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  5. Service Manual

Xerox DocuColor 1632 Service Manual

Summary of DocuColor 1632

  • Page 1

    701pxxxxx june 17, 2002 docucolor 1632/2240 service manual prelaunch cse training/review t he d ocument c ompany xerox caution certain components in the docucolor 1632/2240 are susceptible to damage from electrostatic discharge. Observe all esd procedures to avoid component damage..

  • Page 2

    Warning this equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions documentation, may cause inter- ference to radio communications. It has been tested and found to comply with the limits for a class a computing device purs...

  • Page 3

    6/02 1 dc1632/2240 introduction prelaunch training/review introduction about this manual ........................................................................................................... Iii organization..........................................................................................

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    6/02 2 dc1632/2240 prelaunch training/review introduction.

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    6/02 iii dc1632/2240 introduction prelaunch training/review about this manual this service manual is part of the multinational documentation system for docucolor 1632/ 2240 copier/printers. The service documentation is used in order to diagnose machine mal- functions, adjust components and has infor...

  • Page 6

    6/02 iv dc1632/2240 prelaunch training/review introduction warnings, cautions, and notes warnings, cautions, and notes will be found throughout the service documentation. The words warning or caution may be listed on an illustration when the specific component associated with the potential hazard is...

  • Page 7

    6/02 v dc1632/2240 introduction prelaunch training/review electrostatic discharge (esd) field service kit the purpose of the esd protection program is to preserve the inherent reliability and quality of electronic components that are handled by the field service personnel. This program is being impl...

  • Page 8

    6/02 vi dc1632/2240 prelaunch training/review introduction signal nomenclature refer to figure 7 for an example of signal nomenclature used in circuit diagrams and bsds. Figure 7 signal nomenclature voltage measurement and specifications measurements of dc voltage must be made with reference to the ...

  • Page 9

    6/02 vii dc1632/2240 introduction prelaunch training/review translated warnings.

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    6/02 viii dc1632/2240 prelaunch training/review introduction introduction symbology and nomenclature warning a warning is used whenever an operating or maintenance procedure, a practice, condi- tion, or statement, if not strictly observed, could result in personal injury. Danger: une note danger est...

  • Page 11

    6/02 ix dc1632/2240 introduction prelaunch training/review danger: afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des activitÈs de maintenance ou de rÈglage avec l'Èquipement sur marche ou avec le cordon d'alimentation branchÈ. Rep 1.6 t5 t7 hvps chassis warning to avoid pers...

  • Page 12

    6/02 x dc1632/2240 prelaunch training/review introduction warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des ...

  • Page 13

    6/02 xi dc1632/2240 introduction prelaunch training/review d'alimentation branchÈ. Rep 5.12 size sensors 1/2 (rear/front) warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'Èvit...

  • Page 14

    6/02 xii dc1632/2240 prelaunch training/review introduction rep 6.11 carriage cables warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'Èviter des blessures ou des chocs Èlectri...

  • Page 15

    6/02 xiii dc1632/2240 introduction prelaunch training/review danger: afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des activitÈs de maintenance ou de rÈglage avec l'Èquipement sur marche ou avec le cordon d'alimentation branchÈ. Rep 7.9 tray 2 warning to avoid personal injur...

  • Page 16

    6/02 xiv dc1632/2240 prelaunch training/review introduction warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer de...

  • Page 17

    6/02 xv dc1632/2240 introduction prelaunch training/review warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des...

  • Page 18

    6/02 xvi dc1632/2240 prelaunch training/review introduction rep 10.1 fuser warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'Èviter des blessures ou des chocs Èlectriques, ne p...

  • Page 19

    6/02 xvii dc1632/2240 introduction prelaunch training/review warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer d...

  • Page 20

    6/02 xviii dc1632/2240 prelaunch training/review introduction rep 14.3 right cover warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'Èviter des blessures ou des chocs Èlectriqu...

  • Page 21

    6/02 xix dc1632/2240 introduction prelaunch training/review danger: afin d'Èviter des blessures ou des chocs Èlectriques, ne pas effectuer des activitÈs de maintenance ou de rÈglage avec l'Èquipement sur marche ou avec le cordon d'alimentation branchÈ. Adj 5.4 document transport height warning to av...

  • Page 22

    6/02 xx dc1632/2240 prelaunch training/review introduction.

  • Page 23

    6/02 1-1 dc1632/2240 service call procedures prelaunch training/review 1 service call procedures service call procedures.................................................................................................. 1-3 initial actions ................................................................

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    6/02 1-2 dc1632/2240 prelaunch training/review service call procedures.

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    6/02 1-3 dc1632/2240 service call procedures service call procedures prelaunch training/review service call procedures service strategy the service strategy for the docucolor 1632/2240 copier/printer is to perform any high fre- quency service item (hfsi) actions before attempting to repair any probl...

  • Page 26

    6/02 1-4 dc1632/2240 initial actions prelaunch training/review service call procedures initial actions purpose the purpose of the initial action section of the service call procedures is to determine the rea- son for the service call and to identify and organize the actions which must be performed. ...

  • Page 27

    6/02 1-5 dc1632/2240 call flow service call procedures prelaunch training/review call flow this procedure should be performed at every service call. Initial actions ask the operator about the problem. If the problem appears to be related to operator error, or an attempt to perform a job outside of t...

  • Page 28

    6/02 1-6 dc1632/2240 detailed maintenance activities prelaunch training/review service call procedures detailed maintenance activities (hfsi) procedure 1. Clean the adc sensor on every call. 2. Enter diagnostics and select dc135. 3. Perform the service actions in table 1 for any high frequency servi...

  • Page 29

    6/02 1-7 dc1632/2240 cleaning procedures, final actions service call procedures prelaunch training/review cleaning procedures purpose the purpose is to provide cleaning procedures to be performed at every call. Procedure caution do not use any solvents unless directed to do so by the service manual....

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    6/02 1-8 dc1632/2240 cleaning procedures, final actions prelaunch training/review service call procedures.

  • Page 31

    6/02 2-1 dc1632/2240 status indicator raps prelaunch training/review 2 status indicator raps chain 1 1-300 rap....................................................................................................................... 2-9 1-301 rap............................................................

  • Page 32

    6/02 2-2 dc1632/2240 prelaunch training/review status indicator raps 4-420 1st btr unit.......................................................................................................... 2-60 4-421 ibt belt cleaner life end ........................................................................

  • Page 33

    6/02 2-3 dc1632/2240 status indicator raps prelaunch training/review 9-351 drive logic ............................................................................................................ 2-142 9-358 full toner sensor .............................................................................

  • Page 34

    6/02 2-4 dc1632/2240 prelaunch training/review status indicator raps 12-961 mix full stack...................................................................................................... 2-246 12-965 staple near empty................................................................................

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    6/02 2-5 dc1632/2240 status indicator raps prelaunch training/review 16-960 tray 2 size......................................................................................................... 2-299 16-961 tray 3 size......................................................................................

  • Page 36

    6/02 2-6 dc1632/2240 prelaunch training/review status indicator raps 102-396 ff..................................................................................................................... 2-350 102-397 mgr.........................................................................................

  • Page 37

    6/02 2-7 dc1632/2240 status indicator raps prelaunch training/review 116-714 a hp-gl command error was detected ........................................................... 2-401 116-715 plw form registry error.................................................................................... 2-401 ...

  • Page 38

    6/02 2-8 dc1632/2240 prelaunch training/review status indicator raps.

  • Page 39

    6/02 2-9 dc1632/2240 1-300 status indicator raps prelaunch training/review 1-300 rap left cover is open. Procedure enter dc330 [001-301] and press start. Open and close left cover. Display changes state. Y n measure the voltage between +24 lvps j502-1 and gnd(-). +24 vdc measured. Y n replace lvps (...

  • Page 40

    6/02 2-10 dc1632/2240 1-301 prelaunch training/review status indicator raps 1-301 rap left lower cover is open procedure enter dc330 [001-302] and press start. Open left lower cover. Actuate left lower cover interlock switch with screwdriver. Display changes state. Y n go to general transmissive sen...

  • Page 41

    6/02 2-11 dc1632/2240 1-302 status indicator raps prelaunch training/review 1-302 rap front cover or is open initial actions check the operation of the actuator and the switch. Procedure open the front cover. Cheat the front cover interlock switch. 001-302 is cleared. Y n +24vdc is measured between ...

  • Page 42

    6/02 2-12 dc1632/2240 1-303 prelaunch training/review status indicator raps 1-303 rap hcf left door is open. Procedure enter dc330 [001-304] and press start. Actuate tray module lh cover interlock switch with a screwdriver. Display changes state. Y n check voltage between tray module pwb j554-3(+) a...

  • Page 43

    6/02 2-13 dc1632/2240 1-306 status indicator raps prelaunch training/review 1-306 rap duplex door is open. Procedure enter dc330 [008-300] and press start. Open duplex transport. Actuate duplex cover inter- lock switch with a screwdriver. Display changes state. Y n deactuate duplex cover interlock s...

  • Page 44

    6/02 2-14 dc1632/2240 1-306 prelaunch training/review status indicator raps.

  • Page 45

    6/02 2-15 dc1632/2240 3-317 , 3-318 status indicator raps prelaunch training/review 3-317 iit software failure configuration mismatch procedure change the position of the document sensor. The problem is corrected. Y n rewrite the nvm values. Return to service call procedures. 3-318 iit software fail...

  • Page 46

    6/02 2-16 dc1632/2240 3-319 , 3-320 prelaunch training/review status indicator raps 3-319 iit video driver failure procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the ess pwb connectors. If the check is ok, replace the ess...

  • Page 47

    6/02 2-17 dc1632/2240 3-321, 3-322 status indicator raps prelaunch training/review 3-321 iit-ess communication failure 2 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the iit/ips pwb...

  • Page 48

    6/02 2-18 dc1632/2240 3-323, 3-324 prelaunch training/review status indicator raps 3-323 iit-ess communication failure 4 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the iit/ips pwb...

  • Page 49

    6/02 2-19 dc1632/2240 3-325, 3-326 status indicator raps prelaunch training/review 3-325 iit-ess communication failure 6 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the iit/ips pwb...

  • Page 50

    6/02 2-20 dc1632/2240 3-327, 3-328 prelaunch training/review status indicator raps 3-327 iit-ess communication failure 8 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the iit/ips pwb...

  • Page 51

    6/02 2-21 dc1632/2240 3-329, 3-330 status indicator raps prelaunch training/review 3-329 iit-ess communication failure 10 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the iit/ips pw...

  • Page 52

    6/02 2-22 dc1632/2240 3-331, 3-332 prelaunch training/review status indicator raps 3-331 iit-ess communication failure 12 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the iit/ips pw...

  • Page 53

    6/02 2-23 dc1632/2240 3-333, 3-334 status indicator raps prelaunch training/review 3-333 iit-ess communication failure 14 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the iit/ips pw...

  • Page 54

    6/02 2-24 dc1632/2240 3-335, 3-336 prelaunch training/review status indicator raps 3-335 iit-ess communication failure 16 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the iit/ips pw...

  • Page 55

    6/02 2-25 dc1632/2240 3-340, 3-341 status indicator raps prelaunch training/review 3-340 iot-ess communication failure 1 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the mcu pwb con...

  • Page 56

    6/02 2-26 dc1632/2240 3-342, 3-343 prelaunch training/review status indicator raps 3-342 iot-ess communication failure 3 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the mcu pwb con...

  • Page 57

    6/02 2-27 dc1632/2240 3-345, 3-346 status indicator raps prelaunch training/review 3-345 iot-ess communication failure 5 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the mcu pwb con...

  • Page 58

    6/02 2-28 dc1632/2240 3-347, 3-348 prelaunch training/review status indicator raps 3-347 iot-ess communication failure 7 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the mcu pwb con...

  • Page 59

    6/02 2-29 dc1632/2240 3-349, 3-350 status indicator raps prelaunch training/review 3-349 iot-ess communication failure 9 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the mcu pwb con...

  • Page 60

    6/02 2-30 dc1632/2240 3-351, 3-352 prelaunch training/review status indicator raps 3-351 iot-ess communication failure 11 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the mcu pwb co...

  • Page 61

    6/02 2-31 dc1632/2240 3-353, 3-354 status indicator raps prelaunch training/review 3-353 iot-ess communication failure 13 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the mcu pwb co...

  • Page 62

    6/02 2-32 dc1632/2240 3-355, 3-356 prelaunch training/review status indicator raps 3-355 iot-ess communication failure 15 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the mcu pwb co...

  • Page 63

    6/02 2-33 dc1632/2240 3-357, 3-358 status indicator raps prelaunch training/review 3-357 iot-ess communication failure 17 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the mcu pwb co...

  • Page 64

    6/02 2-34 dc1632/2240 3-359 , 3-360 prelaunch training/review status indicator raps 3-359 iot-ess communication failure 19 controller received check code error. Procedure switch the power off then on. The problem is corrected. Y n reinstall the software. If the problem continues, check the mcu pwb c...

  • Page 65

    6/02 2-35 dc1632/2240 3-364, 3-370 status indicator raps prelaunch training/review 3-364 dma transfer failure compression/extraction did not complete. Procedure switch the power off then on. The problem is corrected. Y n replace the ram (pl13.1) then the hdd. If the problem continues, replace the es...

  • Page 66

    6/02 2-36 dc1632/2240 3-747, 3-750 prelaunch training/review status indicator raps 3-747 print instruction failure the print parameter is incorrect. Procedure switch the power off then on. The problem is corrected. Y n change the print parameter and print again. Return to service call procedures. 3-...

  • Page 67

    6/02 2-37 dc1632/2240 3-761, 3-941 status indicator raps prelaunch training/review 3-761 tray select error the paper sizes are different than the tray that will be selected by the aps. Procedure switch the power off then on. The problem is corrected. Y n select an appropriate tray. Return to service...

  • Page 68

    6/02 2-38 dc1632/2240 3-942, 3-946 prelaunch training/review status indicator raps 3-942 document size error procedure switch the power off then on. The problem is corrected. Y n perform the operation again. Return to service call procedures. 3-946 tray 1 not in position tray 1 not in ready position...

  • Page 69

    6/02 2-39 dc1632/2240 3-947, 3-948 status indicator raps prelaunch training/review 3-947 tray 2 not in position tray 2 not in ready position. Initial actions ï check that the paper size setting is correct. ï check the paper size sensor for obstructions or damage. Procedure ensure tray 2 is closed. T...

  • Page 70

    6/02 2-40 dc1632/2240 3-949, 3-950 prelaunch training/review status indicator raps 3-949 tray 4 not in position tray 4 not in ready position. Initial actions ï check that the paper size setting is correct. ï check the paper size sensor for obstructions or damage. Procedure ensure tray 4 is closed. T...

  • Page 71

    6/02 2-41 dc1632/2240 3-951, 3-952 status indicator raps prelaunch training/review 3-951 tray 2 no paper no paper in tray 2 procedure enter dc330 [007-121] and press start. Actuate tray 2 no paper sensor. Display changes state. Y n go to of 99-2 transmissive sensor rap, repair tray 2 no paper sensor...

  • Page 72

    6/02 2-42 dc1632/2240 3-953, 3-954 prelaunch training/review status indicator raps 3-953 tray 4 no paper no paper in tray 4. Procedure enter dc330 [007-123] and press start. Actuate tray 4 no paper sensor. Display changes state. Y n go to of 99-2 transmissive sensor rap, repair tray 4 no paper senso...

  • Page 73

    6/02 2-43 dc1632/2240 3-958, 3-959 status indicator raps prelaunch training/review 3-958 tray 5 paper size mismatch the paper in the tray 5 does not match the paper size selected. Procedure the correct size paper is loaded in tray 5. Y n load the correct size paper and return to service call procedu...

  • Page 74

    6/02 2-44 dc1632/2240 3-960, 3-961 prelaunch training/review status indicator raps 3-960 tray 2 paper size mismatch the paper in tray 2 does not match the paper size selected. Procedure the correct size paper is loaded in tray 2. Y n load the correct size paper and return to service call procedures....

  • Page 75

    6/02 2-45 dc1632/2240 3-962, 3-965 status indicator raps prelaunch training/review 3-962 tray 4 paper size mismatch the paper in tray 4 does not match the paper size selected. Procedure the correct size paper is loaded in tray 4. Y n load the correct size paper and return to service call procedures....

  • Page 76

    6/02 2-46 dc1632/2240 3-971, 3-972 prelaunch training/review status indicator raps 3-971 magnification incompatible magnification procedure switch the power off then on. The problem continues. Y n return to service call procedures. Change parameters and rerun job. 3-972 over number of document pages...

  • Page 77

    6/02 2-47 dc1632/2240 3-980, 3-985 status indicator raps prelaunch training/review 3-980 stapler position error the stapler is not available at the specified position. Procedure switch the power off then on. The problem is corrected. Y n re-set the parameters. Return to service call procedures. 3-98...

