1. DL manuals
  2. Vega
  3. Switch
  4. VEGASWING 61
  5. Operating Instructions Manual

Vega VEGASWING 61 Operating Instructions Manual

Summary of VEGASWING 61

  • Page 1

    Operating instructions vegaswing 63 - relay (dpdt) document id: 29229 vibration.

  • Page 2: Contents

    Contents 1 about this document 1.1 function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3 symbolism used. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 for your safety 2.1 authorised...

  • Page 3

    9.2 dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 supplementary documentation information: supplementary documents appropriate to the ordered version come with the delivery. You can find them listed in chapter "product description". Instructions manuals for accessories a...

  • Page 4: About This Document

    1 about this document 1 .1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instructions for maintenance and fault rectification. Please read this information before putting the instrument into operation and keep...

  • Page 5: For Your Safety

    2 for your safety 2 .1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device the required personal protective equipment must always be worn. 2 ....

  • Page 6

    2 .5 safety label on the instrument the safety approval markings and safety tips on the device must be observed. 2 .6 ce conformity this device fulfills the legal requirements of the applicable ec guidelines. By attaching the ce mark, vega provides a confirmation of successful testing. You can find the...

  • Page 7: Product Description

    3 product description 3 .1 structure the scope of delivery encompasses: l point level sensor vegaswing 63 l documentation - this operating instructions manual - safety manual "functional safety (sil) according to iec 61508 or iec 61511" (optional) - supplementary instructions manual "plug connector ...

  • Page 8

    L technical data l article numbers, documentation l sil identification (with sil rating ex works) with the serial number, you can access the delivery data of the instrument via www.Vega.Com, "vega tools" and "serial number search". In addition to the type label outside, you can also find the serial nu...

  • Page 9

    3 .3 operation the switching condition of vegaswing 63 with plastic housing can be checked when the housing is closed (signal lamp). With the basic setting, products with a density > 0.7 g/cm³ (0.025 lbs/in³) can be detected. The instrument can be adapted if products with lower density are to be mea...

  • Page 10: Mounting

    4 mounting 4 .1 general instructions make sure that all parts of the instrument exposed to the process, in particular the sensor element, process seal and process fitting, are suitable for the existing process conditions. These include above all the process pressure, process temperature as well as th...

  • Page 11

    2 3 1 4 fig. 2: vertical mounting 1 switching point approx. 13 mm (0.51 in) 2 switching point with lower density 3 switching point with higher density 4 switching point approx. 27 mm (1.06 in) 1 fig. 3: horizontal mounting 1 switching point vegaswing 63 • - relay (dpdt) 11 4 mounting 29229 - en -100...

  • Page 12

    1 2 fig. 4: horizontal installation (recommended installation position, especially for adhesive products) 1 switching point 2 marking with screwed version on top, with flange versions directed to the flange holes with flange versions, the fork is directed as follows to the flange holes. Fig. 5: fork pos...

  • Page 13

    Fig. 6: measures against moisture penetration caution: do not hold vegaswing 63 on the tuning fork. Particularly with flange or tube versions, the tuning fork can be damaged just by the weight of the instrument. Transport coated instruments very carefully and avoid touching the tuning fork. Remove th...

  • Page 14

    Keep in mind that this welded socket is not suitable for coated instrument versions. Screw vegaswing 63 completely into the welded socket. The later position can be determined already before welding. Mark the appropriate position of the welded socket. Before welding, unscrew vegaswing 63 and remove ...

  • Page 15

    Fig. 8: inflowing medium to minimise flow resistance caused by the tuning fork, vegaswing 63 should be mounted in such a way that the surfaces of the blades are parallel to the product movement. Due to agitators, vibrations or similar, the level switch can be subjected to strong lateral forces. For th...

  • Page 16

    Fig. 9: lateral straining of vegaswing 63 instruments with enamel coating should be treated very carefully and shocks should be avoided. Unpack vegaswing 63 directly before installation. Insert vegaswing 63 carefully into the vessel opening and avoid touching any sharp vessel parts. Enamel coating 1...

