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  5. Operating Instructions Manual

Vega VEGASWING 61 Operating Instructions Manual

Summary of VEGASWING 61

  • Page 1

    O perating i nstructions vegaswing 61 - two - wire d ocument id : 29227 v ibration.

  • Page 2: Ontents

    C ontents 1 a bout this document 1 . 1 f unction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 . 2 t arget group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 . 3 s ymbolism used . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 f or your safety ...

  • Page 3

    9 s upplement 9 . 1 t echnical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 9 . 2 d imensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 s upplementary documentation i nformation : s upplementary documents appropriate to the ordered version come with the de...

  • Page 4: Bout This Document

    1 a bout this document 1 . 1 f unction t his operating instructions manual provides all the information you need for mounting , connection and setup as well as important instructions for maintenance and fault recti fi cation . P lease read this information before putting the instrument into operation...

  • Page 5: Or Your Safety

    2 f or your safety 2 . 1 a uthorised personnel a ll operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator . D uring work on and with the device the required personal protective equipment must always be wor...

  • Page 6

    2 . 5 s afety label on the instrument t he safety approval markings and safety tips on the device must be observed . 2 . 6 ce conformity t his device ful fi lls the legal requirements of the applicable ec guidelines . B y attaching the ce mark , vega provides a con fi rmation of successful testing . Y...

  • Page 7: Roduct Description

    3 p roduct description 3 . 1 s tructure t he scope of delivery encompasses : l vegaswing 61 point level switch l d ocumentation - this operating instructions manual - s afety m anual " f unctional safety ( sil ) " ( optional ) - s upplementary instructions manual " p lug connector for level sensors ...

  • Page 8

    W ith the serial number , you can access the delivery data of the instrument via www . Vega . Com , " vega t ools " and " serial number search " . I n addition to the type label outside , you can also fi nd the serial number on the inside of the instrument . 3 . 2 p rinciple of operation vegaswing 61...

  • Page 9

    3 . 3 o peration t he switching condition of vegaswing 61 with plastic housing can be checked when the housing is closed ( signal lamp ). W ith the basic setting , products with a density > 0 . 7 g / cm ³ ( 0 . 025 lbs / in ³ ) can be detected . T he instrument can be adapted if products with lower ...

  • Page 10: Ounting

    4 m ounting 4 . 1 g eneral instructions m ake sure that all parts of the instrument exposed to the process , in particular the sensor element , process seal and process fi tting , are suitable for the existing process conditions . T hese include above all the process pressure , process temperature as...

  • Page 11

    2 3 1 4 f ig . 2 : i nstallation vertical 1 s witching point approx . 13 mm ( 0 . 51 in ) 2 s witching point with lower density 3 s witching point with higher density 4 s witching point approx . 27 mm ( 1 . 06 in ) 1 f ig . 3 : h orizontal installation 1 s witching point vegaswing 61 • - two - wire ...

  • Page 12

    1 2 f ig . 4 : h orizontal installation ( recommended mounting position , particularly for adhesive products ) 1 s witching point 2 m arking with screwed version on top , with fl ange versions directed to the fl ange holes w ith fl ange versions , the fork is directed as follows to the fl ange holes . F...

  • Page 13

    F ig . 6 : m easures against moisture penetration c aution : d o not hold vegaswing 61 on the tuning fork . P articularly with fl ange or tube versions , the tuning fork can be damaged just by the weight of the instrument . T ransport coated instruments very carefully and avoid touching the tuning fo...

  • Page 14

    S crew vegaswing 61 completely into the welded socket . T he later position can be determined already before welding . M ark the appropriate position of the welded socket . B efore welding , unscrew vegaswing 61 and remove the rubber ring from the welded socket . T he welded socket has a marking ( n...

  • Page 15

    T he gas - tight leadthrough avoids due to a second sealing the uncontrolled penetration of the medium . T he lifetime of the gastight leadthrough depends ont he chemical resistance of the materials . S ee " t echnical data " . C aution : i f it is determined ( e . G . By an error message of vegaswi...

  • Page 16: Onnecting To Power Supply

    5 c onnecting to power supply 5 . 1 p reparing the connection a lways keep in mind the following safety instructions : l c onnect only in the complete absence of line voltage i n hazardous areas you must take note of the respective regulations , conformity and type approval certi fi cates of the sens...

  • Page 17

    5 o pen the terminals with a screwdriver 6 i nsert the wire ends into the open terminals according to the wiring plan 7 t ighten the terminals with a screwdriver 8 c heck the hold of the wires in the terminals by lightly pulling on them 9 t ighten the compression nut of the cable entry . T he seal r...

  • Page 18

    Z + 0,5 g / cm3 0,7 g / cm3 1 1 - 3 6 v d c 4 5 1 2 3 1 2 f ig . 9 : e lectronics and connection compartment 1 c ontrol lamp 2 dil switch for sensitivity adjustment 3 g round terminal 4 c onnection terminals 5 p rocessing system or plc w e recommend connecting vegaswing 61 in such a way that the swi...