  • Page 78

    6/02 2-48 dc1632/2240 3-986 prelaunch training/review status indicator raps 3-986 print completion error the number of spooled pages does not match the output. Procedure switch the power off then on. The problem is corrected. Y n count the number of prints to ensure job integrity. Return to service ...

  • Page 79

    6/02 2-49 dc1632/2240 4-340 status indicator raps prelaunch training/review 4-340 iot ram mcu pwb ram test failed. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Replace the mcu pwb ( pl 13.1 ). If the problem continues, replace the mcu nvm pwb ...

  • Page 80

    6/02 2-50 dc1632/2240 4-341, 4-342 prelaunch training/review status indicator raps 4-341 iot logic operation failure of an mcu pwb operation. Initial actions re-installation the software. Procedure ch3.1a, ch3.6a connect black meter lead to ground or machine frame. There is +5vdc measured at j401- b...

  • Page 81

    6/02 2-51 dc1632/2240 4-343, 4-344 status indicator raps prelaunch training/review 4-343 iot flash rom read write there is a flash rom operation failure. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Replace the mcu pwb ( pl 13.1 ). 4-344 iot m...

  • Page 82

    6/02 2-52 dc1632/2240 4-345, 4-346 prelaunch training/review status indicator raps 4-345 mcu hvps communication communication error between mcu pwb and hvps control pwb procedure bsd: ch3.1b ch3.6a between mcu pwb j406-b1(+) and gnd(-). +5 vdc is measured. Y n between mcu pwb j406-b1(+) and gnd(-). ...

  • Page 83

    6/02 2-53 dc1632/2240 4-347 status indicator raps prelaunch training/review 4-347 ibt belt edge ibt belt edge not in position. Procedure bsd: ch9.19 ch9.31a check if actuator for ibt edge sensor touches belt edge. Ibt edge sensor touches belt edge. Y n check actuator installation. Turn the power on....

  • Page 84

    6/02 2-54 dc1632/2240 4-348 prelaunch training/review status indicator raps 4-348 ibt belt edge ibt belt edge not detected. Procedure bsd: ch9.19 ch9.31a check if actuator for ibt edge sensor touches belt edge. Ibt edge sensor touches belt edge. Y n check actuator installation. Turn the power on. Be...

  • Page 85

    6/02 2-55 dc1632/2240 4-349, 4-358 status indicator raps prelaunch training/review 4-349 marking software logic control logic detected a fatal failure in the marking software. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Again, switch the powe...

  • Page 86

    6/02 2-56 dc1632/2240 4-361 prelaunch training/review status indicator raps 4-361 drum motor drum motor failure. Procedure bsd: ch9.1 ch9.31a remove y/m/c/k drum assembly. Enter dc330 [004-003] and press start. Drum motor energizes and drives rotate y n between drum motor j210-4(+) and gnd(-). +5 vd...

  • Page 87

    6/02 2-57 dc1632/2240 4-362, 4-371 status indicator raps prelaunch training/review 4-362 iot nvm read write read write at the mcu pwb nvm r/w. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Check the connection between the mcu pwb and the mcu nv...

  • Page 88

    6/02 2-58 dc1632/2240 4-363 prelaunch training/review status indicator raps 4-363 k drum motor drum motor k failure procedure bsd: ch9.2ch9.31a remove k drum. Enter dc330 [004-006] and press start. Drum motor k energizes. Y n between drum motor k j235-4(+) and gnd(-). +5 vdc is measured. Y n followi...

  • Page 89

    6/02 2-59 dc1632/2240 4-414, 4-415 status indicator raps prelaunch training/review 4-414 ibt belt cleaner ibt belt cleaner near end of life. Procedure replace the cleaner assembly. The problem continues. Y n return to service call procedures. Replace the mcu pwb ( pl 13.1 ). If the problem continues...

  • Page 90

    6/02 2-60 dc1632/2240 4-417, 4-420 prelaunch training/review status indicator raps 4-417 1st btr unit ibt belt unit near end of life. Procedure replace the ibt belt unit. The problem continues. Y n return to service call procedures. Replace the mcu pwb ( pl 13.1 ) if the problem continues, replace t...

  • Page 91

    6/02 2-61 dc1632/2240 4-421, 4-605 status indicator raps prelaunch training/review 4-421 ibt belt cleaner life end ibt belt cleaner assembly end of life. Procedure replace the ibt belt cleaner assembly. The problem continues. Y n return to service call procedures. If the problem continues, replace t...

  • Page 92

    6/02 2-62 dc1632/2240 4-640, 4-641 prelaunch training/review status indicator raps 4-640 belt tracking ibt tracking failure procedure bsd: ch9.19 ch9.31a check if actuator for ibt edge sensor touches belt edge. Ibt edge sensor touches belt edge. Y n check actuator installation. Turn the power on. Be...

  • Page 93

    6/02 2-63 dc1632/2240 4-642, 4-650 status indicator raps prelaunch training/review 4-642 belt edge ibt belt edge not in position. Procedure bsd: ch9.19 ch9.31a check if actuator for ibt edge sensor touches belt edge. Ibt edge sensor touches belt edge. Y n check actuator installation. Turn the power ...

  • Page 94

    6/02 2-64 dc1632/2240 4-908 prelaunch training/review status indicator raps 4-908 2nd btr unit life end 2nd btr unit end of life. Procedure replace the 2nd btr unit. The problem continues. Y n return to service call procedures. Replace the mcu pwb ( pl 13.1 ). If the problem continues, replace the m...

  • Page 95

    6/02 2-65 dc1632/2240 5-110 status indicator raps prelaunch training/review 5-110 registration sensor on registration sensor did not detect a document after the feed motor energized. Initial actions ï ensure document path is clear. ï ensure feed and nudger rolls are free of contamination and wear ( ...

  • Page 96

    6/02 2-66 dc1632/2240 5-111 prelaunch training/review status indicator raps 5-111 registration sensor off the document did not deactuate the registration sensor after the dadf belt motor energized. Initial actions ensure document path is clear. Procedure feed a document and observe the platen belt. ...

  • Page 97

    6/02 2-67 dc1632/2240 5-111 status indicator raps prelaunch training/review figure 3 dadf control pwb.

  • Page 98

    6/02 2-68 dc1632/2240 5-112 prelaunch training/review status indicator raps 5-112 registration sensor inversion the document does not actuate the dadf registration sensor after the belt motor energized for document inversion. Procedure select 1 to 1 and make a copy. The document exist the dadf. Y n ...

  • Page 99

    6/02 2-69 dc1632/2240 5-113 status indicator raps prelaunch training/review 5-113 registration sensor inversion the document does not deactuate the dadf registration sensor after the belt motor ener- gized for document inversion. Procedure check the following in dc330. ï [5-110] registration sensor ...

  • Page 100

    6/02 2-70 dc1632/2240 5-115 prelaunch training/review status indicator raps 5-115 exit sensor on the dadf exit sensor does not detect a document after the dadf exit motor energized at document replacement/output. Procedure check the following in dc330: ï [5-115] dadf exit sensor ï [5-081] dadf exit ...

  • Page 101

    6/02 2-71 dc1632/2240 5-116 status indicator raps prelaunch training/review 5-116 exit sensor off the document does not deactuate the dadf exit sensor after the dadf exit sensor actuated. Procedure check the following in dc330: ï [5-115] dadf exit sensor ï [5-081] dadf exit motor (check fuse f2 on d...

  • Page 102

    6/02 2-72 dc1632/2240 5-195 prelaunch training/review status indicator raps 5-195 document size mismatch different sized documents are detected in the no mix mode. Procedure check the following in dc330: ï [5-150] dadf size sensor 1 (front) ï [5-151] dadf size sensor 2 (rear) the components are good...

  • Page 103

    6/02 2-73 dc1632/2240 5-274 status indicator raps prelaunch training/review 5-274 original size sensor at power on, the dadf registration sensor turns off, and the dadf size sensor 1 or the dadf size sensor 2 turns on when the document is loaded. (size sensor detection failure) procedure enter [5-15...

  • Page 104

    6/02 2-74 dc1632/2240 5-275 prelaunch training/review status indicator raps 5-275 dadf ram failure ram failure of the dadf pwb. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Replace the dadf control pwb ( pl 20.3 )..

  • Page 105

    6/02 2-75 dc1632/2240 5-301 status indicator raps prelaunch training/review 5-301 top cover interlock open the top cover is open. Procedure manually actuate dadf top cover interlock switch (front/rear) at the same time. 5-301 is cleared. Y n remove dadf rear cover ( rep 5.18 ). Close the dadf top co...

  • Page 106

    6/02 2-76 dc1632/2240 5-900 prelaunch training/review status indicator raps 5-900 document sensor timing a timing error occurred between document sensing and the opening of a dadf interlock. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Replace...

  • Page 107

    6/02 2-77 dc1632/2240 5-901 status indicator raps prelaunch training/review 5-901 power on document present the document sensor detects a document at power on. Procedure check the following in dc330. ï [5-102] dadf document sensor the component is good. Y n go to the appropriate circuit and check th...

  • Page 108

    6/02 2-78 dc1632/2240 5-902 prelaunch training/review status indicator raps 5-902 power on registration sensor at power on, the registration sensor detected a document when the top cover/platen inter- lock was closed. Procedure check the following in dc330. ï [5-110] registration sensor the componen...

  • Page 109

    6/02 2-79 dc1632/2240 5-903 status indicator raps prelaunch training/review 5-903 power on exit sensor at power on, the dadf exit sensor detected a document when the top cover/platen interlock was closed. Procedure check the following in dc330. ï [5-115] dadf exit sensor the component is good. Y n g...

  • Page 110

    6/02 2-80 dc1632/2240 5-904 prelaunch training/review status indicator raps 5-904 power on duplex sensor at power on, the dadf duplex sensor detected a document when the top cover/platen inter- lock was closed. Procedure check the following in dc330. ï [5-119] dadf duplex sensor the component is goo...

  • Page 111

    6/02 2-81 dc1632/2240 5-940 status indicator raps prelaunch training/review 5-940 document removed during start control logic detected that the document was removed immediately after the dadf started. Procedure rerun job. 5-940 is declared again. Y n return to service call procedures. Replace the da...

  • Page 112

    6/02 2-82 dc1632/2240 5-941 prelaunch training/review status indicator raps 5-941 document miscount document miscount. Procedure rerun job. 5-941 is declared again. Y n return to service call procedures. Replace the dadf control pwb ( pl 20.3 )..

  • Page 113

    6/02 2-83 dc1632/2240 6-277 status indicator raps prelaunch training/review 6-277 iiss dadf communication communication cannot be established between the iit/ips and the dadf control pwb. Procedure turn on the power. The cr4 on the dadf control pwb illuminates. Y n +5vdc is measured between the dadf...

  • Page 114

    6/02 2-84 dc1632/2240 6-312, 6-340 prelaunch training/review status indicator raps 6-312 iit memory hot line the system detected an open circuit in the iit memory hot line. Procedure check connections at iit/ips pwb. The problem continues. Y n return to service call procedures. Replace the iit/ips p...

  • Page 115

    6/02 2-85 dc1632/2240 6-345 status indicator raps prelaunch training/review 6-345 iiss eeprom ï the nvm value cannot be written at the iit/ips pwb write. ï a communication failure with the eeprom was detected. Procedure check connections at iit/ips pwb. The problem continues. Y n return to service c...

  • Page 116

    6/02 2-86 dc1632/2240 6-355 prelaunch training/review status indicator raps 6-355 ips fan ips fan failure. Procedure enter dc330 [006-014] and press start. The ips fan energizes. Y n +24vdc is measured between the iit/ips pwb j725-2 (+) and gnd (-) y n visually check the f6 fuse on the iit/ips pwb. ...

  • Page 117

    6/02 2-87 dc1632/2240 6-360 status indicator raps prelaunch training/review 6-360 carriage position the crg position error was detected. Procedure bsd 6.3 bsd 6.12a turn off the power. Remove the platen glass. Manually move the full rate carriage. The carriage moves easily. Y n clear the carriage ca...

  • Page 118

    6/02 2-88 dc1632/2240 6-361 prelaunch training/review status indicator raps 6-361 scan registration sensor registration sensor failure at crg init procedure bsd 6.4 bsd 6.12a turn off the power. Remove the platen glass. Manually move the full rate carriage. The carriage moves easily. Y n clear the c...

  • Page 119

    6/02 2-89 dc1632/2240 6-371 status indicator raps prelaunch training/review 6-371 exposure lamp open circuit of the lamp was detected. Procedure bsd 6.2 bsd 6.12a enter dc330 [006-002]. Press start. The exposure lamp illuminates. Y n switch off the power. Remove the following platen glass and the ip...

  • Page 120

    6/02 2-90 dc1632/2240 6-372 prelaunch training/review status indicator raps 6-372 ros polygon motor ros motor failure. Procedure bsd 6.9 bsd 6.1 enter dc330 [006-031]. +3.3vdc is measured between the mcu pwb j402-3 (+) and gnd (-) y n check the wire between the ros assy relay connector j518-4 and th...

  • Page 121

    6/02 2-91 dc1632/2240 6-380 status indicator raps prelaunch training/review 6-380 ros sos y length the interval of the ros sos (y) signals exceeds the specified value. Procedure bsd 6.5 bsd 6.1 +5vdc is measured between the mcu pwb j401-b20 (+) and gnd (-) y n replace the mcu pwb (pl 13.1) check the...

  • Page 122

    6/02 2-92 dc1632/2240 6-381, 6-382 prelaunch training/review status indicator raps 6-381 ros sos length fail m the interval of the ros sos (m) signals exceeds the specified value. Procedure bsd 6.6 bsd 6.1 check the voltage between j401-b20 (+) and gnd (-) on mcu pwb. +5vdc is measured between the m...

  • Page 123

    6/02 2-93 dc1632/2240 6-383, 6-385 status indicator raps prelaunch training/review 6-383 ros sos k length the interval of the ros sos (k) signals exceeds the specified value. Procedure bsd 6.8 bsd 6.1 check the voltage between the mcu pwb j401-b20 (+) and gnd (-). +5vdc is measured. Y n replace the ...

  • Page 124

    6/02 2-94 dc1632/2240 6-389 prelaunch training/review status indicator raps 6-389 carriage over run right the carriage has overrun at the scan end. Procedure bsd 6.4 bsd 6.12a turn off the power. Remove the platen glass. Manually move the full rate carriage. The carriage moves easily. Y n clear the ...

  • Page 125

    6/02 2-95 dc1632/2240 6-390 status indicator raps prelaunch training/review 6-390 carriage over run left the crg has overrun at the home end. Procedure bsd 6.4 bsd 6.12a turn off the power. Remove the platen glass. Manually move the full rate carriage. The carriage moves easily. Y n clear the carria...

  • Page 126

    6/02 2-96 dc1632/2240 6-391 prelaunch training/review status indicator raps 6-391 scan initialize motor driver the carriage motor error was detected after the initialization was started. Procedure bsd 6.4 bsd 6.1 turn off the power. Remove the following covers: ï top cover ï iit rear cover measure c...

  • Page 127

    6/02 2-97 dc1632/2240 7-104 status indicator raps prelaunch training/review 7-104 tray 1 feed out sensor the tray 1 feed out sensor does not detect paper after feeding from tray 1. Initial actions ï check condition and specification of paper in tray 1. ï check the paper path for obstructions. ï chec...

  • Page 128

    6/02 2-98 dc1632/2240 7-105 prelaunch training/review status indicator raps 7-105 tray 1 misfeed the tray 1 feed out sensor does not detect paper after feeding from tray 1. Initial actions ï check condition and specification of paper in tray 1. ï check the paper path for obstructions. ï check for we...

  • Page 129

    6/02 2-99 dc1632/2240 7-105 status indicator raps prelaunch training/review figure 3 takeaway motor 1 cd.

  • Page 130

    6/02 2-100 dc1632/2240 7-110 prelaunch training/review status indicator raps 7-110 tray 2 misfeed the take away sensor does not detect paper after feeding from tray 2. Initial actions ï check condition and specification of paper in tray 2. ï check the paper path for obstructions. ï check for wear an...

  • Page 131

    6/02 2-101 dc1632/2240 7-110 status indicator raps prelaunch training/review figure 3 takeaway motor 1 cd.

  • Page 132

    6/02 2-102 dc1632/2240 7-115 prelaunch training/review status indicator raps 7-115 tray 3 misfeed the take away sensor does not detect paper after feeding from tray 3. Initial actions ï check condition and specification of paper in tray 3. ï check the paper path for obstructions. ï check for wear an...

  • Page 133

    6/02 2-103 dc1632/2240 7-115 status indicator raps prelaunch training/review figure 3 takeaway motor 1 cd.

