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- VEGAPULS 63
- Operating Instructions Manual
Vega VEGAPULS 63 Operating Instructions Manual
Summary of VEGAPULS 63
Page 1
Operating instructions vegapuls 63 4 … 20 ma/hart - four-wire document id: 28441.
Page 2: Contents
2 contents vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ................................................
Page 3
3 contents vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 9 dismount 9.1 dismounting steps.......................................................................................................... 48 9.2 disposal ................................................................................
Page 4: 1 About This Document
4 1 about this document vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Pleas...
Page 5: 2 For Your Safety
5 2 for your safety vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with th...
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6 2 for your safety vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 2.6 eu conformity thedevicefulfilsthelegalrequirementsoftheapplicableeuguide- lines.Byaffixingthecemarking,weconfirmsuccessfultestingofthe product. Youcanfindtheeuconformitydeclarationonourwebsiteunder www.Vega.Com/download...
Page 7
7 2 for your safety vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 tection.Theenvironmentmanagementsystemiscertifiedaccording to din en iso 14001. Pleasehelpusfulfilthisobligationbyobservingtheenvironmental instructions in this manual: • chapter "packaging, transport and storage" • chapter...
Page 8: 3 Product Description
8 3 product description vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 3 product description 3.1 configuration the vegapuls 63 radar sensor is available in two electronics ver- sions: • standard electronics type ps60kv • electronics with increased sensitivity type ps60ke the respective ver...
Page 9
9 3 product description vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 1 2 3 fig. 1: vegapuls 63 - flange version with alu double chamber housing 1 housing cover with integrated plicscom (optional) 2 housing with electronics 3 process fitting with encapsulated antenna system thetypelabelco...
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10 3 product description vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 the electronics version "increased sensitivity" enables the use of vegapuls63alsoinapplicationswithverypoorreflectiveproper- ties or products with low e r value. The antenna of the radar sensor emits short radar pulses...
Page 11
11 3 product description vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 • storage and transport temperature see chapter "supplement - technical data - ambient conditions" • relative humidity 20 … 85 % 3.4 accessories and replacement parts thedisplayandadjustmentmoduleplicscomisusedformeasu...
Page 12: 4 Mounting
12 4mounting vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 4 mounting 4.1 general instructions select an installation position you can easily reach for mounting and connectingaswellaslaterretrofittingofadisplayandadjustment module. The housing can be rotated by 330° without the use of any...
Page 13
13 4mounting vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 1 3 2 100% 0% 4 fig. 3: measuring range (operating range) and max. Measuring distance 1 full 2 empty (max. Measuring distance) 3 measuring range 4 reference plane the emitted radar impulses of vegapuls 63 are electromagnetic waves...
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14 4mounting vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 1. Makesurethenumberofflangescrewscorrespondstothenum- berofflangeholes 2. Usediscspringsinadditiontotheflangescrewsforfasteningthe flange 3. Tightenthescrewssteadilywiththetorquespecifiedinthetechni- cal data when mounting the ve...
Page 15
15 4mounting vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 fig. 6: vessel with conical bottom donotmounttheinstrumentsinorabovethefillingstream.Makesure thatyoudetecttheproductsurface,nottheinflowingproduct. Fig. 7: inflowing liquid flush mounting the best way to mount the sensor, also wi...
Page 16
16 4mounting vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 d h max. Fig. 8: deviating socket dimensions in liquids, direct the sensor as perpendicular as possible to the prod- uct surface to an achieve optimum measurement. Fig. 9: alignment in liquids the mounting location of the radar se...
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17 4mounting vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 if there are agitators in the vessel, a false signal suppression should be carried out with the agitators in motion. This ensures that the interferingreflectionsfromtheagitatorsaresavedwiththebladesin differentpositions. Fig. 11: ...
Page 18
18 4mounting vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 max. Min. 2 1 fig. 12: pipe antenna system in a tank. The vent hole in the surge pipe must be in one plane with the polarisation marking on the sensor. 1 marking of the polarisation direction 2 vent hole max. ø 5 mm (0.2 in) if po...
Page 19
19 4mounting vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 100% 0% 1 > 300 mm fig. 13: vegapuls 63 in a bypass tube. The polarisation marking on the process fitting must be in one plane with the tube holes or the tube connection openings. 1 marking of the polarisation direction when the s...
Page 20
20 5 connecting to power supply vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must on...
Page 21
21 5 connecting to power supply vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 ofpotentialdifferenceswhichcancausemalfunctions.Makesure thatthereissufficientpotentialequalisationfromthesystemsideor realisetheconnectionviaswitchingamplifier. In electroplating plants as well as plants that a...
Page 22
22 5 connecting to power supply vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 fig. 15: connection steps 5 and 6 5.3 wiring plan, double chamber housing the following illustrations apply to the non-ex as well as to the ex-d version. 1 2 3 4 5 fig. 16: double chamber housing 1 housing cover...
