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  5. Operating Instructions Manual

Vega VEGASWING 61 Operating Instructions Manual

Summary of VEGASWING 61

  • Page 1

    O perating i nstructions vegaswing 61 - transistor ( npn / pnp ) v ibration.

  • Page 2: Ontents

    C ontents 1 a bout this document 1 . 1 f unction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1 . 2 t arget group . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1 . 3 s ymbolism used . . . . . . . . . . . . . . . . . . . . . . . 5 2 f or your safety 2 . 1 a uthorised personnel ...

  • Page 3

    8 d ismounting 8 . 1 d ismounting steps . . . . . . . . . . . . . . . . . . . . . . 26 8 . 2 d isposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 9 s upplement 9 . 1 t echnical data . . . . . . . . . . . . . . . . . . . . . . . . . 27 9 . 2 d imensions . . . . . . . . . . . . . . ....

  • Page 4: Bout This Document

    1 a bout this document 1 . 1 f unction t his operating instructions manual provides all the information you need for mounting , connection and setup as well as important instructions for maintenance and fault recti fi cation . P lease read this information before putting the instrument into operation...

  • Page 5: Or Your Safety

    2 f or your safety 2 . 1 a uthorised personnel a ll operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator . D uring work on and with the device the required personal protection equipment must always be worn . 2 ...

  • Page 6

    L emc : - e mission en 61326 / a 1 : 1998 ( class b ) - s usceptibility en 61326 : 1997 / a 1 : 1998 l lvd : en 61010 - 1 : 1993 2 . 6 sil conformity vegaswing 61 ful fi lls the requirements to functional safety according to iec 61508 resp . Iec 61511 . Y ou fi nd further information in the s afety m ...

  • Page 7

    L m ake sure that the seal is mounted correctly between lower part of the housing and cover . S crew the cover on tightly . L m ake sure there is no explosive atmosphere present if you intend to operate the instrument with opened cover l m ake sure that the cable gland is tight and strain - relieved...

  • Page 8: Roduct Description

    3 p roduct description 3 . 1 c on fi guration t he scope of delivery encompasses : l vegaswing 61 level sensor l d ocumentation - this operating instructions manual - s afety m anual " f unctional safety according to iec 61508 or iec 61511 ( sil ) " - s upplementary instructions manual " p lug connec...

  • Page 9

    T ypical applications are over fi ll and dry run protection . W ith a tuning fork of only 40 mm length , vegaswing 61 can be also mounted , e . G . In pipelines from dn 25 . T he small tuning fork allows use in vessels , tanks and pipes . T hanks to its simple and robust measuring system , vegaswing ...

  • Page 10

    O n the electronics module you will fi nd the following indicating and adjustment elements : l signal lamp for indication of the switching condition ( green / red ) l dil switch for sensitivity adjustment l m ode switch for selection of the switching condition ( a / b ) 3 . 4 s torage and transport y...

  • Page 11: Ounting

    4 m ounting 4 . 1 g eneral instructions i n general , vegaswing 61 can be mounted in any position . T he instrument must be mounted in such a way that the tuning fork is at the height of the requested switching point . T he tuning fork has lateral markings ( notches ) that indicate the switching poi...

  • Page 12

    1 f ig . 3 : h orizontal mounting 1 s witching point 1 2 f ig . 4 : v ertical installation ( recommended installation position , especially for adhesive products ) 1 s witching point 2 m arking with screwed version on top , with fl ange versions directed to the fl ange holes w ith fl ange versions , th...

  • Page 13

    Water can thus drain o ff . T his applies mainly to mounting outdoors , in areas where moisture is expected ( e . G . By cleaning processes ) or on cooled or heated vessels . F ig . 6 : m easures against moisture penetration d o not hold vegaswing 61 on the tuning fork . P articularly with fl ange or ...

  • Page 14

    4 . 2 m ounting instructions vegaswing 61 has a de fi ned thread starting point . T his means that every vegaswing 61 is in the same fork position after being screwed in . R emove therefore the supplied seal from the thread of vegaswing 61 . T his seal is not required when using a welded socket with ...

  • Page 15

    I f vegaswing 61 is mounted in the fi lling stream , unwanted mismeasurements may result . M ount vegaswing 61 at a location in the vessel where no disturbing in fl uence from e . G . fi lling openings , agitators , etc . Can occur . T o minimise fl ow resistance caused by the tuning fork , vegaswing 61...

  • Page 16: Onnecting To Power Supply

    5 c onnecting to power supply 5 . 1 p reparing the connection a lways keep in mind the following safety instructions : l c onnect only in the complete absence of line voltage i n hazardous areas you should take note of the appropriate regulations , conformity and type approval certi fi cates of the s...