  • Page 19

    4 3 2 1 1 2 + - f ig . 10 : w iring plan , single chamber housing 5 . 4 w iring plan - version ip 66 / ip 68 , 1 bar 1 2 f ig . 11 : w ire assignment connection cable 1 brown ( + ) and blue (-) to power supply or to the processing system 2 s hielding w ire assignment con - nection cable vegaswing 61...

  • Page 20: Et Up

    6 s et up 6 . 1 g eneral information t he fi gures in brackets refer to the following illustrations . W ith plastic housings , the switching condition of the electronics can be checked when the housing cover is closed ( control lamp ). W ith the basic setting , products with a density > 0 . 7 g / cm ...

  • Page 21

    6 . 2 a djustment elements 1 2 1 2 f ig . 12 : o scillator swe 60 z - two - wire output 1 s ignal lamp ( led ) 2 dil switch for sensitivity adjustment c ontrol lamp ( led ) for indication of the switching condition l green = tuning fork uncovered l red = tuning fork covered l o ff = failure w ith thi...

  • Page 22

    S ensor s ignal conditioning instrument m ode on the signal conditio - ning in - strument l evel s ignal current - s ensor s ignal lamp - sensor a nalogue - input control 1 ) s ignal lamp - signal conditio - ning in - strument m ode a o ver fl ow protection approx . 8 m a g reen > 3 . 8 m a 11 . 5 m ...

  • Page 23

    T he implementation of the recurring test according to whg is stipulated in the general type approval , item 8 . T ake note of these higher - ranking approvals if vegaswing 61 e x is used as part of an over fi ll protection system according to whg . T he following instrument combinations meet the req...

  • Page 24

    Y ou can carry out the function test with the outputted current values also directly via a safety plc or a process control system . 4 p ushing the test key on the signal conditioning instrument a test key is lowered in the front plate of the signal conditioning instrument . P ush the test key for > ...

  • Page 25

    1 2 3 16 i/ma 8 1,8 0,6 1,5 1,5 t/s f ig . 27 : f low chart of the function test 1 f ull signal 2 e mpty signal 3 f ault message c heck if all three switching conditions occur in the correct sequence and the stated time period . I f this is not the case , there is a fault in the measuring system ( s...

  • Page 26

    S ensor current - s ensor l evel relay a - over fi ll protection s ignal lamp a - o ver fi ll protection l evel relay b - dry run protection s ignal lamp b - d ry run protection f ail safe relay c ontrol lamp 3 . F ull signal ( approx . 1 . 5 s ) approx . 16 m a currentless energized energized 4 . R e...

  • Page 27: fi

    7 m aintenance and fault recti fi cation 7 . 1 m aintenance i f the instrument is used properly , no special maintenance is required in normal operation . 7 . 2 r emove interferences t he operator of the system is responsible for taking suitable measures to rectify faults . Vegaswing 61 o ff ers maxim...

  • Page 28

    E rror c ause r ecti fi cation u nfavourable in - stallation location m ount the instrument at a location in the vessel where no dead zones or air bubbles can form . B uildup on the vibrating element c heck the vibrating element and the sensor if there is buildup and remove it . W rong mode se - lect...

  • Page 29

    Y ou can download a return form ( 23 kb ) from our homepage at www . Vega . Com under : " d ownloads - f orms and certi fi cates - r epair form " . B y doing this you help us carry out the repair quickly and without having to call back for needed information . L p rint and fi ll out one form per instr...

  • Page 30: Ismounting

    8 d ismounting 8 . 1 d ismounting steps w arning : b efore dismounting , be aware of dangerous process conditions such as e . G . Pressure in the vessel , high temperatures , corrosive or toxic products etc . T ake note of chapters " m ounting " and " c onnecting to power supply " and carry out the ...

  • Page 31: Upplement

    9 s upplement 9 . 1 t echnical data g eneral data m aterial 316 l corresponds to 1 . 4404 or 1 . 4435 m aterials , wetted parts - p rocess fi tting - thread 316 l , h astelloy c 22 ( 2 . 4602 ) - p rocess fi tting - fl ange 316 l , 316 l with h astelloy c 22 coating , steel enamelled , 316 l with ectfe...

  • Page 32

    - e namel 0 . 8 mm ( 0 . 031 in ) - ectfe 0 . 5 mm ( 0 . 02 in ) - pfa 0 . 5 mm ( 0 . 02 in ) s urface quality - s tandard r a 3 µ m ( 1 . 18 - 4 in ) - h ygienic version ( 3 a ) r a 0 . 8 µ m ( 3 . 15 - 5 in ) - h ygienic version ( 3 a ) r a 0 . 3 µ m ( 1 . 18 - 5 in ) p rocess fi ttings - p ipe thr...