  • Page 134

    6/02 2-104 dc1632/2240 7-119 prelaunch training/review status indicator raps 7-119 tray 4 misfeed the feed out sensor does not detect paper after feeding from tray 4. Initial actions ï check condition and specification of paper in tray 4. ï check the paper path for obstructions. ï check for wear and...

  • Page 135

    6/02 2-105 dc1632/2240 7-119 status indicator raps prelaunch training/review figure 3 takeaway motor 2 cd.

  • Page 136

    6/02 2-106 dc1632/2240 7-122 prelaunch training/review status indicator raps 7-122 tray 4 opened the tray 4 feed out sensor detected paper when tray 4 is pulled out and pushed in during a print. Initial actions ï check condition and specification of paper in tray 4. ï check the paper path for obstru...

  • Page 137

    6/02 2-107 dc1632/2240 7-250 status indicator raps prelaunch training/review 7-250 tray communication communication fault between tray module pwb and mcu pwb. Procedure there is +5 vdc measured at p/j541-9 on the tray module pwb (pl 15.9). Y n check the wires and connectors. If the check is ok, repl...

  • Page 138

    6/02 2-108 dc1632/2240 7-252, 7-270 prelaunch training/review status indicator raps 7-252 out module logic incorrect software data was detected. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the software. If the problem continues, rep...

  • Page 139

    6/02 2-109 dc1632/2240 7-271, 7-274 status indicator raps prelaunch training/review 7-271 tray 2 paper size sensor an abnormal ad value was detected by the tray 2 paper size sensor. Initial actions ensure that the paper guide tab makes contact with the sensor. Procedure ensure that tray 2 is fully s...

  • Page 140

    6/02 2-110 dc1632/2240 7-276, 7-277 prelaunch training/review status indicator raps 7-276 tray 3 paper size sensor an abnormal ad value was detected by the tray 3 paper size sensor. Initial actions ensure that the paper guide tab makes contact with the sensor. Procedure ensure that tray 3 is fully s...

  • Page 141

    6/02 2-111 dc1632/2240 7-281 status indicator raps prelaunch training/review 7-281 tray 1 lift the tray 1 level sensor does not detect tray lift. Initial actions check drive of the following: ï manually turn the gear at rear of the tray 1 to check that the bottom plate moves up and down smoothly. ï ...

  • Page 142

    6/02 2-112 dc1632/2240 7-282 prelaunch training/review status indicator raps 7-282 tray 2 lift the tray 2 level sensor does detect tray lift. Initial actions check drive of the following: ï manually turn the gear at rear of the tray 2 to check that the bottom plate moves up and down smoothly. ï gent...

  • Page 143

    6/02 2-113 dc1632/2240 7-291 status indicator raps prelaunch training/review 7-291 tray 3 lift the tray 3 level sensor does detect tray lift. Initial actions ï manually turn the gear at rear of the tray 3 to check that the bottom plate moves up and down smoothly. ï gently push tray 3 in to check the...

  • Page 144

    6/02 2-114 dc1632/2240 7-293 prelaunch training/review status indicator raps 7-293 tray 4 lift the tray 4 level sensor does detect tray lift. Initial actions check drive of the following: ï manually turn the gear at rear of the tray 4 to check that the bottom plate moves up and down smoothly. ï gent...

  • Page 145

    6/02 2-115 dc1632/2240 7-397 status indicator raps prelaunch training/review 7-397 all trays lift sensors all the tray level sensors did not energize. Procedure check the dc122 shutdown history. 007-281, 007-282, 007-283, 007-284, 007-291, or 007- 293 fault has occurred. Y n replace the following in...

  • Page 146

    6/02 2-116 dc1632/2240 7-930 prelaunch training/review status indicator raps 7-930 tray 1 paper size mismatch the paper in tray 1 does not match the paper size selected. Procedure the correct size paper is loaded in tray 1. Y n load the correct size paper. Go to (rap7-270)..

  • Page 147

    6/02 2-117 dc1632/2240 7-931, 7-932 status indicator raps prelaunch training/review 7-931 tray 2 paper size mismatch the paper in tray 2 does not match the paper size selected. Procedure the correct size paper is loaded in tray 2. Y n ensure paper guides are correctly adjusted. Load the correct size...

  • Page 148

    6/02 2-118 dc1632/2240 7-933, 7-935 prelaunch training/review status indicator raps 7-933 tray 4 paper size mismatch the paper in tray 4 does not match the paper size selected. Procedure the correct size paper is loaded in tray 4. Y n ensure paper guides are correctly adjusted. Load the correct size...

  • Page 149

    6/02 2-119 dc1632/2240 7-954, 7-959 status indicator raps prelaunch training/review 7-954 smh size mismatch (slow scan direction) the paper in the slow scan direction is shorter than the specified paper size. Procedure the correct size paper is loaded in the smh. Y n load the correct size paper. Rep...

  • Page 150

    6/02 2-120 dc1632/2240 7-960, 7-969 prelaunch training/review status indicator raps 7-960 tray 5 paper mismatch 2 a different paper type or transparency was detected when plain/heavyweight paper was spec- ified. Initial actions ï check that the loaded paper type matches the ui selection. ï check the...

  • Page 151

    6/02 2-121 dc1632/2240 8-151 status indicator raps prelaunch training/review 8-151 tray 3 take away sensor on the take away sensor does not detect paper fed from tray 3. Initial actions ï check condition and specification of paper in tray 3. ï check the paper path and sensor area for obstructions. ï...

  • Page 152

    6/02 2-122 dc1632/2240 8-152 prelaunch training/review status indicator raps 8-152 tray 4 take away sensor on the take away sensor does not detect paper fed from tray 4. Initial actions ï check condition and specification of paper in tray 4. ï check the paper path and sensor area for obstructions. ï...

  • Page 153

    6/02 2-123 dc1632/2240 8-164 status indicator raps prelaunch training/review 8-164 pob sensor the pob sensor did not detect paper after the registration clutch energized. Initial actions ï check condition and specification of the paper supply. ï check for paper on the ibt. ï check for obstructions i...

  • Page 154

    6/02 2-124 dc1632/2240 8-175 prelaunch training/review status indicator raps 8-175 registration sensor on jam tray 5 the registration sensor does not detect paper fed from the msi. Initial actions ï check condition and specification of the paper supply. ï check for obstructions in the paper feed pat...

  • Page 155

    6/02 2-125 dc1632/2240 8-176 status indicator raps prelaunch training/review 8-176 registration sensor on jam tray 1-4 the registration sensor does not detect paper fed from each tray. Initial actions ï check condition and specification of the paper supply. ï check for obstructions in the paper feed...

  • Page 156

    6/02 2-126 dc1632/2240 8-180 prelaunch training/review status indicator raps 8-180 registration sensor on duplex the registration sensor does not detect paper after a duplex feed. Initial actions ï check condition and specification of the paper supply. ï check for obstructions in the paper feed path...

  • Page 157

    6/02 2-127 dc1632/2240 8-180, 8-181 status indicator raps prelaunch training/review figure 3 the inverter reverse clutch figure 4 the duplex gate solenoid 8-181 registration sensor on wait sensor the registration sensor does not detect paper after the duplex wait sensor was energized. Initial action...

  • Page 158

    6/02 2-128 dc1632/2240 8-181 prelaunch training/review status indicator raps figure 2 the duplex wait sensor figure 3 the duplex motor.

  • Page 159

    6/02 2-129 dc1632/2240 8-184 status indicator raps prelaunch training/review 8-184 registration sensor off the fuser exit switch did not detect paper after the registration clutch was energized. Initial actions ï check condition and specification of the paper supply. ï check for obstructions in the ...

  • Page 160

    6/02 2-130 dc1632/2240 8-620 prelaunch training/review status indicator raps 8-620 regicon temp sensor environment sensor not in range. Procedure note: machine operation continues. Status code not displayed on ui. Status code logged in history. Turn the power off. Disconnect the environment sensor (...

  • Page 161

    6/02 2-131 dc1632/2240 8-622, 8-623 status indicator raps prelaunch training/review 8-622 regicon data overflow (a1 patch x) at a1 patch detection, the xso correction setting value for either y, m, c, or k exceeds the set- ting range (nvm value 0 to 472). Note: status code not displayed on ui. Machi...

  • Page 162

    6/02 2-132 dc1632/2240 8-624, 8-625 prelaunch training/review status indicator raps 8-624 regicon data overflow (patch magnification) mag adjusted set point of operation results for each of y,m,c exceeded the set range (nvm value: 0~1432). Note: status code not displayed on ui. Machine operation con...

  • Page 163

    6/02 2-133 dc1632/2240 8-626, 8-627 status indicator raps prelaunch training/review 8-626 regicon sample block (a1 patch-front) at a1 (out) patch detection, the number of the sample blocks does not reach the specified number. Note: status code not displayed on ui. Machine operation continues. Proced...

  • Page 164

    6/02 2-134 dc1632/2240 8-628, 8-629 prelaunch training/review status indicator raps 8-628 regicon sample lateral (a1 patch-front) at a1 (out) patch detection, the scan position of cyan color that is the standard for the rest is incorrect. (against the mob sensor, the center position of the cyan patt...

  • Page 165

    6/02 2-135 dc1632/2240 8-630, 8-631 status indicator raps prelaunch training/review 8-630 regicon skew (patch m) during a1 patch detection, skew deviation for m exceeded tolerance. Note: machine operation continues. Status code not displayed on ui. Status code logged in history. Initial actions clea...

  • Page 166

    6/02 2-136 dc1632/2240 8-900 prelaunch training/review status indicator raps 8-900 static jam when the machine power is turned off then on before a paper path fault is cleared, an 8-900 fault will be displayed. A voltage drop or interruption can also cause this fault. Initial actions ï check the ent...

  • Page 167

    6/02 2-137 dc1632/2240 9-342 status indicator raps prelaunch training/review 9-342 2nd btr contact the 2nd btr did not reach the contact position. Initial actions ï clean the 2nd btr retract sensor and check for damage. ï check the 2nd btr transmission gears for breakage. Procedure in sequence, ente...

  • Page 168

    6/02 2-138 dc1632/2240 9-343 prelaunch training/review status indicator raps 9-343 2nd btr retract the 2nd btr did not reach the retract position. Initial actions ï clean the 2nd btr retract sensor and check for damage. ï check the 2nd btr transmission gears for breakage. Procedure in sequence, ente...

  • Page 169

    6/02 2-139 dc1632/2240 9-348 status indicator raps prelaunch training/review 9-348 1st btr contact the 1st btr did not reach the contact position. Initial actions ï clean the 1st btr retract sensor and check for damage ï check the 1st btr transmission gears for breakage procedure in sequence, enter ...

  • Page 170

    6/02 2-140 dc1632/2240 9-349 prelaunch training/review status indicator raps 9-349 1st btr retract the 1st btr did not reach the retract position. Initial actions ï clean the 1st btr retract sensor and check for damage ï check the 1st btr transmission gears for breakage procedure in sequence, enter ...

  • Page 171

    6/02 2-141 dc1632/2240 9-350 status indicator raps prelaunch training/review 9-350 ibt home sensor the ibt home sensor detected the ibt position strip before the ibt belt made a complete rev- olution. Initial actions ï clean the ibt home sensor and check for damage ï check the ibt drives for damage....

  • Page 172

    6/02 2-142 dc1632/2240 9-351 prelaunch training/review status indicator raps 9-351 drive logic the ibt edge sensor detected that the ibt belt is not tracking correctly. Initial actions ï check the ibt edge sensor for damage. Ensure that the actuator is touching the edge of the belt. ï check the ibt ...

  • Page 173

    6/02 2-143 dc1632/2240 9-358, 9-360 status indicator raps prelaunch training/review 9-358 full toner sensor the full toner sensor detects a full toner condition. Initial actions ï ensure that the waste toner cartridge is not full. ï check the sensor for toner contamination and foreign substances. Pr...

  • Page 174

    6/02 2-144 dc1632/2240 9-361, 9-362 prelaunch training/review status indicator raps 9-361 magenta drum cartridge communication a communication failure with magenta drum cartridge was detected. Initial actions check that the magenta drum cartridge is seated correctly. Procedure enter dc330 [009-152, ...

  • Page 175

    6/02 2-145 dc1632/2240 9-363, 9-380 status indicator raps prelaunch training/review 9-363 black drum cartridge communication a communication failure with the black drum cartridge was detected. Initial actions check that the black drum cartridge is seated correctly. Procedure enter dc330 [009-154, dr...

  • Page 176

    6/02 2-146 dc1632/2240 9-381, 9-382 prelaunch training/review status indicator raps 9-381 atc sensor (m) the atc sensor (m) detects a low tc (toner concentration) initial actions ï check that toner/developer is present. ï check the atc sensor (m) for contamination. Ensure that the sensor is seated c...

  • Page 177

    6/02 2-147 dc1632/2240 9-383, 9-390 status indicator raps prelaunch training/review 9-383 atc sensor (k) the atc sensor (k) detects an insufficient amount of developer material initial actions ï check that toner/developer is present. ï check the atc sensor (k) for contamination. Ensure that the sens...

  • Page 178

    6/02 2-148 dc1632/2240 9-391, 9-392 prelaunch training/review status indicator raps 9-391 new toner cartridge (c) the new cartridge detect switch (c) was not engaged to reset the accumulative dispense time nvm value to 0 when a new cartridge was installed. Initial actions ï re-install the toner cart...

  • Page 179

    6/02 2-149 dc1632/2240 9-393, 9-408 status indicator raps prelaunch training/review 9-393 new toner cartridge (y) when a new toner cartridge was installed, the level of the new cartridge detect switch (y) remained l when it should be changed to h by the dispense motor drive. Initial actions ï re-ins...

  • Page 180

    6/02 2-150 dc1632/2240 9-410 prelaunch training/review status indicator raps 9-410 toner cartridge (y) near empty the yellow toner cartridge is nearly empty/empty. Note: continuous running of high density prints can temporarily deplete the toner supply. Initial actions ï ensure that there is toner a...

  • Page 181

    6/02 2-151 dc1632/2240 9-411 status indicator raps prelaunch training/review 9-411 toner cartridge (m) near empty the yellow toner cartridge is nearly empty. Note: continuous running of high density prints can temporarily deplete the toner supply. Initial actions ï ensure that there is toner and the...

  • Page 182

    6/02 2-152 dc1632/2240 9-412 prelaunch training/review status indicator raps 9-412 toner cartridge (c) near empty the cyan toner cartridge is nearly empty/empty. Note: continuous running of high density prints can temporarily deplete the toner supply. Initial actions ï ensure that there is toner and...

  • Page 183

    6/02 2-153 dc1632/2240 9-413, 9-428 status indicator raps prelaunch training/review 9-413 toner cartridge (k) near empty the black toner cartridge is nearly empty. Note: continuous running of high density prints can temporally deplete the toner supply. Initial actions ï ensure that there is toner an...

  • Page 184

    6/02 2-154 dc1632/2240 9-429, 9-430 prelaunch training/review status indicator raps 9-429 change drum cartridge (y) soon the drum cartridge (y) needs to be replaced soon. Procedure replace the yellow drum cartridge (refer to section 6, machine consumables ). The problem is corrected. Y n replace the...

  • Page 185

    6/02 2-155 dc1632/2240 9-431, 9-654 status indicator raps prelaunch training/review 9-431 change drum cartridge (c) soon the drum cartridge (c) needs to be replaced soon. Procedure replace the cyan drum cartridge (refer to section 6, machine consumables ). The problem is corrected. Y n replace the m...

  • Page 186

    6/02 2-156 dc1632/2240 9-654 prelaunch training/review status indicator raps figure 1 the adc sensor.

  • Page 187

    6/02 2-157 dc1632/2240 9-660 status indicator raps prelaunch training/review 9-660 environment sensor temperature an incorrect value was detected by the environment sensor (temperature). Procedure there is 1 ohm or less measured between the environment sensor p255-3 and p255-4 y n replace the enviro...

  • Page 188

    6/02 2-158 dc1632/2240 9-661 prelaunch training/review status indicator raps 9-661 environment sensor humidity an incorrect value was detected by the environment sensor (humidity). Procedure there is +0.4vdc to +17vdc from p/j 536-b3 on the i/f pwb to gnd. Y n there is +5vdc from p/j 536-b4 on the i...

  • Page 189

    6/02 2-159 dc1632/2240 9-670, 9-671 status indicator raps prelaunch training/review 9-670 new toner cartridge (k) detected the machine logic detected that the toner cartridge has been replaced. This is a message fault only. Procedure switch the power off, then on. The message fault clears. Y n go to...