  • Page 17

    3 r emove approx . 10 cm ( 4 in ) of the cable mantle , strip approx . 1 cm ( 0 . 4 in ) insulation from the ends of the individual wires 4 i nsert the cable into the sensor through the cable entry 5 o pen the terminals with a screwdriver 6 i nsert the wire ends into the open terminals according to ...

  • Page 18

    Sw e60t 1 0 - 5 5 v d c 1 pnp 2 3 4 1 npn 2 3 4 a b 0,5 g / cm3 0,7 g / cm3 m a x 4 0 0 m a o u t 1 2 3 4 + + + 3 5 1 2 4 f ig . 9 : e lectronics and connection compartment , single chamber housing 1 c ontrol lamp 2 dil switch for mode adjustment 3 dil switch for switching point adaptation 4 g round...

  • Page 19

    + - 1 2 3 4 + - f ig . 11 : pnp action 5 . 4 w iring plan - version ip 66 / ip 68 , 1 bar 1 2 3 4 5 f ig . 12 : w ire assignment connection cable . T he numbers of the wires correspond to the terminals of the instrument . 1 brown ( + ) voltage supply 2 w hite 3 y ellow 4 blue (-) voltage supply 5 s ...

  • Page 20: Et Up

    6 s et up 6 . 1 i n general t he numbers in brackets refer to the following illustrations . T he switching condition of the electronics can be checked on the plastic housing with closed housing cover ( control lamp ). I n the basic setting , products with a density > 0 . 7 g / cm ³ ( 0 . 025 lbs / i...

  • Page 21

    C ontrol lamp ( led ) for indication of the switching status . L green = output conducts l red = output blocks l red ( fl ashing ) = failure w ith the mode adjustment ( a / b ) you can change the switching condition of the relay . Y ou can set the required mode according to the " f unction chart " ( ...

  • Page 22

    L evel s witching status c ontrol lamp m ode b d ry run protection transistor blocks r ed f ailure of the sup - ply voltage ( mode a / b ) any transistor blocks f ailure any transistor blocks fl ashes red 22 vegaswing 61 - - transistor ( npn / pnp ) s et up 29225 - en - 070614.

  • Page 23: fi

    7 m aintenance and fault recti fi cation 7 . 1 m aintenance w hen used as directed in normal operation , vegaswing 61 is completely maintenance free . 7 . 2 f ault recti fi cation vegaswing 61 o ff ers maximum reliability . N evertheless faults can occur during operation . T hese may be caused by the f...

  • Page 24

    à c heck if there is buildup on the vibrating element , and if so , remove it . L u nfavourable installation location à m ount the instrument at a location in the vessel where no dead zones or air bubbles can form . L w rong mode selected à s et the correct mode on the mode switch ( max .: over fi ll...

  • Page 25: Ismounting

    8 d ismounting 8 . 1 d ismounting steps w arning : b efore dismounting , be aware of dangerous process con - ditions such as e . G . Pressure in the vessel , high temperatures , corrosive or toxic products etc . T ake note of chapters " m ounting " and " c onnecting to power supply " and carry out t...

  • Page 26: Upplement

    9 s upplement 9 . 1 t echnical data g eneral data m aterial 316 l corresponds to 1 . 4404 or 1 . 4435 m aterials , wetted parts - p rocess fi tting - thread 316 l , h astelloy c 4 ( 2 . 4602 ) - p rocess fi tting - fl ange 316 l , 316 l with h astelloy c 4 plated , 316 l with ectfe coated , 316 l with ...

  • Page 27

    S urface quality - s tandard r a approx . 3 µ m ( 1 . 18 - 4 in ) - hygienic version ( 3 a ) r a 0 . 8 µ m ( 3 . 15 - 5 in ) - hygienic version ( 3 a ) r a 0 . 3 µ m ( 1 . 18 - 5 in ) p rocess fi ttings - t hread g ¾ a , ¾ npt , g 1 a , 1 npt - f langes din from dn 25 , ansi from 1 " - hygienic fi tti...

  • Page 28

    - s uperimposed pressure 0 k p a - s ensor installation vertically from top - d ensity selection switch > 0 . 7 g / cm ³ m easuring accuracy d eviation ± 1 mm ( ± 0 . 04 in ) i n fl uence of the process temperature on the switching point 1 3 4 2 10 ( 25 / 64 ") 8 ( 5 / 16 ") 6 ( 15 / 64 ") 4 ( 5 / 32...

  • Page 29

    1 2 4 3 5 6 1,2 (0,043) 1 (0,036) 0,8 (0,029) 0,6 (0,022) 1,4 (0,051) 1,6 (0,058) 1,8 (0,065) 2 (0,072) 2,2 (0,079) 2,4 (0,087) 10 ( 25 / 64 ") 8 ( 5 / 16 ") 6 ( 15 / 64 ") 4 ( 5 / 32 ") 2 ( 5 / 64 ") -2 ( -5 / 64 ") -4 ( -5 / 32 ") -6 ( -15 / 64 ") -8 ( -5 / 16 ") -10 ( -25 / 64 ") 0 f ig . 23 : i ...