  • Page 17

    5 connecting to power supply 5 .1 preparing the connection always keep in mind the following safety instructions: l connect only in the complete absence of line voltage in hazardous areas you should take note of the appropriate regulations, conformity and type approval certificates of the sensors and...

  • Page 18

    3 remove approx. 10 cm (4 in) of the cable mantle, strip approx. 1 cm (0.4 in) of insulation from the ends of the individual wires 4 insert the cable into the sensor through the cable entry 5 open the terminals with a screwdriver 6 insert the wire ends into the open terminals according to the wiring...

  • Page 19

    3 5 1 2 4 r 2 0 - 2 5 3 v a c 2 0 - 7 2 v d c a b l n 1 2 3 4 5 6 7 8 0,5 g / cm3 0,7 g / cm3 3 4 5 6 7 8 + fig. 11: electronics and connection compartment, single chamber housing 1 control lamp 2 dil switch for mode adjustment 3 dil switch for switching point adaptation 4 ground terminal 5 connecti...

  • Page 20: Set Up

    6 set up 6 .1 general the figures in brackets refer to the following illustrations. With plastic housings, the switching condition of the electronics can be checked when the housing cover is closed (control lamp). With the basic setting, products with a density > 0.7 g/cm³ (0.025 lbs/in³) can be dete...

  • Page 21

    Control lamp for indication of the switching status l green = relay energized l red = relay deenergized l red (flashing) = failure with the mode adjustment (a/b) you can change the switching condition of the relay. You can set the required mode according to the "f unction chart" (a - max. Detection o...

  • Page 22

    Level switching status control lamp mode b dry run protection 5 3 4 (8) (6) (7) relay deenergized red failure of the supply voltage (mode a/b) any 5 3 4 (8) (6) (7) relay deenergized off failure any 5 3 4 (8) (6) (7) relay deenergized flashes red 22 vegaswing 63 • - relay (dpdt) 6 set up 29229 -en -10...

  • Page 23

    7 maintenance and fault rectification 7 .1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 7 .2 rectify faults the operator of the system is responsible for taking suitable measures to remove interferences. Vegaswing 63 offers maximum reliability...

  • Page 24

    Error cause removal press the mode switch. If the instrument then does not change the mode, the electronics module is defective. Exchange the electronics module. Unfavourable installa- tion location mount the instrument at a location in the vessel where no dead zones or air bubbles can form. Buildup...

  • Page 25

    Note: keep in mind that enamelled instrument versions need special electronics modules. These electronics modules are called sw60e or sw 60e1. 7 .4 instrument repair if a repair is necessary, please proceed as follows: you can download a return form (23 kb) from our internet homepage www.Vega.Com un...

  • Page 26: Dismounting

    8 dismounting 8 .1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel, high temperatures, corrosive or toxic products etc. Take note of chapters "mounting" and "connecting to power supply" and carry out the listed steps in reve...

  • Page 27: Supplement

    9 supplement 9 .1 technical data general data material 316l corresponds to 1.4404 or 1.4435 materials, wetted parts - process fitting - thread 316l, hastelloy c22 (2.4602) - process fitting - flange 316l, 316l with hastelloy c22 coating, steel enamelled, 316l with ectfe coating, 316l with pfa coating -...

  • Page 28

    - ectfe approx. 0.5 mm (0.02 in) - pfa approx. 0.5 mm (0.02 in) surface quality - standard r a approx. 3 µm (1.18 -4 in) - hygienic version (3a) r a 0.8 µm (3.15 -5 in) - hygienic version (3a) r a 0.3 µm (1.18 -5 in) process fittings - pipe thread, cylindrical (din 3852-a) g¾ a, g1 a - american pipe ...

  • Page 29

    - b min. Detection or dry run protection accuracy (similar to din en 60770-1) reference conditions and actuating variables according to din en 61298-1 - ambient temperature + 18 … +30 °c (+64 … +86 °f) - relative humidity 45 … 75 % - air pressure 860 … 1060 mbar/86 … 106 kpa (12.5 … 15.4 psig) - pro...