  • Page 190

    6/02 2-160 dc1632/2240 9-672, 9-673 prelaunch training/review status indicator raps 9-672 new toner cartridge (m) detected the machine logic detected that the toner cartridge has been replaced. This is a message fault only. Procedure switch the power off, then on. The message fault clears. Y n go to...

  • Page 191

    6/02 2-161 dc1632/2240 9-684 status indicator raps prelaunch training/review 9-684 adc shutter the machine logic detected an adc shutter operation failure. Procedure bsd 9.16, 9.31d enter dc330 [009-078]. The adc shutter solenoid energized. Y n there is +24vdc from p/j 536-a7 on the i/f pwb to gnd. ...

  • Page 192

    6/02 2-162 dc1632/2240 9-910, 9-911 prelaunch training/review status indicator raps 9-910 drum (y) type mismatch drum type mismatch initial actions ensure that the correct drum type is installed. Procedure enter dc330 [009-151, drum (y) data]. The display is h. Y n check the wires and connectors. If...

  • Page 193

    6/02 2-163 dc1632/2240 9-912, 9-913 status indicator raps prelaunch training/review 9-912 drum (c) type mismatch drum type mismatch initial actions ensure that the correct drum type is installed. Procedure enter dc330 [009-153 (drum (c) data]. The display is h. Y n check the wires and connectors. If...

  • Page 194

    6/02 2-164 dc1632/2240 9-920 prelaunch training/review status indicator raps 9-920 toner cartridge (y) empty the yellow toner cartridge is empty. Note: continuous running of high density prints can temporarily deplete the toner supply. Initial actions ï ensure that there is toner and the toner is ev...

  • Page 195

    6/02 2-165 dc1632/2240 9-921 status indicator raps prelaunch training/review 9-921 toner cartridge (m) empty the yellow toner cartridge is empty. Note: continuous running of high density prints can temporarily deplete the toner supply. Initial actions ï ensure that there is toner and the toner is ev...

  • Page 196

    6/02 2-166 dc1632/2240 9-922 prelaunch training/review status indicator raps 9-922 toner cartridge (c) empty the cyan toner cartridge is empty. Note: continuous running of high density prints can temporally deplete the toner supply. Initial actions ï ensure that there is toner and the toner is evenl...

  • Page 197

    6/02 2-167 dc1632/2240 9-923 status indicator raps prelaunch training/review 9-923 toner cartridge (k) empty the black toner cartridge is empty. Note: continuous running of high density prints can temporally deplete the toner supply. Initial actions ï ensure that there is toner and the toner is even...

  • Page 198

    6/02 2-168 dc1632/2240 9-924, 9-925 prelaunch training/review status indicator raps 9-924 waste toner cartridge full the waste toner cartridge is full. Initial actions replace the waste toner cartridge. Check the full toner sensor for contaminants. Procedure enter dc330 [009-150]. Actuate and de-act...

  • Page 199

    6/02 2-169 dc1632/2240 9-926, 9-927 status indicator raps prelaunch training/review 9-926 drum cartridge (k) end of life the drum cartridge (k) needs to be replaced. Procedure replace the black drum cartridge (refer to section 6, machine consumables ). The problem is corrected. Y n replace the mcu p...

  • Page 200

    6/02 2-170 dc1632/2240 9-928, 9-929 prelaunch training/review status indicator raps 9-928 drum cartridge (m) end of life the drum cartridge (m) needs to be replaced. Procedure replace the magenta drum cartridge (refer to section 6, machine consumables ). The prob- lem is corrected. Y n replace the m...

  • Page 201

    6/02 2-171 dc1632/2240 9-930, 9-931 status indicator raps prelaunch training/review 9-930 black drum cartridge not detected the machine logic detected that black drum cartridge is not installed. Initial actions ï ensure black drum cartridge is installed correctly. ï switch the power off, then on. Pr...

  • Page 202

    6/02 2-172 dc1632/2240 9-932, 9-933 prelaunch training/review status indicator raps 9-932 magenta drum cartridge not detected the machine logic detected that magenta drum cartridge is not installed. Initial actions ï ensure magenta drum cartridge is installed correctly. ï switch the power off, then ...

  • Page 203

    6/02 2-173 dc1632/2240 10-105 status indicator raps prelaunch training/review 10-105 face up exit sensor on the face up exit sensor did not energize. Initial actions ï check condition and specification of the paper supply. ï check for obstructions in the paper feed path. ï clean the exit roll and ch...

  • Page 204

    6/02 2-174 dc1632/2240 10-105 prelaunch training/review status indicator raps figure 4 the 2nd btr retract motor cd.

  • Page 205

    6/02 2-175 dc1632/2240 10-106, 10-110 status indicator raps prelaunch training/review 10-106 face up exit sensor off the face up exit sensor did not de-energize. Initial actions ï check condition and specification of the paper supply. ï check for obstructions in the paper feed path. ï clean the fuse...

  • Page 206

    6/02 2-176 dc1632/2240 10-110 prelaunch training/review status indicator raps figure 2 exit gate solenoid cd figure 3 registration clutch cd figure 4 2nd btr retract motor.

  • Page 207

    6/02 2-177 dc1632/2240 10-111 status indicator raps prelaunch training/review 10-111 fuser exit switch off (face down) the fuser exit switch did not de-energize. Initial actions ï check condition and specification of the paper supply. ï check for obstructions in the paper feed path. ï clean the fuse...

  • Page 208

    6/02 2-178 dc1632/2240 10-125 prelaunch training/review status indicator raps 10-125 duplex wait sensor on the duplex wait sensor did not energize initial actions ï check condition and specification of paper in tray 2. ï check the paper path for obstructions. ï check for wear and clean the duplex dr...

  • Page 209

    6/02 2-179 dc1632/2240 10-125 status indicator raps prelaunch training/review figure 2 duplex motor cd figure 3 duplex exit gate solenoid figure 4 inverter forward clutch cd.

  • Page 210

    6/02 2-180 dc1632/2240 10-125, 10-348 prelaunch training/review status indicator raps figure 5 inverter reverse clutch cd 10-348 main heater over heat the front thermistor detected an overheat condition. Procedure note: to clear this fault, re-set the value of dc131 [744-003] to "0". Turn off the po...

  • Page 211

    6/02 2-181 dc1632/2240 10-348 status indicator raps prelaunch training/review figure 2 fuser main heater and sub heater cd.

  • Page 212

    6/02 2-182 dc1632/2240 10-349 prelaunch training/review status indicator raps 10-349 front thermistor open the machine logic detected an open circuit in the front thermistor. Procedure turn off the power, remove the fuser assembly, and allow it to cool down. Measure the resistance between p/j600-4 a...

  • Page 213

    6/02 2-183 dc1632/2240 10-350 status indicator raps prelaunch training/review 10-350 sub heater over heat the rear thermistor detected an over heat condition. Procedure note: to clear this fault, re-set the value of dc131 [744-003] to "0". Turn off the power, remove the fuser assembly and allow it t...

  • Page 214

    6/02 2-184 dc1632/2240 10-351 prelaunch training/review status indicator raps 10-351 rear thermistor open the machine logic detected an open circuit in the rear thermistor. Procedure turn off the power, remove the fuser assembly and allow it to cool down. Measure the resistance between p/j600-7 and ...

  • Page 215

    6/02 2-185 dc1632/2240 10-352 status indicator raps prelaunch training/review 10-352 main heater warm up the temperature did not reach the ready temperature within the specified time. Procedure turn off the power, remove the fuser assembly. And allow it to cool down. Measure the resistance between p...

  • Page 216

    6/02 2-186 dc1632/2240 10-352 prelaunch training/review status indicator raps figure 2 fuser main heater and sub heater cd.

  • Page 217

    6/02 2-187 dc1632/2240 10-353 status indicator raps prelaunch training/review 10-353 main heater on time the main heater remained on for more than the specified time. Procedure turn off the power, remove the fuser assembly. And allow it to cool down. Measure the resistance between p/j600-4 and p/j60...

  • Page 218

    6/02 2-188 dc1632/2240 10-353 prelaunch training/review status indicator raps figure 2 fuser main heater and sub heater cd.

  • Page 219

    6/02 2-189 dc1632/2240 10-354 status indicator raps prelaunch training/review 10-354 sub heater warm up the temperature did not reach the ready temperature. Procedure note: to clear this fault, re-set the value of dc131-744-003 to "0". Turn off the power, remove the fuser assembly. And allow it to c...

  • Page 220

    6/02 2-190 dc1632/2240 10-356 prelaunch training/review status indicator raps 10-356 sub heater on time the sub heater remained on for more than the specified time. Procedure turn off the power, remove the fuser assembly. And allow it to cool down. Measure the resistance between p/j600-7 and p/j600-...

  • Page 221

    6/02 2-191 dc1632/2240 10-356 status indicator raps prelaunch training/review figure 2 fuser main heater and sub heater cd.

  • Page 222

    6/02 2-192 dc1632/2240 10-398 prelaunch training/review status indicator raps 10-398 fan lock the machine logic detected a failure of the fuser fan, lvps fan or the rear fan. Procedure enter dc330 [004-050]. The fuser fan revolves at high speed. Y n there is +24vdc measured at j222-4. Y n check the ...

  • Page 223

    6/02 2-193 dc1632/2240 10-398 status indicator raps prelaunch training/review figure 3 the lpvs fan cd.

  • Page 224

    6/02 2-194 dc1632/2240 10-420, 10-421 prelaunch training/review status indicator raps 10-420 fuser near end of life replace the fuser assembly in x copies. Procedure the fuser assembly was replaced. Y n replace the fuser assembly (pl 7.2) run the dc135 [954-804]. The initial value is 0. Y n replace ...

  • Page 225

    6/02 2-195 dc1632/2240 12-100 status indicator raps prelaunch training/review 12-100 h transport entrance sensor on the h transport entrance sensor does not detect paper within the specific time after the reg- istration clutch (in iot) actuated. Procedure enter dc330 [012-001] and press start. The f...

  • Page 226

    6/02 2-196 dc1632/2240 12-100 prelaunch training/review status indicator raps figure 4 finisher drive motor cd figure 5 finisher pwb.

  • Page 227

    6/02 2-197 dc1632/2240 12-102 status indicator raps prelaunch training/review 12-102 h transport entrance sensor off paper did not deactuate the h transport entrance sensor. Procedure open the h transport. Check h transport belts, h transport belt drive rolls, and guides on h transport cover for ins...

  • Page 228

    6/02 2-198 dc1632/2240 12-104 prelaunch training/review status indicator raps 12-104 h transport exit sensor on the h transport exit sensor did not detect paper within the specific time after the h transport entrance sensor has detected the paper. (the specified time differs depending on the paper s...

  • Page 229

    6/02 2-199 dc1632/2240 12-106 status indicator raps prelaunch training/review 12-106 h transport exit sensor off paper did not deactuate the h transport exit sensor. Procedure enter dc330 [012-217] and press start. Actuate and deactuate the decurler cam home sen- sor. The display changes. Y n check ...

  • Page 230

    6/02 2-200 dc1632/2240 12-120 prelaunch training/review status indicator raps 12-120 compiler entrance sensor on the compiler entrance sensor did not detect paper. Procedure enter dc330 [012-101] and press start. Actuate and deactuate the complier entrance sen- sor. The display changes. Y n check th...

  • Page 231

    6/02 2-201 dc1632/2240 12-122 status indicator raps prelaunch training/review 12-122 compiler entrance sensor off paper does not deactuate the compiler entrance sensor. Procedure make a copy and observe paper in the compiler tray. The copy enters the compiler tray. Y n there is a drives problem. Che...

  • Page 232

    6/02 2-202 dc1632/2240 12-170 prelaunch training/review status indicator raps 12-170 set eject the compiler paper sensor did not deactuate after the eject motor energized. Procedure enter dc330 [012-102] and press start. Actuate and deactuate the compiler paper sensor. The display changes. Y n repai...

  • Page 233

    6/02 2-203 dc1632/2240 12-241 status indicator raps prelaunch training/review 12-241 staple move sensor on ï the staple move sensor did not turn on within 2sec after the system has started to move to the staple position and the staple move sensor has turned off. ï the staple move sensor did not turn...

  • Page 234

    6/02 2-204 dc1632/2240 12-242 prelaunch training/review status indicator raps 12-242 staple move sensor off ï the staple move sensor did not turn off within 500ms after the move to the staple posi- tion has started. ï the staple move sensor turned off after staple position has been fixed. ï the stap...

  • Page 235

    6/02 2-205 dc1632/2240 12-244 status indicator raps prelaunch training/review 12-244 staple home sensor the staple head home sensor never turn on within 200ms after the stapler motor started to revolve backward (open). Procedure enter dc330 [012-207] and press start. Turn the staple head home sensor...

  • Page 236

    6/02 2-206 dc1632/2240 12-244 prelaunch training/review status indicator raps figure 3 stapler assembly logic power cd figure 4 finisher pwb.

  • Page 237

    6/02 2-207 dc1632/2240 status indicator raps prelaunch training/review 12-252 front tamper ï with the front tamper home sensor off the front tamper home sensor did not turn on within 800ms after move to the front tamper home position has begun. ï with the front tamper home sensor on the front tamper...

  • Page 238

    6/02 2-208 dc1632/2240 prelaunch training/review status indicator raps figure 3 front tamper motor cd figure 4 finisher pwb.

  • Page 239

    6/02 2-209 dc1632/2240 12-253 status indicator raps prelaunch training/review 12-253 rear tamper ï with the rear tamper home sensor off the rear tamper home sensor did not turn on within 800ms after move to the rear tamper home position has begun. ï with the rear tamper home sensor on: the rear tamp...

  • Page 240

    6/02 2-210 dc1632/2240 12-253 prelaunch training/review status indicator raps figure 4 finisher pwb.

  • Page 241

    6/02 2-211 dc1632/2240 12-254 status indicator raps prelaunch training/review 12-254 stacker tray ï the stack height sensor did not detect that the tray went down within 500ms after the stacker tray lowered at initialization. ï the stack height sensor did not detect that the tray went up within 5sec...

  • Page 242

    6/02 2-212 dc1632/2240 12-254 prelaunch training/review status indicator raps figure 4 finisher pwb.

  • Page 243

    6/02 2-213 dc1632/2240 12-255 status indicator raps prelaunch training/review 12-255 stacker tray upper limit ï the system detected that the stacker tray upper limit sensor was turned on after the stacker tray had begun lifting up. ï the system detected that the stacker tray upper limit sensor remai...

  • Page 244

    6/02 2-214 dc1632/2240 12-255 prelaunch training/review status indicator raps figure 3 stack height sensor figure 4 stacker motor cd figure 5 finisher pwb.

  • Page 245

    6/02 2-215 dc1632/2240 12-256 status indicator raps prelaunch training/review 12-256 staple front corner sensor on ï the stapler front corner sensor does not turn on within 2sec after starting to move to front corner. ï the stapler front corner sensor remained on when starting to move to front corne...

  • Page 246

    6/02 2-216 dc1632/2240 12-256 prelaunch training/review status indicator raps figure 4 finisher pwb.

  • Page 247

    6/02 2-217 dc1632/2240 12-257 status indicator raps prelaunch training/review 12-257 staple front corner sensor off ï the staple front corner sensor does not turn off after the move from front corner has completed. ï the staple front corner sensor does not turn off within 200ms after starting to mov...

  • Page 248

    6/02 2-218 dc1632/2240 12-257 prelaunch training/review status indicator raps figure 4 finisher pwb.

  • Page 249

    6/02 2-219 dc1632/2240 12-260 status indicator raps prelaunch training/review 12-260 eject clamp home sensor on the eject clamp home sensor does not turn on after the eject clamp up started. Procedure remove the eject clamp home sensor bracket. (leave the connector plugged in) enter dc330 [012-210] ...

  • Page 250

    6/02 2-220 dc1632/2240 12-260 prelaunch training/review status indicator raps figure 4 finisher pwb.

  • Page 251

    6/02 2-221 dc1632/2240 12-262 status indicator raps prelaunch training/review 12-262 eject clamp home sensor off the eject clamp home sensor does not turn off within 200ms after the eject clamp down has started. Procedure remove the eject clamp home sensor bracket. (leave the connector plugged in) e...

  • Page 252

    6/02 2-222 dc1632/2240 12-262 prelaunch training/review status indicator raps figure 4 finisher pwb.

  • Page 253

    6/02 2-223 dc1632/2240 12-267 status indicator raps prelaunch training/review 12-267 decurler the decurler cam home sensor did not actuate after the decurler cam clutch energized. Procedure open h transport cover and cheat the h transport cover interlock sensor ( figure 1 ). The h transport belts ro...

  • Page 254

    6/02 2-224 dc1632/2240 12-267 prelaunch training/review status indicator raps figure 5 finisher pwb.