  • Page 33

    - s uperimposed pressure 0 k p a - s ensor installation v ertically from top - d ensity selection switch > 0 . 7 g / cm ³ m easuring accuracy d eviation ± 1 mm ( 0 . 04 in ) i n fl uence of the process temperature on the switching point 1 3 4 2 10 ( 25 / 64 ") 8 ( 5 / 16 ") 6 ( 15 / 64 ") 4 ( 5 / 32 ...

  • Page 34

    I n fl uence of the product density on the switching point 1 2 4 3 5 6 1,2 (0,043) 1 (0,036) 0,8 (0,029) 0,6 (0,022) 1,4 (0,051) 1,6 (0,058) 1,8 (0,065) 2 (0,072) 2,2 (0,079) 2,4 (0,087) 10 ( 25 / 64 ") 8 ( 5 / 16 ") 6 ( 15 / 64 ") 4 ( 5 / 32 ") 2 ( 5 / 64 ") -2 ( -5 / 64 ") -4 ( -5 / 32 ") -6 ( -15 ...

  • Page 35

    R epeatability 0 . 1 mm ( 0 . 004 in ) h ysteresis approx . 2 mm ( 0 . 08 in ) with vertical installation s witching delay approx . 500 ms ( on / o ff ) f requency approx . 1200 h z a mbient conditions a mbient temperature on the housing - 40 … + 70 ° c (- 40 … + 158 ° f ) s torage and transport temp...

  • Page 36

    1 2 -50 °c (-58 °f) 0 °c (32 °f) 50 °c (122 °f) 100 °c (212 °f) 150 °c (302 °f) 200 °c (392 °f) 250 °c (482 °f) 20 (290) -1 (-14,5) 40 (580) 64 (928) f ig . 42 : p rocess temperature - p rocess pressure with switch position 0 . 7 g / cm ³ ( sensitivity switch ) 1 p rocess pressure in bar ( psig ) 2 ...

  • Page 37

    L 1 x closing cap ½ npt , 1 x blind plug ½ npt or : l 1 x plug ( depending on the version ), 1 x blind stopper m 20 x 1 . 5 s crew terminals for wire cross - section up to 1 . 5 mm ² ( awg 16 ) e lectromechanical data - version ip 66 / ip 68 ( 1 bar ) c able entry - s ingle chamber housing l 1 x ip ...

  • Page 38

    P rotection class ii a pprovals i nstruments with approvals can have di ff erent technical data depending on the version . T hat ' s why the associated approval documents have to be noted with these instruments . T hey are part of the delivery or can be downloaded under www . Vega . Com via " vega t ...

  • Page 39

    9 . 2 d imensions h ousing in protection ip 66 / ip 67 and ip 66 / ip 68 ; 0 . 2 bar 3 2 1 4 ~ 69 mm (2.72") ø 79 mm (3.11") 1 1 7 mm (4 .6 1 ") m20x1,5/ ½ npt ~ 59 mm (2.32") ø 80 mm (3.15") 1 1 2 mm (4 .4 1 ") m20x1,5/ ½ npt ~ 69 mm (2.72") ø 79 mm (3.03") 1 1 2 mm (4 .4 1 ") m20x1,5/ ½ npt ~ 116 ...

  • Page 40

    Vegaswing 61 g¾a, ¾"npt g1a, 1"npt 1 8 ,5 mm (0 .7 3 ") 32 (g¾a, ¾"npt) 41 (g1a, 1"npt) 5 7 mm (2 .2 4 ") 5 0 mm (1 .9 7 ") ø 33,7 mm (1.33") 3 6 mm (1 .4 2 ") 1 9 mm (0 .7 5 ") 4 9 mm (1 .9 3 ") 5 0 mm (1 .9 7 ") 5 3 mm (2 .0 9 ") 5 3 mm (2 .0 9 ") 5 3 mm (2 .0 9 ") 5 5 mm (2 .1 7 ") g¾=6 6 m m (2 ...

  • Page 41

    Vegaswing 61 , options 3 4 mm (1 .3 4 ") 1 7 8 mm (7 .0 1 ") 1 2 f ig . 47 : o ptions 1 g as - tight leadthrough 2 t emperature adapter vegaswing 61 • - two - wire 41 9 s upplement 29227 - en - 120418.

  • Page 42

    9 . 3 i ndustrial property rights vega product lines are global protected by industrial property rights. Further information see http://www.Vega.Com . Only in u.S.A.: further information see patent label at the sensor housing. Vega produktfamilien sind weltweit gesch ü tzt durch gewerbliche schutzre...

  • Page 43

    Vegaswing 61 • - two - wire 43 9 s upplement 29227 - en - 120418.

  • Page 44

    Vega g rieshaber kg a m h ohenstein 113 77761 s chiltach g ermany p hone + 49 7836 50 - 0 f ax + 49 7836 50 - 201 e - mail : info . De @ vega . Com www . Vega . Com p rinting date : iso 9001 a ll statements concerning scope of delivery , application , practical use and operating conditions of the se...