  • Page 30

    Influence of the product density on the switching point 1 2 4 3 5 6 1,2 (0,043) 1 (0,036) 0,8 (0,029) 0,6 (0,022) 1,4 (0,051) 1,6 (0,058) 1,8 (0,065) 2 (0,072) 2,2 (0,079) 2,4 (0,087) 10 ( 25 / 64 ") 8 ( 5 / 16 ") 6 ( 15 / 64 ") 4 ( 5 / 32 ") 2 ( 5 / 64 ") -2 ( -5 / 64 ") -4 ( -5 / 32 ") -6 ( -15 / 6...

  • Page 31

    Repeatability 0.1 mm (0.004 in) hysteresis approx. 2 mm (0.08 in) with vertical installation switching delay approx. 500 ms (on/off) frequency approx. 1200 hz ambient conditions ambient temperature on the housing -40 … +70 °c (-40 … +158 °f) storage and transport temperature -40 … +80 °c (-40 … +176 ...

  • Page 32

    200 °c (392 °f) 250 °c (482 °f) -50 °c (-58 °f) -40 °c (-40 °f) 0 °c (32 °f) 40 °c (104 °f) 70 °c (158 °f) 50 °c (122 °f) 100 °c (212 °f) 150 °c (302 °f) 1 2 3 fig. 30: ambient temperature - process temperature 1 process temperature in °c (°f) 2 ambient temperature in °c (°f) 3 temperature range wit...

  • Page 33

    Fig. 32: process temperature - process pressure with switch position 0.5 g/cm³ (mode switch) 1 process pressure in bar (psig) 2 process temperature in °c (°f) viscosity - dynamic 0.1 … 10,000 mpa s (requirement: with density 1) density 0.7 … 2.5 g/cm³ (0.025 … 0.09 lbs/in³); 0.5 … 2.5 g/ cm³ (0.018 ...

  • Page 34

    For these instruments, the corresponding approval documents have to be taken into account. These are part of the delivery or can be downloaded under www.Vega.Com via "vega tools" and " serial number search" as well as via "downloads" and "approvals". 34 vegaswing 63 • - relay (dpdt) 9 supplement 292...

  • Page 35

    9 .2 dimensions vegaswing 63 - housing ~ 69 mm (2 23 / 32 ") ø 77 mm (3 1 / 32 ") 112 mm (4 13 / 32 ") m20x1,5/ ½ npt ~ 69 mm (2 23 / 32 ") ø 77 mm (3 1 / 32 ") 117 mm (4 39 / 64 ") m20x1,5/ ½ npt ~ 116 mm (4 9 / 16 ") ø 84 mm (3 5 / 16 ") 116 mm (4 9 / 16 ") m20x1,5 m20x1,5/ ½ npt ~ 59 mm (2 21 / 6...

  • Page 36

    Vegaswing 63 g 3 / 4 a, 3 / 4 "npt g1a, 1"npt l l l l l 32 (g 3 / 4 a, 3 / 4 "npt) 41 (g1a, 1"npt) 4 5 1 2 3 18,5 mm (0.73") 57 mm (2.24") 50 mm (1.97") ø 33,7 mm (1.33") 36 mm (1.42") 19 mm (0.75") 50 mm (1.97") l 6 fig. 34: vegaswing 63 1 thread 2 tri-clamp 3 cone dn 25 4 bolting dn 40 5 flange 6 ...

  • Page 37

    Vegaswing 63 - options 34 mm (1.34") 178 mm (7.01") 1 2 fig. 35: options 1 gas-tight leadthrough 2 temperature adapter vegaswing 63 • - relay (dpdt) 37 9 supplement 29229 - en -100805.

  • Page 38

    9 .3 industrial property rights vega product lines are global protected by industrial property rights. Further information see http://www.Vega.Com . Only in u.S.A.: further information see patent label at the sensor housing. Vega produktfamilien sind weltweit geschützt durch gewerbliche schutzrechte...

  • Page 39

    Vegaswing 63 • - relay (dpdt) 39 9 supplement 29229 - en -100805.

  • Page 40

    Vega grieshaber kg am hohenstein 113 77761 schiltach germany phone +49 7836 50-0 fax +49 7836 50-201 e-mail: info@de.Vega.Com www.Vega.Com printing date: iso 9001 all statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems co...