  • Page 255

    6/02 2-225 dc1632/2240 12-281 status indicator raps prelaunch training/review 12-281 set clamp the set clamp home sensor does not turn on within 200ms after the set clamp has started operation. Procedure enter dc330 [012-211] and press start. Rotate the actuator and turn the set clamp home sensor on...

  • Page 256

    6/02 2-226 dc1632/2240 12-281 prelaunch training/review status indicator raps figure 4 finisher pwb.

  • Page 257

    6/02 2-227 dc1632/2240 12-301 status indicator raps prelaunch training/review 12-301 top cover interlock the top cover interlock is open. Procedure cheat the top cover interlock switch. 12-301 is cleared. Y n +5 vdc is measured between the finisher pwb p/j (+) and finisher pwb chassis (- ). Y n repl...

  • Page 258

    6/02 2-228 dc1632/2240 12-302 prelaunch training/review status indicator raps 12-302 front door interlock open the front door interlock is open. Procedure cheat the front door interlock switch. Has the display of 012-302 been cleared. Y n +5 vdc is measured between the finisher pwb p/j (+) and finis...

  • Page 259

    6/02 2-229 dc1632/2240 12-303 status indicator raps prelaunch training/review 12-303 h transport interlock open the h transport interlock sensor detected open. Procedure block the h transport interlock sensor with a sheet of paper. Has the display of 012-303 been cleared. Y n +5 vdc is measured betw...

  • Page 260

    6/02 2-230 dc1632/2240 12-305 prelaunch training/review status indicator raps 12-305 docking interlock open the docking interlock is open. Procedure block the docking interlock sensor with a sheet of paper. Has the display of 012-305 been cleared. Y n +5 vdc is measured between the finisher pwb p/j ...

  • Page 261

    6/02 2-231 dc1632/2240 12-305 status indicator raps prelaunch training/review figure 3 finisher pwb.

  • Page 262

    6/02 2-232 dc1632/2240 12-350 prelaunch training/review status indicator raps 12-350 finisher communication communication cannot be established between the mcu pwb and the finisher pwb. Procedure switch the power off then on. Cr7 on the finisher pwb is lit. Y n +24 vdc is measured between the finish...

  • Page 263

    6/02 2-233 dc1632/2240 12-399 status indicator raps prelaunch training/review 12-399 staple mode logic a paper size and staple mode that cannot be specified were specified. Procedure reprogram job..

  • Page 264

    6/02 2-234 dc1632/2240 12-901 prelaunch training/review status indicator raps 12-901 power on h transport entrance sensor the h transport entrance sensor detected a paper at power on, when all the interlock were closed, or at initialization. Procedure check the following: ï the actuator for return f...

  • Page 265

    6/02 2-235 dc1632/2240 12-902 status indicator raps prelaunch training/review 12-902 power on h transport exit sensor the h transport exit sensor detected a paper at power on, when all the interlock were closed, or at initialization. Procedure check the following: ï the actuator for return failure ï...

  • Page 266

    6/02 2-236 dc1632/2240 12-903 prelaunch training/review status indicator raps 12-903 power on compiler entrance sensor the compiler entrance sensor detected a paper at power on, when all the interlock were closed, or at initialization. Procedure check the following: ï the actuator for return failure...

  • Page 267

    6/02 2-237 dc1632/2240 12-904 status indicator raps prelaunch training/review 12-904 power on compiler paper sensor ï the compiler paper sensor continues to detect paper when the paper was output auto- matically due to the power on initialization. ï the compiler paper sensor detected paper with no h...

  • Page 268

    6/02 2-238 dc1632/2240 12-910 prelaunch training/review status indicator raps 12-910 staple feed ready ï at the staple preparation operation at initialization, the staple ready sensor does not go to ready (l) status after 13 times of stapling operation. ï the stapler ready sensor is turned off (h) j...

  • Page 269

    6/02 2-239 dc1632/2240 12-910 status indicator raps prelaunch training/review figure 2 staple motor cd figure 3 finisher pwb.

  • Page 270

    6/02 2-240 dc1632/2240 12-911 prelaunch training/review status indicator raps 12-911 stacker lower safety warning the height alignment was not successful within 250ms during tray lowering while stacking. Procedure check the following: this fault code is an operation message. No need for servicing if...

  • Page 271

    6/02 2-241 dc1632/2240 12-914 status indicator raps prelaunch training/review 12-914 stacker tray staple set the staple set count of the stacker tray exceeded 50 sets at the staple set eject opera- tion. Procedure check the following: this fault code is an operation message. No need for servicing if...

  • Page 272

    6/02 2-242 dc1632/2240 12-916 prelaunch training/review status indicator raps 12-916 stapling the staple head home sensor turned on by the open operation while the sensor failed to turn on (stapling was not available due to an error) after the staple head began to close. Procedure enter dc330 [012-0...

  • Page 273

    6/02 2-243 dc1632/2240 12-916 status indicator raps prelaunch training/review figure 3 finisher pwb.

  • Page 274

    6/02 2-244 dc1632/2240 12-960 prelaunch training/review status indicator raps 12-960 stacker tray full stack ï the system detected small size paper full during the stacker tray height adjustment operation during lowering. ï the system detected small size paper full during the stacker tray height adj...

  • Page 275

    6/02 2-245 dc1632/2240 12-960 status indicator raps prelaunch training/review figure 3 stack b sensor cd figure 4 stacker motor cd figure 5 finisher pwb.

  • Page 276

    6/02 2-246 dc1632/2240 12-961 prelaunch training/review status indicator raps 12-961 mix full stack ï compared to the maximum paper size that was loaded at the previous job, the paper size (either feed direction or width direction) of the next job is bigger. ï staple mode has been changed while the ...

  • Page 277

    6/02 2-247 dc1632/2240 12-961 status indicator raps prelaunch training/review figure 3 stack b sensor cd figure 4 stack paper sensor cd figure 5 stacker motor cd figure 6 finisher pwb.

  • Page 278

    6/02 2-248 dc1632/2240 12-965 prelaunch training/review status indicator raps 12-965 staple near empty ï the low staple switch detected low staple at power on and interlock close. ï the low staple switch detected low staple at staple head close. Procedure install a new staple cartridge loaded with s...

  • Page 279

    6/02 2-249 dc1632/2240 12-966 status indicator raps prelaunch training/review 12-966 scratch sheet compile an abnormal paper (scratch sheet) is output to the compiler. Procedure this fault code is an operator message. No service required.

  • Page 280

    6/02 2-250 dc1632/2240 12-969 prelaunch training/review status indicator raps 12-969 iot top tray full the top tray full sensor has detected full status for 10 sec continuously. Procedure enter dc330 [012-215] and press start. Move paper near the top tray full sensor, then away from it. The display ...

  • Page 281

    6/02 2-251 dc1632/2240 15-362, 15-367 status indicator raps prelaunch training/review 15-362 x hard failure communication failure. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Check the connectors on the iit/ips pwb (pl 18.3). If the check ia ...

  • Page 282

    6/02 2-252 dc1632/2240 15-370, 15-371 prelaunch training/review status indicator raps 15-370 x pio initialization failure 1 communication failure. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Check the connectors on the iit/ips pwb (pl 18.3) a...

  • Page 283

    6/02 2-253 dc1632/2240 15-372, 15-375 status indicator raps prelaunch training/review 15-372 x pio initialization failure 3 communication failure. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Check the connectors on the iit/ips pwb (pl 18.3) a...

  • Page 284

    6/02 2-254 dc1632/2240 15-376, 15-377 prelaunch training/review status indicator raps 15-376 x pio non-match failure 1 communication failure. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Check the connectors on the iit/ips pwb (pl 18.3) and th...

  • Page 285

    6/02 2-255 dc1632/2240 15-380, 15-381 status indicator raps prelaunch training/review 15-380 ccd agc automatic gain control (agc) for ccd channel 1 red failed. Initial actions ï verify that platen glass is installed correctly. ï verify that nvm 715-400 = 1 procedure note: refer the bsd 6.1, 6.2 and ...

  • Page 286

    6/02 2-256 dc1632/2240 15-382, 15-383 prelaunch training/review status indicator raps 15-382 ccd agc automatic gain control (agc) for ccd channel 3 green failed. Initial actions ï verify that platen glass is installed correctly. ï verify that nvm 715-400 = 1 procedure note: refer the bsd 6.1, 6.2 an...

  • Page 287

    6/02 2-257 dc1632/2240 15-384, 15-385 status indicator raps prelaunch training/review 15-384 ccd agc automatic gain control (agc) for ccd channel 5 blue failed. Initial actions ï verify that platen glass is installed correctly. ï verify that nvm 715-400 = 1 procedure note: refer the bsd 6.1, 6.2 and...

  • Page 288

    6/02 2-258 dc1632/2240 15-790 prelaunch training/review status indicator raps 15-790 x detail failure communication failure. Procedure switch the power off then on. The problem continues. Y n check the connectors on the iit/ips pwb (pl 18.3). If the check ia ok, replace the iit/ ips pwb (pl 18.3). R...

  • Page 289

    6/02 2-259 dc1632/2240 16-311, 16-315 status indicator raps prelaunch training/review 16-311 scanner scanner not detected during power up. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Check connections between scanner and iot. Service as required ...

  • Page 290

    6/02 2-260 dc1632/2240 16-316, 16-317 prelaunch training/review status indicator raps 16-316 page memory page memory not detected. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Check installation of page memory of the scanner. 16-317 page memory pa...

  • Page 291

    6/02 2-261 dc1632/2240 16-450 status indicator raps prelaunch training/review 16-318 optional page memory optional page memory error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace optional page memory of the scanner. 16-450 smb host name pc...

  • Page 292

    6/02 2-262 dc1632/2240 16-452, 16-453 prelaunch training/review status indicator raps 16-452 ip address duplicated pc of the same ip address exists on a network. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Change the ip address. 16-453 ip address...

  • Page 293

    6/02 2-263 dc1632/2240 16-454, 16-460 status indicator raps prelaunch training/review 16-454 dynamic dns update dynamic dns update failed. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Again, switch power off then on 16-460 full status detected ful...

  • Page 294

    6/02 2-264 dc1632/2240 16-590, 16-591 prelaunch training/review status indicator raps 16-590 read error (partition a) a verify error occurred in the hd partition a at pc-diag operation from pws. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Set up ...

  • Page 295

    6/02 2-265 dc1632/2240 16-592, 16-593 status indicator raps prelaunch training/review 16-592 read error (partition c) a verify error occurred in the hd partition c at pc-diag operation from pws. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Set up ...

  • Page 296

    6/02 2-266 dc1632/2240 16-594, 16-595 prelaunch training/review status indicator raps 16-594 read error (partition e) a verify error occurred in the hd partition e at pc-diag operation from pws. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Set up ...

  • Page 297

    6/02 2-267 dc1632/2240 16-701, 16-702 status indicator raps prelaunch training/review 16-701 plw memory an insufficient memory is detected while using the art ex. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Decrease the resolution. Note: decreasi...

  • Page 298

    6/02 2-268 dc1632/2240 16-703, 16-704 prelaunch training/review status indicator raps 16-703 email to invalid box system detected an unopened or invalid mailbox and aborted a job when receiving an email. Procedure switch power off then on. The problem continues. Y n return to service call procedures...

  • Page 299

    6/02 2-269 dc1632/2240 16-705, 16-706 status indicator raps prelaunch training/review 16-705 security storage without hd registry for secure print has failed because security storage cannot be done due to no hd available. Procedure switch power off then on. The problem continues. Y n return to servi...

  • Page 300

    6/02 2-270 dc1632/2240 16-709, 16-716 prelaunch training/review status indicator raps 16-709 plw command an art ex command error has occurred during plw processing. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Cancel the job and execute the comman...

  • Page 301

    6/02 2-271 dc1632/2240 16-721, 16-726 status indicator raps prelaunch training/review 16-721 other errors an error occurred during printing that is not defined. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Run the same job again to check the error...

  • Page 302

    6/02 2-272 dc1632/2240 16-728, 16-729 prelaunch training/review status indicator raps 16-728 tiff data the data contains a tag that is not set in the image file expansion library. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Delete the unsupported...

  • Page 303

    6/02 2-273 dc1632/2240 16-730, 16-731 status indicator raps prelaunch training/review 16-730 art command art iv command invalid. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Delete the unsupported command from the data and retry printing. 16-731 t...

  • Page 304

    6/02 2-274 dc1632/2240 16-735, 16-737 prelaunch training/review status indicator raps 16-735 job template the system tried to output the job template list while the job template was being updated. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Run t...

  • Page 305

    6/02 2-275 dc1632/2240 16-739, 16-740 status indicator raps prelaunch training/review 16-739 job template path the specified path of the job template pool server cannot be found. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Set the resource of the...

  • Page 306

    6/02 2-276 dc1632/2240 16-741, 16-742 prelaunch training/review status indicator raps 16-741 job template connection cannot connect to the job template pool server. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Connect the cable from the m/c to a n...

  • Page 307

    6/02 2-277 dc1632/2240 16-743, 16-744 status indicator raps prelaunch training/review 16-743 job template installation job template pool server installation error or job template pool server setting failure procedure switch power off then on. The problem continues. Y n return to service call procedu...

  • Page 308

    6/02 2-278 dc1632/2240 16-745, 16-748 prelaunch training/review status indicator raps 16-745 job template definition the job template pool server address cannot be solved (the dns address is not set) procedure switch power off then on. The problem continues. Y n return to service call procedures. Se...

  • Page 309

    6/02 2-279 dc1632/2240 16-749, 16-757 status indicator raps prelaunch training/review 16-749 xjcl syntax syntax error of the jcl command was detected. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Correct the command. 16-757 auditron user invalid a...

  • Page 310

    6/02 2-280 dc1632/2240 16-758, 16-759 prelaunch training/review status indicator raps 16-758 auditron function an auditron function is disabled. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Consult the account administrator to add a right. Set the...

  • Page 311

    6/02 2-281 dc1632/2240 16-760, 16-761 status indicator raps prelaunch training/review 16-760 decomposer error during decompose processing. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Resend the job. The execution environment/data check are requir...

  • Page 312

    6/02 2-282 dc1632/2240 16-762, 16-763 prelaunch training/review status indicator raps 16-762 decomposer the print language is not installed or an unsupported function (print language, print utility, etc.) was required. The decomposer specified with pjl or auto sw is not installed. Procedure switch p...

  • Page 313

    6/02 2-283 dc1632/2240 16-764, 16-765 status indicator raps prelaunch training/review 16-764 server transmission smtp server connection error, result code: 421/451 procedure switch power off then on. The problem continues. Y n return to service call procedures. Retrieve emails in the server hd. Rest...

  • Page 314

    6/02 2-284 dc1632/2240 16-766, 16-767 prelaunch training/review status indicator raps 16-766 server storage smtp server file system has a problem, result code: 552. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Contact the smtp server administrator...

  • Page 315

    6/02 2-285 dc1632/2240 16-768, 16-769 status indicator raps prelaunch training/review 16-768 mail from command mail from command, sending address incorrect, login error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Check the settings of the self-e...

  • Page 316

    6/02 2-286 dc1632/2240 16-770, 16-771 prelaunch training/review status indicator raps 16-770 template processing the system aborted a job due to insufficient hd capacity at job template processing. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Crea...

  • Page 317

    6/02 2-287 dc1632/2240 16-772, 16-773 status indicator raps prelaunch training/review 16-772 scan data repository the scan data repository address cannot be solved (response to the dns library error) procedure switch power off then on. The problem continues. Y n return to service call procedures. Ch...

  • Page 318

    6/02 2-288 dc1632/2240 16-774, 16-775 prelaunch training/review status indicator raps 16-774 hd compression hd full at compression type conversion hd full has occurred when the s-formatter did the compression type conversion of the jbig compressed images into the mh system (partition #1). Procedure ...

  • Page 319

    6/02 2-289 dc1632/2240 16-776 image conversion, 16-777 status indicator raps prelaunch training/review 16-776 image conversion an error has occurred due to other causes than hd access during image conversion process by s-formatter. Procedure switch power off then on. The problem continues. Y n retur...

  • Page 320

    6/02 2-290 dc1632/2240 16-778, 16-779 prelaunch training/review status indicator raps 16-778 hd capacity the insufficient hd capacity was detected during scanned image conversion process by i-for- matter. Procedure switch power off then on. The problem continues. Y n return to service call procedure...

  • Page 321

    6/02 2-291 dc1632/2240 16-780, 16-781 status indicator raps prelaunch training/review 16-780 hd access the hd access error has occurred during scanned image conversion process by i-formatter. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace th...

  • Page 322

    6/02 2-292 dc1632/2240 16-782, 16-783 prelaunch training/review status indicator raps 16-782 scan server login server login error during scanning. Cannot log in to the server during scan to server file transfer operation. Procedure switch power off then on. The problem continues. Y n return to servi...

