34
34 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Caution: note the following if the vegapuls 63 with corresponding approva...
Page 35
35 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 the respective min. And max. Measured values are saved in the sen- sor. The values are displayed in the menu item "peak values". • min.Andmax.Distanceinm(d) • min.Andmax.Temperature peak value indica...
Page 36
36 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 – 1 minute – 1 hour – 1 day • "stop/start": interrupt a recording or start a new recording • "unzoom":resettheresolutiontominutes as default setting, the recording pattern has 1 minute. With the adju...
Page 37
37 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 note: since with the function "quick level change > 1 m/min." the genera- tion of an average value of the signal processing is considerably reduced,falsereflectionsbyagitatorsorvesselinstallationscan...
Page 38
38 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 function resetvalue medium liquid vessel form not known damping 0 s linearization linear sensor-tag sensor displayed value ai-out extended settings none unit of measurement m(d) the values of the fol...
Page 39
39 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 this function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the display and adjustment module. A description of the function is availa...
Page 40
40 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 instrument type serial number 12345678 • dateofmanufacture:dateofthefactorycalibration,e.G.24.March 2015 • software version: edition of the sensor software, e.G. 3.80 date of manufacture 24.March2015...
Page 41
41 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 basic adjustment ▶ basic adjustment 1 display diagnostics service info min.Adjustment 1.1 0.00 % = 30.000 m(d) 0.665 m(d) max.Adjustment 1.2 100.00 % = 0.000 m(d) 0.665 m(d) medium 1.3 liquid ▼ not k...
Page 42
42 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • foundation fieldbus 28451-en-170119 service basic adjustment 4 display diagnostics ▶ service info false signal suppression 4.1 change now? Extended setting 4.2 none simulation 4.4 start simulation? ▼ reset 4.4 resetnow? Unit of measure...
Page 43: Adjustment Programs
43 7 set up with pactware and other adjustment programs vegapuls 63 • foundation fieldbus 28451-en-170119 7 set up with pactware and other adjustment programs 7.1 connect the pc 3 1 2 fig. 31: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegaconnect 3 sensor 1 ...
Page 44
44 7 set up with pactware and other adjustment programs vegapuls 63 • foundation fieldbus 28451-en-170119 • vegaconnect • power supply unit or processing system 7.2 parameter adjustment with pactware for parameter adjustment of the instrument via a windows pc, the configurationsoftwarepactwareandasu...
Page 45
45 7 set up with pactware and other adjustment programs vegapuls 63 • foundation fieldbus 28451-en-170119 and echo curves. In addition, there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves. The standard version is available...
Page 46
46 8maintenanceandfaultrectification vegapuls 63 • foundation fieldbus 28451-en-170119 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsible for taking...
Page 47
47 8maintenanceandfaultrectification vegapuls 63 • foundation fieldbus 28451-en-170119 error reason removal instrument does not appear during connection setup profibusdpcable pole-reversed check cable and correct, if necessary incorrect termi- nation check termination at the beginning and end points...
Page 48
48 8maintenanceandfaultrectification vegapuls 63 • foundation fieldbus 28451-en-170119 the electronics modules are adapted to the respective sensor and distinguish also in the signal output or power supply. 8.4 software update the following components are required to update the instrument software: ...
Page 49: 9 Dismount
49 9 dismount vegapuls 63 • foundation fieldbus 28451-en-170119 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters "mountin...
Page 50: 10 Supplement
50 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 10 supplement 10.1 technical data general data materials,wettedparts Ʋ processfitting 316l Ʋ antenna encapsulated or hygienically encapsulated ptfe(tfm1600),pfaplated,pvdf Ʋ process seal with hygienically encap- sulated antenna fkm,e...
Page 51
51 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 channel numbers Ʋ channel 1 primary value Ʋ channel 2 secondary value 1 Ʋ channel 3 secondary value 2 transmission rate 31.25 kbit/s current value 10 ma, ±0.5 ma resolution,digital > 1 mm (0.039 in) input variable measuredvariable di...
Page 52
52 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 max.Emittedhfpoweroftheantennasystem Ʋ pulse peak power Ʋ pulse duration Ʋ average power Ʋ average power with 1 m distance 2 max.Emittedhfpoweroftheantennasystem-versionwithincreasedsensitivity Ʋ pulse peak power Ʋ pulse duration Ʋ a...
Page 53
53 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 influenceofthesuperimposedgasandpressureonmeasurementaccuracy the spreading speed of the radar impulses in gas or vapour above the product is reduced by high pressures.Thiseffectdependsonthesuperimposedgasorvapourandincreaseswithlowt...
Page 54
54 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 antenna encapsulation version process temperature (measured on the process fitting) ptfe additional process seal, fkm -20…+130°c(-4…+266°f) additional process seal, epdm -40…+130°c(-40…+266°f) pfa and pfa 8 mm standard -40…+150°c(14…...