Page 23
23 5 connecting to power supply vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 1 3 2 display 1 2 5 6 7 8 i²c fig. 17: electronics compartment - double chamber housing 1 plug connector for vegaconnect (i²c interface) 2 internal connection cable to the connection compartment 3 terminals for ...
Page 24
24 5 connecting to power supply vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 4 ... 20 ma pe / l / n l1 n gnd 1 2 1 2 3 4 4...20ma is fig. 19: wiring plan - double chamber housing 1 voltage supply 2 signal output 5.4 switch-on phase after connecting vegapuls 63 to power supply or after a ...
Page 25: Module Plicscom
25 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. It can be mounted...
Page 26
26 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 note: ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher lid with an inspection glass is required. 6.3 adjustment system 1 2 ...
Page 27
27 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 when the [+] and [->] keys are pressed quickly, the edited value, or the cursor, changes one value or position at a time. If the key is pressed longer than 1 s, the value or position changes c...
Page 28
28 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 for this adjustment, the distance is entered when the vessel is full and nearly empty. If these values are not known, an adjustment with other distances, for example, 10 % and 90 % is also pos...
Page 29
29 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 eachproducthasdifferentreflectiveproperties.Inaddition,there are various interfering factors which have to be taken into account: agitated product surfaces and foam generation (with liquids); ...
Page 30
30 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 the entire measurement will then be longer and the sensor will react to measured value changes with a delay. In general, a period of a few secondsissufficienttosmooththemeasuredvaluedisplay. D...
Page 31
31 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 the following indication values are available: • height • distance • current • scaled • percent • lin. Percent the selection "scaled" opens the menu items "display unit" and "scaling". In "dis...
Page 32
32 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 • min.Andmax.Temperature peak value indicator when non-contact level sensors are used, the measurement can be influencedbytherespectiveprocessconditions.Inthismenuitem, the measurement certain...
Page 33
33 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 • "stop/start": interrupt a recording or start a new recording • "unzoom":resettheresolutiontominutes as default setting, the recording pattern has 1 minute. With the adjust- ment software pac...
Page 34
34 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 causemeasuredvaluefluctuations.Afalsesignalsuppressionisthus recommended. In the menu item "current output" you determine the behaviour of the current output during operation and in case of fa...
Page 35
35 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 4. Push [ok] the simulation is now running, with 4 … 20 ma/hart a current is outputtedandwithprofibuspaorfoundationfieldbusadigitalvalue. How to interrupt the simulation: → push [esc] informat...
Page 36
36 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 default setting like basic adjustment, but in addition, special parameters are reset to default values. 6) peak value indicator the min. And max. Distance values are reset to the actual value....
Page 37
37 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 inmultidropmode,upto15sensorscanbeoperatedononetwo-wire cable. An address between 1 and 15 must be assigned to each sen- sor. 7) in this menu item you determine the hart mode and enter the ad-...
Page 38
38 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 pin disable permanently? Only the following functions are permitted with activated pin: • select menu items and show data • read data from the sensor into the display and adjustment mod- ule. ...
Page 39
39 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 basic adjustment ▶ basic adjustment 1 display diagnostics service info min.Adjustment 1.1 0.00 % = 30.000 m(d) 0.665 m(d) max.Adjustment 1.2 100.00 % = 0.000 m(d) 0.665 m(d) medium 1.3 liquid ...
Page 40
40 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 service basic adjustment 4 display diagnostics ▶ service info false signal suppression 4.1 change now? Extended setting 4.2 none ▼ quick level change ▼ current output 4.3 characteristic: 4-20 ...
Page 41: Adjustment Programs
41 7 set up with pactware and other adjustment programs vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 7 set up with pactware and other adjustment programs 7.1 connect the pc 3 1 2 fig. 23: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegaconnect 3 se...
Page 42
42 7 set up with pactware and other adjustment programs vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 • vegaconnect • power supply unit or processing system 1 6 2 4 7 5 3 open twist usb lock fig. 25: connecting the pc via hart to the signal cable 1 vegapuls 63 2 hart resistance 250 Ω (opt...
Page 43
43 7 set up with pactware and other adjustment programs vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 further setup steps are described in the operating instructions manu- al "dtm collection/pactware"attachedtoeachdtmcollectionand which can also be downloaded from the internet. Detailed d...
Page 44
44 7 set up with pactware and other adjustment programs vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 7.4 saving the parameterisation data it is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purposes. Thevegadtmcolle...
Page 45
45 8maintenanceandfaultrectification vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsible for...
Page 46
46 8maintenanceandfaultrectification vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 error reason removal e013 no measured value available sensor in boot phase sensordoesnotfindanecho,e.G.Duetofaultyinstallation or wrong parameter adjustment e017 adjustment span too small carry out a fresh ...