  • Page 323

    6/02 2-293 dc1632/2240 16-784, 16-785 status indicator raps prelaunch training/review 16-784 server write write error at scanning. The server cannot be written to at the scan to server file transfer. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Ch...

  • Page 324

    6/02 2-294 dc1632/2240 16-786, 16-787 prelaunch training/review status indicator raps 16-786 hd scan write internal hd write error at scanning. A temporary file cannot be written to the internal hd at the scan to server file transfer. Procedure switch power off then on. The problem continues. Y n re...

  • Page 325

    6/02 2-295 dc1632/2240 16-788, 16-793 mf i/o hd status indicator raps prelaunch training/review 16-788 mailbox to pc retrieval failed at scan to pc (via web browser. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Improve the connection status to a n...

  • Page 326

    6/02 2-296 dc1632/2240 16-950, 16-951 prelaunch training/review status indicator raps 16-950 tray 1 empty tray 1 empty procedure switch power off then on. The problem continues. Y n return to service call procedures. Add paper. 16-951 tray 2 empty tray 2 empty procedure switch power off then on. The...

  • Page 327

    6/02 2-297 dc1632/2240 16-952, 16-953 status indicator raps prelaunch training/review 16-952 tray 3 empty tray 3 empty procedure switch power off then on. The problem continues. Y n return to service call procedures. Add paper. 16-953 tray 4 empty tray 4 empty procedure switch power off then on. The...

  • Page 328

    6/02 2-298 dc1632/2240 16-954, 16-958 prelaunch training/review status indicator raps 16-954 tray 5 empty tray 5 empty procedure switch power off then on. The problem continues. Y n return to service call procedures. Add paper. 16-958 tray 5 size tray 5 size mismatch procedure switch power off then ...

  • Page 329

    6/02 2-299 dc1632/2240 16-959, 16-960 status indicator raps prelaunch training/review 16-959 tray 1 size tray 1 size mismatch procedure switch power off then on. The problem continues. Y n return to service call procedures. Load proper paper in the tray. 16-960 tray 2 size size mismatch tray 2 size ...

  • Page 330

    6/02 2-300 dc1632/2240 16-961, 16-962 prelaunch training/review status indicator raps 16-961 tray 3 size tray 3 size mismatch procedure switch power off then on. The problem continues. Y n return to service call procedures. Load proper paper in the tray. 16-962 tray 4 size tray 4 size mismatch proce...

  • Page 331

    6/02 2-301 dc1632/2240 16-965, 16-966 status indicator raps prelaunch training/review 16-965 ats/aps no paper aps/ats ng no paper. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Add paper. 16-966 ats/aps no destination ats/aps no destination, other ...

  • Page 332

    6/02 2-302 dc1632/2240 16-981, 16-982 prelaunch training/review status indicator raps 16-981 full hd full status was detected at hd access. Full status was not cleared even during waiting for tim- ing. One or more pages are already stored. Procedure switch power off then on. The problem continues. Y...

  • Page 333

    6/02 2-303 dc1632/2240 102-200, 102-201 status indicator raps prelaunch training/review 102-200 receive buffer overflow the data received from the controller exceeded the buffer amount of the destination in the panel. Procedure switch power off then on. The problem continues. Y n return to service c...

  • Page 334

    6/02 2-304 dc1632/2240 102-202, 102-203 prelaunch training/review status indicator raps 102-202 request queue full the event that requires more than the processing capability for the request arising in the panel has occurred. Procedure switch power off then on. The problem continues. Y n return to s...

  • Page 335

    6/02 2-305 dc1632/2240 102-204, 102-205 status indicator raps prelaunch training/review 102-204 sio parameter serial communication failure. Incorrect message size at sio receiving request, or incorrect mailbox id when a message is sent. Procedure switch power off then on. The problem continues. Y n ...

  • Page 336

    6/02 2-306 dc1632/2240 102-206, 102-207 prelaunch training/review status indicator raps 102-206 sio status serial communication failure. A header status error of the rx packet or a message status error of the rx packet has occurred. Procedure switch power off then on. The problem continues. Y n retu...

  • Page 337

    6/02 2-307 dc1632/2240 102-208, 102-209 status indicator raps prelaunch training/review 102-208 communication manager command serial communication failure. A command error has occurred when receiving from sio. Procedure switch power off then on. The problem continues. Y n return to service call proc...

  • Page 338

    6/02 2-308 dc1632/2240 102-310, 102-311 prelaunch training/review status indicator raps 102-310 send queue full over the upper limit of the processing capability to send data from the panel to the controller. Procedure switch power off then on. The problem continues. Y n return to service call proce...

  • Page 339

    6/02 2-309 dc1632/2240 102-312, 102-313 status indicator raps prelaunch training/review 102-312 evm uses wrong api illegal use of api by evm. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-313 as uses wro...

  • Page 340

    6/02 2-310 dc1632/2240 102-314, 102-315 prelaunch training/review status indicator raps 102-314 wait event time out time-out of the event waiting timer. The response message from the controller was not noti- fied for a specified time. Procedure switch power off then on. The problem continues. Y n re...

  • Page 341

    6/02 2-311 dc1632/2240 102-316, 102-317 status indicator raps prelaunch training/review 102-316 send request queue full sio over the upper limit of the processing capability to send data from the panel to the controller. Procedure switch power off then on. The problem continues. Y n return to servic...

  • Page 342

    6/02 2-312 dc1632/2240 102-318, 102-319 prelaunch training/review status indicator raps 102-318 receive finish queue full the data received from the controller exceeded the upper limit of the processing capability in the panel. Procedure switch power off then on. The problem continues. Y n return to...

  • Page 343

    6/02 2-313 dc1632/2240 102-320, 102-321 status indicator raps prelaunch training/review 102-320 polling serial communication failure. Communication failure (polling error) procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the...

  • Page 344

    6/02 2-314 dc1632/2240 102-322, 102-323 prelaunch training/review status indicator raps 102-322 target serial communication failure. Target error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-323 addres...

  • Page 345

    6/02 2-315 dc1632/2240 102-324, 102-325 status indicator raps prelaunch training/review 102-324 size serial communication failure. Size error procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-325 object crea...

  • Page 346

    6/02 2-316 dc1632/2240 102-326, 102-327 prelaunch training/review status indicator raps 102-326 memory overflow memory overflow. The memory in the guam exceeded the upper limit. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Expand the memory in the...

  • Page 347

    6/02 2-317 dc1632/2240 102-328, 102-329 status indicator raps prelaunch training/review 102-328 ui internal with out of area i/f failure in the ui. The coordination value out of the area of the displayed screen was detected (w x h = 640 x 240) procedure switch power off then on. The problem continue...

  • Page 348

    6/02 2-318 dc1632/2240 102-330, 102-331 prelaunch training/review status indicator raps 102-330 interface with invalid parameter lcd interface failure. Incorrect parameter was detected at the drv. I/f between the dm and lcd. Procedure switch power off then on. The problem continues. Y n return to se...

  • Page 349

    6/02 2-319 dc1632/2240 102-332, 102-333 status indicator raps prelaunch training/review 102-332 interface with invalid parameter cp interface failure. Incorrect parameter was detected at the drv. I/f between the dm and cp. Procedure switch power off then on. The problem continues. Y n return to serv...

  • Page 350

    6/02 2-320 dc1632/2240 102-334, 102-335 prelaunch training/review status indicator raps 102-334 interface with receiving error key code interface failure. Invalid key code was received from the control panel. Procedure switch power off then on. The problem continues. Y n return to service call proce...

  • Page 351

    6/02 2-321 dc1632/2240 102-336, 102-337 status indicator raps prelaunch training/review 102-336 interface dm - acd drv. I/f interface failure. Incorrect parameter was detected at the drv. I/f between the dm and acd. Procedure switch power off then on. The problem continues. Y n return to service cal...

  • Page 352

    6/02 2-322 dc1632/2240 102-338, 102-339 prelaunch training/review status indicator raps 102-338 frame data error offset address out of scope invalid frame data was detected. The offset address out of range was extracted from the frame id. Procedure switch power off then on. The problem continues. Y ...

  • Page 353

    6/02 2-323 dc1632/2240 102-340, 102-341 status indicator raps prelaunch training/review 102-340 interface guam - dm i/f interface failure. Incorrect parameter was detected at the i/f between the guam and dm. Procedure switch power off then on. The problem continues. Y n return to service call proced...

  • Page 354

    6/02 2-324 dc1632/2240 102-342, 102-343 prelaunch training/review status indicator raps 102-342 event queue empty event queue empty procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, rep...

  • Page 355

    6/02 2-325 dc1632/2240 102-344, 102-345 status indicator raps prelaunch training/review 102-344 invalid type invalid type procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the c...

  • Page 356

    6/02 2-326 dc1632/2240 102-346, 102-347 prelaunch training/review status indicator raps 102-346 invalid timer number invalid timer number procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continue...

  • Page 357

    6/02 2-327 dc1632/2240 102-348, 102-349 status indicator raps prelaunch training/review 102-348 command access exception exceptional command access procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the proble...

  • Page 358

    6/02 2-328 dc1632/2240 102-350, 102-351 prelaunch training/review status indicator raps 102-350 privilege command privilege command procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, rep...

  • Page 359

    6/02 2-329 dc1632/2240 102-352, 102-353 status indicator raps prelaunch training/review 102-352 address misalign address mis-alignment procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, ...

  • Page 360

    6/02 2-330 dc1632/2240 102-354, 102-355 prelaunch training/review status indicator raps 102-354 tag overflow tag overflow procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the c...

  • Page 361

    6/02 2-331 dc1632/2240 102-356, 102-357 status indicator raps prelaunch training/review 102-356 short of area insufficient area procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace...

  • Page 362

    6/02 2-332 dc1632/2240 102-358, 102-359 prelaunch training/review status indicator raps 102-358 time out time-out procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the control p...

  • Page 363

    6/02 2-333 dc1632/2240 102-360, 102-361 status indicator raps prelaunch training/review 102-360 context context error procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the contr...

  • Page 364

    6/02 2-334 dc1632/2240 102-362, 102-363 prelaunch training/review status indicator raps 102-362 no object object non-existence procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace ...

  • Page 365

    6/02 2-335 dc1632/2240 102-364, 102-365 status indicator raps prelaunch training/review 102-364 parameter parameter error procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the c...

  • Page 366

    6/02 2-336 dc1632/2240 102-366, 102-367 prelaunch training/review status indicator raps 102-366 reserve function code code number for reserve function procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the pro...

  • Page 367

    6/02 2-337 dc1632/2240 102-368, 102-369 status indicator raps prelaunch training/review 102-368 short of ui memory insufficient memory, or connection failure procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If ...

  • Page 368

    6/02 2-338 dc1632/2240 102-370, 102-371 prelaunch training/review status indicator raps 102-370 interface length interface length failure. The parameter notified from the controller was incorrect. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perfo...

  • Page 369

    6/02 2-339 dc1632/2240 102-372, 102-373 status indicator raps prelaunch training/review 102-372 interface sequence interface sequence failure. The initial command from the controller was not notified for a specified time. Procedure switch power off then on. The problem continues. Y n return to servi...

  • Page 370

    6/02 2-340 dc1632/2240 102-374, 102-375 prelaunch training/review status indicator raps 102-374 invalid user job id incorrect user job id. The job id parameter notified from the controller was incorrect. Procedure switch power off then on. The problem continues. Y n return to service call procedures...

  • Page 371

    6/02 2-341 dc1632/2240 102-376, 102-377 status indicator raps prelaunch training/review 102-376 internal memory internal memory failure. Panel-sw failure. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-37...

  • Page 372

    6/02 2-342 dc1632/2240 102-378, 102-379 prelaunch training/review status indicator raps 102-378 interface format interface format failure. The data format notified from the controller was incorrect. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Per...

  • Page 373

    6/02 2-343 dc1632/2240 102-380, 102-382 status indicator raps prelaunch training/review 102-380 copy interface copy interface failure procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-382 scanner interface s...

  • Page 374

    6/02 2-344 dc1632/2240 102-383, 102-384 prelaunch training/review status indicator raps 102-383 report interface report interface failure procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-384 server access s...

  • Page 375

    6/02 2-345 dc1632/2240 102-385, 102-386 status indicator raps prelaunch training/review 102-385 service object overflow service object overflow procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-386 invalid s...

  • Page 376

    6/02 2-346 dc1632/2240 102-387, 102-388 prelaunch training/review status indicator raps 102-387 invalid service object attribute invalid service object attribute procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software....

  • Page 377

    6/02 2-347 dc1632/2240 102-389, 102-390 status indicator raps prelaunch training/review 102-389 argument argument error procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-390 job parameter job parameter argum...

  • Page 378

    6/02 2-348 dc1632/2240 102-391, 102-392 prelaunch training/review status indicator raps 102-391 job actual parameter job execution argument error procedure switch power off then on. The problem continues. Y n return to service call procedures. Again, switch power off then on. 102-392 auditron invali...

  • Page 379

    6/02 2-349 dc1632/2240 102-393, 102-394 status indicator raps prelaunch training/review 102-393 ep software failure procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-394 file access invalid file access proce...

  • Page 380

    6/02 2-350 dc1632/2240 102-395, 102-396 prelaunch training/review status indicator raps 102-395 nvm nvm failure procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-396 ff ff error procedure switch power off th...

  • Page 381

    6/02 2-351 dc1632/2240 102-397, 102-398 status indicator raps prelaunch training/review 102-397 mgr mgr error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-398 delay release queue full delay release que...

  • Page 382

    6/02 2-352 dc1632/2240 102-399 prelaunch training/review status indicator raps 102-399 internal internal error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the control pan...

  • Page 383

    6/02 2-353 dc1632/2240 103-203, 103-204 status indicator raps prelaunch training/review 103-203 machine code failure product number failure (not initialized). Procedure turn the power off/on. The fault is cleared. Y n caution ess pwb and mcu pwb cannot be replaced at the same time. Replace the ess p...

  • Page 384

    6/02 2-354 dc1632/2240 103-207, 103-208 prelaunch training/review status indicator raps 103-207 all machine codes mismatch at least one of the three product codes are mismatched. Procedure turn the power off/on. The fault is cleared. Y n caution ess pwb and mcu pwb cannot be replaced at the same tim...

  • Page 385

    6/02 2-355 dc1632/2240 103-320, 103-321 status indicator raps prelaunch training/review 103-320 eeprom failure a write error has occurred in the seeprom on the ess pwb. Procedure turn the power off/on. The fault is cleared. Y n replace the ess pwb (pl 13.1). Return to service call procedures. 103-32...

  • Page 386

    6/02 2-356 dc1632/2240 103-330, 103-331 prelaunch training/review status indicator raps 103-330 ess rom dimm #3 check failure an ess rom dimm #3 check failure was detected. Procedure turn the power off/on. The fault is cleared. Y n remove and replace the ess rom dimm #3. If the problem continues, re...

  • Page 387

    6/02 2-357 dc1632/2240 103-332, 103-333 status indicator raps prelaunch training/review 103-332 ess standard rom error an error was detected in the ess built-in standard rom. Procedure turn the power off/on. The fault is cleared. Y n remove and replace the ess built-in standard rom. If the problem c...

  • Page 388

    6/02 2-358 dc1632/2240 103-334, 103-335 prelaunch training/review status indicator raps 103-334 standard post script font rom error an error was detected in the standard built-in post script font rom. Procedure turn the power off/on. The fault is cleared. Y n replace the post script font rom (pl 13....

  • Page 389

    6/02 2-359 dc1632/2240 103-336, 103-337 status indicator raps prelaunch training/review 103-336 ess ram dimm #3 w/r check failure a failure was detected during read/write check of the ess ram dimm #3. Procedure turn the power off/on. The fault is cleared. Y n remove and replace the ess ram dimm #3. ...

  • Page 390

    6/02 2-360 dc1632/2240 103-338, 103-339 prelaunch training/review status indicator raps 103-338 same post script font romís found the system detected that the same post script font rom was installed. Procedure turn the power off/on. The fault is cleared. Y n install the appropriate post script font ...

  • Page 391

    6/02 2-361 dc1632/2240 103-372, 103-701 status indicator raps prelaunch training/review 103-372 iot sc soft failure iot controller software failure was detected. Procedure turn the power off/on. The fault is cleared. Y n reinstall the ess software. If the problem continues, replace the ess pwb (pl 1...

  • Page 392

    6/02 2-362 dc1632/2240 103-702 prelaunch training/review status indicator raps 103-702 changed output bin: finisher to center the output tray was changed (finisher tray to center output tray). Procedure no action required..

  • Page 393

    6/02 2-363 dc1632/2240 116-200, 116-201 status indicator raps prelaunch training/review 116-200 main pwba ic an error was detected in the ic in the ess pwb. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace the ess pwb ( pl 13.1 ). 116-201 hd t...