Page 55
55 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 Ʋ tensile strength Ʋ standard length 5 m (16.4 ft) Ʋ max.Length 1000 m (3280 ft) Ʋ min.Bendingradius 25 mm (0.984 in) with 25 °c (77 °f) Ʋ diameter approx. 8 mm (0.315 in) Ʋ colour - standard pe black Ʋ colour-standardpur blue Ʋ colo...
Page 56
56 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 housing material version ip-protection class nemaprotection plastic single chamber ip 66/ip 67 type 4x double chamber ip 66/ip 67 type 4x aluminium single chamber ip 66/ip 68 (0.2 bar) ip 68 (1 bar) type 6p type 6p double chamber ip ...
Page 57
57 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 t i simulate alarms out pv field-value mode & status pvf-time lo w -cut off l-type out -scale pv -scale direct indirect indirect sqrt m(d) % lin% primary value secondary value 2 secondary value 1 ai 2 ai 1 tb sensor_value min/max adj...
Page 58
58 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 • primary_value – processvalueaftermin/max-adjustmentandlinearization.Selectedasinputtoaifbbysetting 'channel' = 1. Unit derives from 'primary_value_unit' • primary_value_unit – selected unit code for "primary_value" • secondary_valu...
Page 59
59 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 • cal_level_hi – min./max-adjustment:levelat'cal_point_hi'.Whenwriting'cal_level_hi'and'cal_type'=1 (online)the'cal_point_hi'isautomaticallysettothecurrentsensorvalue.Theunitisdefinedin 'level_unit' • cal_level_lo – min./max.-adjustm...
Page 60
60 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 10.3 dimensions housing in protection ip 66/ip 68 (0.2 bar) ~ 69 mm (2.72") ø 77 mm (3.03") 112 mm (4 13 / 32 ") m20x1,5/ ½ npt ~ 69 mm (2.72") ø 77 mm (3.03") 117 mm (4.61" ) m20x1,5/ ½ npt ~ 87 mm (3.43") m16x1,5 ø 84 mm (3.31") 12...
Page 61
61 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 housing in protection ip 66/ip 68 (1 bar) 117 mm (4.61" ) ~ 103 mm (4.06") ø 77 mm (3.03") 116 mm (4.57" ) ~ 150 mm (5.91") ø 84 mm (3.31") 120 mm (4.72" ) ~ 105 mm (4.13") ø 84 mm (3.31") m20x1,5 2 m20x1,5/ ½ npt m16x1,5 3 m20x1,5 m...
Page 62
62 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 vegapuls63,flangeversion,lowtemperature 202 mm (7.95" ) 3 3 ø 44 mm (1.73") 4 mm / 8 mm (0.16" / 0.32" ) ø 75 mm (2.95") 15,5 mm (0.61") 202 mm (7.95" ) 31,5 mm (1.24") 1 2 4 mm / 8 mm (0.16" / 0.32" ) fig. 41: vegapuls 63, flange ve...
Page 63
63 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 vegapuls63,hygienicfitting1 ø 90 mm (3.54") ø 78 mm (3.07") 101 mm (3.98") 38 mm (1.50") 15 mm (0.59") 101 mm (3.98") 38 mm (1.50") 15 mm (0.59") 89 mm (3.50") 16 mm (0.63") ø 50 mm (1.97") 15 mm (0.59") 83 mm (3.27") ø 90 mm (3.54")...
Page 64
64 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 vegapuls63,hygienicfitting2 iso2852 dn 50 / 2" w clamp-stutzen clamp-socket din32676/ dn 50 / 2,5" dn 65 / 3" dn 80 / 3,5" dn 100 / 4" ø 64 ø 77,5 ø 91 ø 106 ø 119 2 3 3 15,4 mm (0.6") w 98 mm (3.86") 161 mm (6.34") 31,5 mm (1.24") w...
Page 65
65 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 vegapuls63,hygienicfitting3 1 5 5 2 3 4 5 5 16,5 mm (0.65") ø 92 mm (3.62") ø 124 mm (4.88") 99 mm (3.90") 15,4 mm (0.6") 100 mm (3.94") 163 mm (6.42") 31,5 mm (1.24") 163 mm (6.42") 32,5 mm (1.28") ø 94 mm (3.70") ø 133 mm (5.24") f...
Page 66
66 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 vegapuls63,hygienicfitting4 ø 84 mm (3.31") ø 114 mm (4.49") 163 mm (6.42") 31,5 mm (1.24") 100 mm (3.94") 15,4 mm (0.61") 1 2 4 4 100 mm (3.94") 15,4 mm (0.61") 3 ø 65 mm (2.56") ø 105 mm (4.13") 4 fig. 45: vegapuls 63, hygienic fit...
Page 67
67 10 supplement vegapuls 63 • foundation fieldbus 28451-en-170119 10.4 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Vega produktfamilien sind weltweit geschützt durch gewerbliche schutzrechte. Nähere informat...
Page 68
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 28451-en-1701 19 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subje...