Page 47
47 8maintenanceandfaultrectification vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 youcanfindthecurrentinstrumentsoftwareaswellasdetailed information on the procedure in the download area of our homepage: www.Vega.Com. Caution: instruments with approvals can be bound to certain software v...
Page 48: 9 Dismount
48 9 dismount vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters "...
Page 49: 10 Supplement
49 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 10 supplement 10.1 technical data general data 316l corresponds to 1.4404 or 1.4435 materials,wettedparts Ʋ processfitting 316l Ʋ antenna encapsulated or hygienically encapsulated ptfe(tfm1600),pfaplated,pvdf Ʋ process seal wi...
Page 50
50 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 load 8) damping (63 % of the input variable) 0 … 999 s, adjustable metnamurrecommendation ne 43 hart output values Ʋ 1. Hart value (primary value) distance to the level Ʋ 2. Hart value (secondary value) distance to the level -...
Page 51
51 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 max.Levelchange adjustable up to 1 m/min. (dependent on the parameter settings) max.Emittedhfpoweroftheantennasystem Ʋ pulse peak power Ʋ pulse duration Ʋ average power Ʋ average power with 1 m distance 2 max.Emittedhfpoweroft...
Page 52
52 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 averagetemperaturecoefficientofthe zerosignal(temperatureerror) 0.03 %/10 k influenceofthesuperimposedgasandpressureonmeasurementaccuracy the spreading speed of the radar impulses in gas or vapour above the product is reduced ...
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53 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 antenna encapsulation version process temperature (measured on the process fitting) ptfe additional process seal, fkm -20 … +130 °c (-4 … +266 °f) additional process seal, epdm -40 … +130 °c (-40 … +266 °f) pfa and pfa 8 mm st...
Page 54
54 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 ground terminal galvanicallyconnectedwiththemetalprocessfitting galvanic separation between electronics and metal housing parts Ʋ reference voltage 500 v ac electrical protective measures protection rating ip66/ip67(nematype4x...
Page 55
55 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 10.2 dimensions housing ø 84mm ~ 87mm (3 27 / 64 ") 120mm (4 23 / 32 ") * 129mm (5 5 / 64 ") (3 5 / 16 ") m20x1,5/ ½ npt m12x1 fig. 29: double chamber housing (with integrated display and adjustment module the housing is 9 mm/...
Page 56
56 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 vegapuls63,flangeversion,lowtemperature 202 mm (7.95" ) 3 3 ø 44 mm (1.73") 4 mm / 8m m (0.16" / 0.32" ) ø 75 mm (2.95") 15,5 mm (0.61") 202 mm (7.95" ) 31,5 mm (1.24") 1 2 4 mm / 8m m (0.16" / 0.32" ) fig. 31: vegapuls 63, fl...
Page 57
57 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 vegapuls63,hygienicfitting1 ø 90 mm (3.54") ø 78 mm (3.07") 101 mm (3.98") 38 mm (1.50") 15 mm (0.59") 101 mm (3.98") 38 mm (1.50") 15 mm (0.59") 89 mm (3.50") 16 mm (0.63") ø 50 mm (1.97") 15 mm (0.59") 83 mm (3.27") ø 90 mm ...
Page 58
58 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 vegapuls63,hygienicfitting2 iso2852 dn 50 / 2" w clamp-stutzen clamp-socket din32676/ dn 50 / 2,5" dn 65 / 3" dn 80 / 3,5" dn 100 / 4" ø 64 ø 77,5 ø 91 ø 106 ø 119 2 3 3 15,4 mm (0.6") w 98 mm (3.86") 161 mm (6.34") 31,5 mm (1...
Page 59
59 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 vegapuls63,hygienicfitting3 1 5 5 2 3 4 5 5 16,5 mm (0.65") ø 92 mm (3.62") ø 124 mm (4.88") 99 mm (3.90") 15,4 mm (0.6") 100 mm (3.94") 163 mm (6.42") 31,5 mm (1.24") 163 mm (6.42") 32,5 mm (1.28") ø 94 mm (3.70") ø 133 mm (5...
Page 60
60 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 vegapuls63,hygienicfitting4 ø 84 mm (3.31") ø 114 mm (4.49") 163 mm (6.42") 31,5 mm (1.24") 100 mm (3.94") 15,4 mm (0.61") 1 2 4 4 100 mm (3.94") 15,4 mm (0.61") 3 ø 65 mm (2.56") ø 105 mm (4.13") 4 fig. 35: vegapuls 63, hygie...
Page 61
61 10 supplement vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119 10.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Vega produktfamilien sind weltweit geschützt durch gewerbliche schutzrechte. Nähere i...
Page 62
62 notes vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119.
Page 63
63 notes vegapuls 63 • 4 … 20 ma/hart - four-wire 28441-en-170119.
Page 64
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 28441-en-1701 19 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subje...