  • Page 394

    6/02 2-364 dc1632/2240 116-206, 116-207 prelaunch training/review status indicator raps 116-206 timer a timer error was detected. Procedure replace the ess pwb ( pl 13.1 ). 116-207 ethernet board a timer error was detected in the ethernet board. Procedure this code is not supposed to occur..

  • Page 395

    6/02 2-365 dc1632/2240 116-209, 116-310 status indicator raps prelaunch training/review 116-209 ess ps-1 rom check a failure was detected when the ess ps-1 rom was checked. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Pull out and insert the ps-1 ...

  • Page 396

    6/02 2-366 dc1632/2240 116-311, 116-314 prelaunch training/review status indicator raps 116-311 ess font rom dimm #3 check a failure was detected when the ess font rom dimm #3 was checked. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Pull out and ...

  • Page 397

    6/02 2-367 dc1632/2240 116-315, 116-316 status indicator raps prelaunch training/review 116-315 ess ram dimm #1 w/r check a failure was detected during w/r of the ess ram dimm #1. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Pull out and insert th...

  • Page 398

    6/02 2-368 dc1632/2240 116-317, 116-318 prelaunch training/review status indicator raps 116-317 standard rom dimm check an error was detected when the standard rom dimm was checked. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Pull out and insert ...

  • Page 399

    6/02 2-369 dc1632/2240 116-319, 116-320 status indicator raps prelaunch training/review 116-319 serial there is no serial board at the serial board initialization failure. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Reinstall the serial board. 11...

  • Page 400

    6/02 2-370 dc1632/2240 116-321, 116-323 prelaunch training/review status indicator raps 116-321 system soft due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to service call procedures...

  • Page 401

    6/02 2-371 dc1632/2240 116-324, 116-325 status indicator raps prelaunch training/review 116-324 exception error cpu exceptional error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace the ess pwb ( pl 13.1 ). 116-325 communication error +24 vd...

  • Page 402

    6/02 2-372 dc1632/2240 116-326, 116-327 prelaunch training/review status indicator raps 116-326 ess rom dimm #1 flash a failure was detected in the ess rom dimm #1 flash. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Pull out and insert the ess rom...

  • Page 403

    6/02 2-373 dc1632/2240 116-328, 116-329 status indicator raps prelaunch training/review 116-328 l2 cache a l2 cache failure was detected. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace the ess pwb ( pl 13.1 ). 116-329 serial i/f soft the sys...

  • Page 404

    6/02 2-374 dc1632/2240 116-330, 116-332 prelaunch training/review status indicator raps 116-330 hd file system the system detected that the an error has occurred or the hd was not formatted during hd check at power on. Procedure switch power off then on. The problem continues. Y n return to service ...

  • Page 405

    6/02 2-375 dc1632/2240 116-333, 116-335 status indicator raps prelaunch training/review 116-333 localtalk soft due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to service call procedu...

  • Page 406

    6/02 2-376 dc1632/2240 116-336, 116-337 prelaunch training/review status indicator raps 116-336 redirector hd hd failure to be detected by redirector procedure switch power off then on. The problem continues. Y n return to service call procedures. Set up the hd. If the problem continues, replace the...

  • Page 407

    6/02 2-377 dc1632/2240 116-340, 116-341 status indicator raps prelaunch training/review 116-340 short of memory when the system detected that the memory was insufficient. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Add memory pull out postscript ...

  • Page 408

    6/02 2-378 dc1632/2240 116-342, 116-344 prelaunch training/review status indicator raps 116-342 jt monitor fatal errors to be detected by the jt monitor procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace the ess pwb ( pl 13.1 ). 116-344 mf io fa...

  • Page 409

    6/02 2-379 dc1632/2240 116-345, 116-346 status indicator raps prelaunch training/review 116-345 token ring board token ring control ic access error procedure switch power off then on. The problem continues. Y n return to service call procedures. Again, switch power off then on. Return to service cal...

  • Page 410

    6/02 2-380 dc1632/2240 116-348, 116-349 prelaunch training/review status indicator raps 116-348 redirecter fatal errors to be detected by redirecter procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace the ess pwb ( pl 13.1 ). 116-349 sif on calli...

  • Page 411

    6/02 2-381 dc1632/2240 116-350, 116-351 status indicator raps prelaunch training/review 116-350 appletalk soft overall fatal errors of the appletalk due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continu...

  • Page 412

    6/02 2-382 dc1632/2240 116-352, 116-353 prelaunch training/review status indicator raps 116-352 netware soft fatal error related to the netware due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y...

  • Page 413

    6/02 2-383 dc1632/2240 116-355, 116-356 status indicator raps prelaunch training/review 116-355 snmp agent soft fatal error related to the snmp agent due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem contin...

  • Page 414

    6/02 2-384 dc1632/2240 116-357, 116-358 prelaunch training/review status indicator raps 116-357 ps soft ps fatal system error due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to servi...

  • Page 415

    6/02 2-385 dc1632/2240 116-359, 116-360 status indicator raps prelaunch training/review 116-359 plw soft fatal error in plw due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to service...

  • Page 416

    6/02 2-386 dc1632/2240 116-361, 116-365 prelaunch training/review status indicator raps 116-361 spool fatal hd fatal error of the spl hd the spoolcont detected an error at hd access. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Run the hd diag (dc...

  • Page 417

    6/02 2-387 dc1632/2240 116-366, 116-367 status indicator raps prelaunch training/review 116-366 report generator soft an operation failure of the report generator due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The p...

  • Page 418

    6/02 2-388 dc1632/2240 116-368, 116-370 prelaunch training/review status indicator raps 116-368 dump print fatal error of dumpprint due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to...

  • Page 419

    6/02 2-389 dc1632/2240 116-372, 116-373 status indicator raps prelaunch training/review 116-372 p-formatter fatal error of p-formatter due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return...

  • Page 420

    6/02 2-390 dc1632/2240 116-374, 116-375 prelaunch training/review status indicator raps 116-374 auto switch fatal error of auto sw due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to ...

  • Page 421

    6/02 2-391 dc1632/2240 116-376, 116-377 status indicator raps prelaunch training/review 116-376 port 9100 software [detection conditions] port 9100 software fail procedure switch power off then on. The problem continues. Y n return to service call procedures. Again, switch power off then on. 116-377...

  • Page 422

    6/02 2-392 dc1632/2240 116-378, 116-379 prelaunch training/review status indicator raps 116-378 mcr soft fatal error of mcr (mail contents requester) procedure switch power off then on. The problem continues. Y n return to service call procedures. Again, switch power off then on. 116-379 mcc soft fa...

  • Page 423

    6/02 2-393 dc1632/2240 116-380, 116-381 status indicator raps prelaunch training/review 116-380 mf ui cont soft fatal error of mf ui cont due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n ret...

  • Page 424

    6/02 2-394 dc1632/2240 116-382, 116-388 prelaunch training/review status indicator raps 116-382 panel application layer command error on ui controller - mf ui panel: command error at the application level a necessary parameter was not sent from the panel, an length error was detected in a variable p...

  • Page 425

    6/02 2-395 dc1632/2240 116-389, 116-390 status indicator raps prelaunch training/review 116-389 no add-on ram that should be the necessary expansion ram was not installed. Though the system has the configuration requiring the installation of the expansion ram (with the hd), it detected that the expa...

  • Page 426

    6/02 2-396 dc1632/2240 116-395, 116-396 prelaunch training/review status indicator raps 116-395 usb soft fatal error related to usb due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to...

  • Page 427

    6/02 2-397 dc1632/2240 116-398, 116-399 status indicator raps prelaunch training/review 116-398 ipp soft fatal error related to ipp due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to...

  • Page 428

    6/02 2-398 dc1632/2240 116-701, 116-702 prelaunch training/review status indicator raps 116-701 execute forced separation of two sides due to insufficient memory, 2-sided print is impossible. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Expand the...

  • Page 429

    6/02 2-399 dc1632/2240 116-703, 116-710 status indicator raps prelaunch training/review 116-703 ps interpret error an error has occurred in language analysis procedure switch power off then on. The problem continues. Y n return to service call procedures. Correct the job data. 116-710 hp-gl spool fi...

  • Page 430

    6/02 2-400 dc1632/2240 116-711, 116-712 prelaunch training/review status indicator raps 116-711 plw form synthesis error synthesis is impossible because the size/orientation of the plw form's drawing is different from that of the paper. Procedure switch power off then on. The problem continues. Y n ...

  • Page 431

    6/02 2-401 dc1632/2240 116-714, 116-715 status indicator raps prelaunch training/review 116-714 a hp-gl command error was detected [detection conditions] hp-gl/2 command error procedure switch power off then on. The problem continues. Y n return to service call procedures. Correct or remove the data...

  • Page 432

    6/02 2-402 dc1632/2240 116-718, 116-737 prelaunch training/review status indicator raps 116-718 plw form synthesis error the specified form is not registered. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Use a registered form, or register a necess...

  • Page 433

    6/02 2-403 dc1632/2240 116-738, 116-739 status indicator raps prelaunch training/review 116-738 form synthesis error synthesis is impossible because the size/orientation of the form's drawing is different from that of the paper. Procedure switch power off then on. The problem continues. Y n return t...

  • Page 434

    6/02 2-404 dc1632/2240 116-740, 116-741 prelaunch training/review status indicator raps 116-740 value calculation error the number calculated in the interpreter exceeded the limit value. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Remove the data...

  • Page 435

    6/02 2-405 dc1632/2240 116-742, 116-743 status indicator raps prelaunch training/review 116-742 logo registry error the logo data cannot be registered because of the restriction of the number of logos. Procedure switch power off then on. The problem continues. Y n return to service call procedures. ...

  • Page 436

    6/02 2-406 dc1632/2240 116-745, 116-746 prelaunch training/review status indicator raps 116-745 art command error the decomposer checks the syntax error and excess of each limit value at decomposing. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Co...

  • Page 437

    6/02 2-407 dc1632/2240 116-747, 116-748 status indicator raps prelaunch training/review 116-747 white page detected after subtracting the paper margin from the valid coordinate area, the result of the calculation will be negative. Procedure switch power off then on. The problem continues. Y n return...

  • Page 438

    6/02 2-408 dc1632/2240 116-780, 116-790 prelaunch training/review status indicator raps 116-780 attached document failure of email to xxx procedure switch power off then on. The problem continues. Y n return to service call procedures. Attached document failure of email to xxx no actions required. 1...

  • Page 439

    6/02 2-409 dc1632/2240 of 1-1 status indicator raps prelaunch training/review of 1-1 +3.5 vdc +3.5 vdc failure. Procedure perform following: ï remove rear cover (rep 14.2). ï tilt out hvps chassis (rep 1.6). Check that power is switched off. Measure resistance of fuse on +3.5v lvps ( figure 1 ). Res...

  • Page 440

    6/02 2-410 dc1632/2240 of 1-2 prelaunch training/review status indicator raps of 1-2 +5 vdc +5 vdc failure. Procedure perform following: ï remove rear cover (rep 14.2). ï tilt out hvps chassis (rep 1.6). Check that power is switched off. Measure resistance of fuse on +5v lvps ( figure 1 ). Resistanc...

  • Page 441

    6/02 2-411 dc1632/2240 of 1-4 status indicator raps prelaunch training/review of 1-4 ac power ac power failure initial actions check circuit breaker. Procedure 110/220/240 vac is measured between the noise filter pwb fs75 (+) and fs74 (-). Y n 110/220/240 vac is measured between the circuit breaker ...

  • Page 442

    6/02 2-412 dc1632/2240 of 2-1 prelaunch training/review status indicator raps of 2-1 dark / blank display ui display is dark or no text or graphics are visible. Procedure note: if a status code is displayed, go to status code rap . Switch off the power. Listen to the cooling fans at the rear of the ...

  • Page 443

    6/02 2-413 dc1632/2240 of 99-1 status indicator raps prelaunch training/review of 99-1 reflective sensor procedure enter dc330[xxxx-xxx]. Block the sensor with a blank sheet of paper. The display changed. Y n there is +5vdc measured between the sensor pin 2 (+) and gnd (-). Y n check the wire betwee...

  • Page 444

    6/02 2-414 dc1632/2240 of 99-2 prelaunch training/review status indicator raps of 99-2 transmissive sensor procedure enter dc330 [xxx-xxx]. Block the sensor. The display changed. Y n remove the sensor connector. The display changed. Y n check a short circuit between the sensor pin 2 and the pwb pin ...

  • Page 445

    6/02 2-415 dc1632/2240 of 99-3 status indicator raps prelaunch training/review of 99-3 switch procedure enter dc330 [xxx-xxx]. Actuate the switch. The display changed. Y n there is +5vdc measured between pin 2(+) of the switch and gnd(-). Y n check the wire between the switch pin 2 and the pwb pin 3...

  • Page 446

    6/02 2-416 dc1632/2240 of 99-4 prelaunch training/review status indicator raps of 99-4 solenoid / clutch open procedure note: before performing this rap, ensure that there is no mechanical problem for the sole- noid and clutch. Enter dc330 [xxx-xxx]. There is +24vdc measured between the pwb pin 3 (+...

  • Page 447

    6/02 2-417 dc1632/2240 of 99-5 status indicator raps prelaunch training/review of 99-5 solenoid / clutch shorted procedure turn off the power. Remove the pwb connector. There is 10 ohmís or less measured between the connector pin 3 and the frame. Y n replace the pwb. Check for a short circuit to fra...

  • Page 448

    6/02 2-418 dc1632/2240 of 99-6 prelaunch training/review status indicator raps of 99-6 motor open procedure note: before performing this rap, ensure that the motor is not locked or loaded enter the dc330 [xxx-xxx]. There is +24vdc measured between pin 3(+) of the pwb and gnd(-). Y n there is +24vdc ...

  • Page 449

    6/02 2-419 dc1632/2240 of 99-7 status indicator raps prelaunch training/review of 99-7 motor on procedure turn off the power. Remove the pwb connector. There is 10 ohmís or less measured between the connector pin 3 and the frame. Y n replace the pwb. Check the wire between the connector pin 3 and th...

  • Page 450

    6/02 2-420 dc1632/2240 of 99-8 prelaunch training/review status indicator raps of 99-8 nip / release solenoid open procedure note: before performing this rap, ensure that there is no (mechanical) operation failure for the solenoid. There is +24vdc measured between the nip/release solenoid pin 1 (+) ...

  • Page 451

    6/02 3-1 dc1632/2240 image quality prelaunch training/review 3 image quality iq1 iot image quality entry rap .................................................................................. 3-3 iq2 iit image quality entry rap ...........................................................................

  • Page 452

    6/02 3-2 dc1632/2240 prelaunch training/review image quality.

  • Page 453

    6/02 3-3 dc1632/2240 iq1 image quality prelaunch training/review iq1 iot image quality entry rap the purpose of this rap is to serve as the entrance vehicle into the image quality raps sec- tion. All image quality raps must be accessed through this rap. The rap will have you evaluate the copies made...

  • Page 454

    6/02 3-4 dc1632/2240 iq2 prelaunch training/review image quality iq2 iit image quality entry rap this rap is for troubleshooting iit (scanner/adf) problems only. Before proceeding, verify that the defect is present in copy mode only. If the defect is present in print mode, go to the iq1 rap. Initial...

  • Page 455

    6/02 3-5 dc1632/2240 iq3, iq4 image quality prelaunch training/review iq3 low image density rap this rap troubleshoots the causes of output images showing image density lower than speci- fication initial actions ï clean the ros windows ï replace the paper in use with fresh, dry paper of the correct ...

  • Page 456

    6/02 3-6 dc1632/2240 iq5 prelaunch training/review image quality iq5 residual image (ghosting) rap initial actions ï check the end-of-life counter for the drum cartridge. If the unit is at or near end-of-life, replace the drum cartridge (see machine consumables in section 6). Note: some ghosting on ...

  • Page 457

    6/02 3-7 dc1632/2240 iq5 image quality prelaunch training/review figure 1 iq5 rap circuit diagram.

  • Page 458

    6/02 3-8 dc1632/2240 iq6, iq7 prelaunch training/review image quality iq6 iot background rap initial actions note: some background is unavoidable on certain media, such as heavyweight paper and transparencies. Ensure that the customer selects the correct settings on the ui and print driver. Perform ...

  • Page 459

    6/02 3-9 dc1632/2240 iq7 image quality prelaunch training/review figure 1 iq7 rap circuit diagram.

  • Page 460

    6/02 3-10 dc1632/2240 iq8, iq9 prelaunch training/review image quality iq8 color-to-color misregistration rap initial actions adjust the color registration ( adj 9.6 ). If the problem remains, continue with this procedure procedure the problem involves a single color. Y n check that the ros is secur...