  • Page 30

    1 2 3 4 12 (174,1) 38 (551,1) 25 (362,6) 51 (739,7) 64 (928,2) 10 ( 25 / 64 ") 8 ( 5 / 16 ") 6 ( 15 / 64 ") 4 ( 5 / 32 ") 2 ( 5 / 64 ") -2 ( -5 / 64 ") -4 ( -5 / 32 ") -6 ( -15 / 64 ") -8 ( -5 / 16 ") -10 ( -25 / 64 ") 0 f ig . 24 : i n fl uence of the process pressure to the switching point 1 s hift...

  • Page 31

    P rocess temperature ( thread or fl ange temperature ) with temperature adapter ( option ) - vegaswing 61 of 316 l / h astelloy c 4 - 50 … + 250 ° c (- 58 … + 482 ° f ) - vegaswing 61 with ectfe coat - ing - 50 … + 150 ° c (- 58 … + 302 ° f ) - vegaswing 61 with pfa coating - 50 … + 150 ° c (- 58 … +...

  • Page 32

    1 2 -50 °c (-58 °f) 0 °c (32 °f) 50 °c (122 °f) 100 °c (212 °f) 150 °c (302 °f) 200 °c (392 °f) 250 °c (482 °f) 20 (290) -1 (-14,5) 40 (580) 64 (928) f ig . 27 : p rocess temperature - p rocess pressure with switch position 0 . 5 g / cm ³ ( mode switch ) 1 p rocess pressure in bar ( psi ) 2 p rocess...

  • Page 33

    E lectromechanical data - version ip 66 / ip 68 , 1 bar c able entry - s ingle chamber housing l 1 x ip 68 cable entry m 20 x 1 . 5 ; 1 x blind stopper m 20 x 1 . 5 or : l 1 x closing cap ½ npt , 1 x blind plug ½ npt c onnection cable - c on fi guration four wires , one suspension cable , one breathe...

  • Page 34

    E lectrical protective measures p rotection - p lastic housing ip 66 / ip 67 - a lu and stainless steel standard ip 66 / ip 68 ( 0 . 2 bar ) 2 ) - a lu and stainless housing ( optionally available ) ip 66 / ip 68 ( 1 bar ) o vervoltage category iii p rotection class ii a pprovals 3 ) o ver fi ll prot...

  • Page 35

    9 . 2 d imensions h ousing in protection ip 66 / ip 67 and ip 66 / ip 68 ; 0 . 2 bar ø77mm (3 1 / 32 ") 112mm (4 13 / 32 ") 69mm (2 23 / 32 ") ø77mm (3 1 / 32 ") 69mm (2 23 / 32 ") 117mm (4 39 / 64 ") 116mm (4 9 / 16 ") ø84mm (3 5 / 16 ") 116mm (4 9 / 16 ") m20x1,5 m20x1,5/ ½ npt m20x1,5/ ½ npt m20x...

  • Page 36

    Vegaswing 61 g 3 / 4 a, 3 / 4 "npt g1a, 1"npt 18,5 mm ( 47 / 64 ") 32 (g 3 / 4 a, 3 / 4 "npt) 41 (g1a, 1"npt) 57 mm (2 1 / 4 ") 50 mm (1 31 / 32 ") ø 33,7 mm (1 21 / 64 ") 36 mm (1 27 / 64 ") 19 mm ( 3 / 4 ") 34 mm (1 11 / 32 ") 53 mm (2 3 / 32 ") 53 mm (2 3 / 32 ") 66 mm (2 23 / 32 ") 53 mm (2 3 / ...

  • Page 37

    9 . 3 i ndustrial property rights vega product lines are global protected by industrial property rights. Further information see http://www.Vega.Com . Only in u.S.A.: further information see patent label at the sensor housing. Vega produktfamilien sind weltweit gesch ü tzt durch gewerbliche schutzre...

  • Page 38

    S upplement 38 vegaswing 61 - - transistor ( npn / pnp ) 29225 - en - 070614.

  • Page 39

    S upplement vegaswing 61 - - transistor ( npn / pnp ) 39 29225 - en - 070614.

  • Page 40

    Vega g rieshaber kg a m h ohenstein 113 77761 s chiltach g ermany p hone + 49 7836 50 - 0 f ax + 49 7836 50 - 201 e - mail : info @ de . Vega . Com www . Vega . Com iso 9001 a ll statements concerning scope of delivery , application , practical use and operating conditions of the sensors and process...