  • Page 461

    6/02 3-11 dc1632/2240 iq9, iq12 image quality prelaunch training/review check the components in the registration transport assembly ( pl 2.6 ) for wear, slipping, damage, or contamination. Clean/replace as required the defect occurred on copies from all five paper trays. Y n check the components in ...

  • Page 462

    6/02 3-12 dc1632/2240 iq13, iq14 prelaunch training/review image quality iq13 unfused copy rap initial actions replace the paper in use with fresh, dry paper of the correct specification. Ensure that the media being used matches the settings on the ui screen or print driver. Using the next heavier s...

  • Page 463

    6/02 3-13 dc1632/2240 iq15, iq16 image quality prelaunch training/review iq15 mottle rap this rap troubleshoots the causes of output images showing image density that varies from inboard to outboard edges, or randomly throughout the print. Initial actions ï replace the paper in use with fresh, dry p...

  • Page 464

    6/02 3-14 dc1632/2240 iq20 prelaunch training/review image quality iq20 1st btr checkout rap procedure y n tbd - refer to figure 1 ..

  • Page 465

    6/02 3-15 dc1632/2240 iq20 image quality prelaunch training/review figure 1 iq20 rap circuit diagram.

  • Page 466

    6/02 3-16 dc1632/2240 iq21 prelaunch training/review image quality iq21 developer bias rap procedure warning high voltage! Exercise caution when performing the voltage checks in this procedure. Enter dc140 [09-026]. Check the voltage at p/j 580 for the affected color(s). There should be approximatel...

  • Page 467

    6/02 3-17 dc1632/2240 iq21 image quality prelaunch training/review figure 1 iq21 rap circuit diagram.

  • Page 468

    6/02 3-18 dc1632/2240 iq22 prelaunch training/review image quality iq22 2nd btr checkout rap procedure y n tbd - refer to figure 1 ..

  • Page 469

    6/02 3-19 dc1632/2240 iq22 image quality prelaunch training/review figure 1 iq22 rap circuit diagram.

  • Page 470

    6/02 3-20 dc1632/2240 iq23 prelaunch training/review image quality iq23 bcr checkout rap procedure the problem is very high single-color background y n tbd go to flag 3 . Check the wires associated with the problem color for an open circuit. If the wires are ok., check the hv outputs at p 581 for op...

  • Page 471

    6/02 3-21 dc1632/2240 image quality specifications image quality prelaunch training/review image quality specifications the following steps are used to set up the machine for the purpose of making test pattern cop- ies to judge output image color density, balance, and registration. 1. Set the follow...

  • Page 472

    6/02 3-22 dc1632/2240 image quality specifications prelaunch training/review image quality ï original type - photo & text / halftone ï lighter/darker - auto contrast ï color saturation - normal ï variable color balance - normal ï sharpness - normal 2. Place test pattern 82e8220 on the platen and 24#...

  • Page 473

    6/02 3-23 dc1632/2240 image quality specifications image quality prelaunch training/review figure 2 color and geometric test patterns.

  • Page 474

    6/02 3-24 dc1632/2240 image quality specifications prelaunch training/review image quality.

  • Page 475

    6/02 4-1 dc1632/2240 repairs and adjustments prelaunch training/review 4 repairs & adjustments repairs electrical rep 1.1 3.3/5 v lvps bracket ....................................................................................... 4-3 rep 1.2 mcu pwb ....................................................

  • Page 476

    6/02 4-2 dc1632/2240 prelaunch training/review repairs and adjustments rep 9.20 right lift assembly ......................................................................................... 4-82 rep 9.21 left lift assembly ................................................................................

  • Page 477

    6/02 4-3 dc1632/2240 rep 1.1, rep 1.2 repairs and adjustments prelaunch training/review rep 1.1 3.3/5 v lvps bracket parts list on pl 9.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the mach...

  • Page 478

    6/02 4-4 dc1632/2240 rep 1.3, rep 1.4 prelaunch training/review repairs and adjustments rep 1.3 ess chassis parts list on pl 13.1 removal 1. If a new pwb will be installed, record nvm values for new pwb. Warning to avoid personal injury or shock, do not perform repair or adjustment activities with t...

  • Page 479

    6/02 4-5 dc1632/2240 rep 1.5, rep 1.6 repairs and adjustments prelaunch training/review rep 1.5 24 v lvps parts list on pl 9.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Rem...

  • Page 480

    6/02 4-6 dc1632/2240 rep 1.7, rep 1.8 prelaunch training/review repairs and adjustments rep 1.7 t5 or t7 high voltage power supplies parts list on pl 9.1 removal 1. Perform nvram save. Warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on ...

  • Page 481

    6/02 4-7 dc1632/2240 rep 1.8, rep 1.9 repairs and adjustments prelaunch training/review replacement ensure screws (2) are positioned in slots as shown before tightening screws (2) ( figure 2 ). Figure 2 installing interface pwb rep 1.9 24 v lvps bracket parts list on pl 9.1 removal warning to avoid ...

  • Page 482

    6/02 4-8 dc1632/2240 rep 1.10, rep 1.11 prelaunch training/review repairs and adjustments rep 1.10 hvps t6 parts list on pl 9.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Re...

  • Page 483

    6/02 4-9 dc1632/2240 rep 1.11, rep 1.12 repairs and adjustments prelaunch training/review replacement caution ensure white connector p43 and blue connector is p42. Other connectors are different sizes to ensure correct connection. Rep 1.12 ess pwb parts list on pl 13.1 removal warning to avoid perso...

  • Page 484

    6/02 4-10 dc1632/2240 rep 1.12 prelaunch training/review repairs and adjustments note: 5 mm tool may be required. 5. Remove ess pwb ( figure 1 ). Figure 1 removing ess pwb 2 remove ess nvm 3 remove postscript font rom 4 remove ess firmware eproms 5 remove ram 1 remove mac rom 6 disconnect p/j 9 disc...

  • Page 485

    6/02 4-11 dc1632/2240 rep 1.13 repairs and adjustments prelaunch training/review rep 1.13 ess nvm pwb parts list on pl 13.1 removal 1. Download ess nvm values to machine floppy. If download is not possible, most recent nvm values will be downloaded during replacement step 3. Warning to avoid persona...

  • Page 486

    6/02 4-12 dc1632/2240 rep 1.13 prelaunch training/review repairs and adjustments.

  • Page 487

    6/02 4-13 dc1632/2240 rep 4.1 repairs and adjustments prelaunch training/review rep 4.1 main drive motor assembly parts list on pl 1.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine...

  • Page 488

    6/02 4-14 dc1632/2240 rep 4.2, rep 4.3 prelaunch training/review repairs and adjustments rep 4.2 ibt motor parts list on pl 1.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Re...

  • Page 489

    6/02 4-15 dc1632/2240 rep 4.4 repairs and adjustments prelaunch training/review rep 4.4 drum motor assembly parts list on pl 1.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. R...

  • Page 490

    6/02 4-16 dc1632/2240 rep 4.4 prelaunch training/review repairs and adjustments.

  • Page 491

    6/02 4-17 dc1632/2240 rep 5.1 repairs and adjustments prelaunch training/review rep 5.1 dadf parts list on pl 20.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Disconnect conn...

  • Page 492

    6/02 4-18 dc1632/2240 rep 5.2 prelaunch training/review repairs and adjustments rep 5.2 registration gate solenoid parts list on pl 20.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machi...

  • Page 493

    6/02 4-19 dc1632/2240 rep 5.3 repairs and adjustments prelaunch training/review rep 5.3 left/right counterbalance parts list on pl 20.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machin...

  • Page 494

    6/02 4-20 dc1632/2240 rep 5.3 prelaunch training/review repairs and adjustments replacement 1. If new counterbalances are installed, position as shown (figure 3). If counterbalances are reinstalled, install according to marks made in steps 4c or 5d. Figure 3 install left/right counterbalance left co...

  • Page 495

    6/02 4-21 dc1632/2240 rep 5.4 repairs and adjustments prelaunch training/review rep 5.4 dadf control pwb parts list on pl pl 20.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. ...

  • Page 496

    6/02 4-22 dc1632/2240 rep 5.5 prelaunch training/review repairs and adjustments rep 5.5 feed motor assembly parts list on pl 20.4 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. ...

  • Page 497

    6/02 4-23 dc1632/2240 rep 5.6 repairs and adjustments prelaunch training/review rep 5.6 nudger roll parts list on pl 20.4 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. To insta...

  • Page 498

    6/02 4-24 dc1632/2240 rep 5.7 prelaunch training/review repairs and adjustments rep 5.7 feed roll assembly parts list on pl 20.4 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. O...

  • Page 499

    6/02 4-25 dc1632/2240 rep 5.8 repairs and adjustments prelaunch training/review rep 5.8 lower chute assembly parts list on pl 20.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1....

  • Page 500

    6/02 4-26 dc1632/2240 rep 5.9 prelaunch training/review repairs and adjustments rep 5.9 retard roll parts list on pl 20.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open top...

  • Page 501

    6/02 4-27 dc1632/2240 rep 5.10 repairs and adjustments prelaunch training/review rep 5.10 set gate solenoid assembly parts list on pl 20.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the mac...

  • Page 502

    6/02 4-28 dc1632/2240 rep 5.10 prelaunch training/review repairs and adjustments 2. Install set gate solenoid assembly (figure 3) figure 3 installing set gate solenoid assembly 1 position solenoid on screws 2 move solenoid as shown and tighten screws (2) 3 connect and secure harness in clip.

  • Page 503

    6/02 4-29 dc1632/2240 rep 5.11 repairs and adjustments prelaunch training/review rep 5.11 registration sensor parts list on pl 20.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1...

  • Page 504

    6/02 4-30 dc1632/2240 rep 5.12 prelaunch training/review repairs and adjustments rep 5.12 size sensors 1/2 (rear/front) parts list on pl 20.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the ...

  • Page 505

    6/02 4-31 dc1632/2240 rep 5.13 repairs and adjustments prelaunch training/review rep 5.13 dadf belt motor assembly parts list on pl 20.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machi...

  • Page 506

    6/02 4-32 dc1632/2240 rep 5.14 prelaunch training/review repairs and adjustments rep 5.14 duplex sensor parts list on pl 20.7 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remo...

  • Page 507

    6/02 4-33 dc1632/2240 rep 5.15 repairs and adjustments prelaunch training/review rep 5.15 registration pinch roll parts list on pl 20.8 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machin...

  • Page 508

    6/02 4-34 dc1632/2240 rep 5.15 prelaunch training/review repairs and adjustments 3. Remove gate (figure 2). Figure 2 removing gate 4. Remove registration pinch roll (figure 3). Figure 3 removing registration pinch roll 1 observe position of springs 3 remove screws (2) 4 remove gate while containing ...

  • Page 509

    6/02 4-35 dc1632/2240 rep 5.16 repairs and adjustments prelaunch training/review rep 5.16 exit motor assembly parts list on pl 20.9 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1...

  • Page 510

    6/02 4-36 dc1632/2240 rep 5.17 prelaunch training/review repairs and adjustments rep 5.17 document transport parts list on pl 20.10 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1...

  • Page 511

    6/02 4-37 dc1632/2240 rep 5.18 repairs and adjustments prelaunch training/review rep 5.18 rear cover parts list on pl 20.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Caution le...

  • Page 512

    6/02 4-38 dc1632/2240 rep 5.19 prelaunch training/review repairs and adjustments rep 5.19 platen belt parts list on pl 20.10 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Note: af...

  • Page 513

    6/02 4-39 dc1632/2240 rep 5.19 repairs and adjustments prelaunch training/review note: make sure that both sides of platen belt are correctly set in pulley (figure 4). Figure 3 install platen belt 1. Connect power cord and switch on power. 2. Enter dc330 [5-055]. Press start button and press the sto...

  • Page 514

    6/02 4-40 dc1632/2240 rep 5.19 prelaunch training/review repairs and adjustments.

  • Page 515

    6/02 4-41 dc1632/2240 rep 6.1 repairs and adjustments prelaunch training/review rep 6.1 ros parts list on pl 3.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove right cove...

  • Page 516

    6/02 4-42 dc1632/2240 rep 6.2 prelaunch training/review repairs and adjustments rep 6.2 platen glass parts list on pl 18.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open da...

  • Page 517

    6/02 4-43 dc1632/2240 rep 6.3, rep 6.4 repairs and adjustments prelaunch training/review rep 6.3 iit top cover removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove dadf ( rep 5...

  • Page 518

    6/02 4-44 dc1632/2240 rep 6.11 prelaunch training/review repairs and adjustments rep 6.11 carriage cables parts list on pl 18.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Note:...

  • Page 519

    6/02 4-45 dc1632/2240 rep 6.11 repairs and adjustments prelaunch training/review 7. Remove carriage cable ( figure 3 ). A. Remove spring. B. Separate spring and cable. C. Pull out ball from hole. D. Remove cable. Figure 3 removing carriage cable replacement 1. Wind carriage cable into pulley ( figur...

  • Page 520

    6/02 4-46 dc1632/2240 rep 6.11 prelaunch training/review repairs and adjustments b. Wind cable (spring hook side) onto pulley for 2.5 turns. Tape and lock cable (on spring hook) on frame ( figure 5 ). Figure 5 locking cable c. Wind cable (ball side) onto pulley for 2.4 turns. Tape and lock cable wou...

  • Page 521

    6/02 4-47 dc1632/2240 rep 6.11 repairs and adjustments prelaunch training/review d. Check orientation of ends and number of carriage cable windings (front/rear) ( figure 7 ). Reconfigure as required. Figure 7 carriage cable windings 2. Install carriage cable (ball side) ( figure 8 ). A. Hook cable t...

  • Page 522

    6/02 4-48 dc1632/2240 rep 6.11 prelaunch training/review repairs and adjustments 3. Install carriage cable (spring hook side) ( figure 9 ). A. Hook cable to pulley (from bottom to top). B. Hook cable to small pulley in half rate carriage (from bottom to top). C. Hook cable to stud (from bottom to to...

  • Page 523

    6/02 4-49 dc1632/2240 rep 6.12 repairs and adjustments prelaunch training/review rep 6.12 carriage motor parts list on pl 18.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Rem...

  • Page 524

    6/02 4-50 dc1632/2240 rep 6.13 prelaunch training/review repairs and adjustments rep 6.13 exposure lamp parts list on pl 18.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Caution...

  • Page 525

    6/02 4-51 dc1632/2240 rep 6.14 repairs and adjustments prelaunch training/review rep 6.14 lamp wire harness parts list on pl 18.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. ...

  • Page 526

    6/02 4-52 dc1632/2240 rep 6.14 prelaunch training/review repairs and adjustments 6. Remove lamp wire harness from full rate carriage ( figure 3 ). A. Flip full rate carriage. B. Remove screw. C. Remove guide. D. Disconnect connector. E. Remove lamp wire harness. Figure 3 removing lamp wire harness r...

  • Page 527

    6/02 4-53 dc1632/2240 rep 7.1 repairs and adjustments prelaunch training/review rep 7.1 tray 5 parts list on pl 2.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove rear co...

  • Page 528

    6/02 4-54 dc1632/2240 rep 7.2 prelaunch training/review repairs and adjustments rep 7.2 tray 5 feed roll parts list on pl 2.14 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Rem...

  • Page 529

    6/02 4-55 dc1632/2240 rep 7.3, rep 7.4 repairs and adjustments prelaunch training/review rep 7.3 tray 1 feeder parts list on pl 2.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1...

  • Page 530

    6/02 4-56 dc1632/2240 rep 7.5, rep 7.6 prelaunch training/review repairs and adjustments rep 7.5 tray 1 paper size sensor parts list on pl 2.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the...

  • Page 531

    6/02 4-57 dc1632/2240 rep 7.7, rep 7.8 repairs and adjustments prelaunch training/review rep 7.7 tray 4 parts list on pl 16.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pull...

  • Page 532

    6/02 4-58 dc1632/2240 rep 7.9 prelaunch training/review repairs and adjustments rep 7.9 tray 2 parts list on pl 16.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pull out tray...

  • Page 533

    6/02 4-59 dc1632/2240 rep 7.10 repairs and adjustments prelaunch training/review rep 7.10 tray 2 feeder parts list on removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pull out tra...

  • Page 534

    6/02 4-60 dc1632/2240 rep 7.11 prelaunch training/review repairs and adjustments rep 7.11 tray 3 feeder parts list on removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove tray ...

  • Page 535

    6/02 4-61 dc1632/2240 rep 7.12 repairs and adjustments prelaunch training/review rep 7.12 tray 4 feeder parts list on removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the t...

  • Page 536

    6/02 4-62 dc1632/2240 rep 7.12 prelaunch training/review repairs and adjustments 5. Remove the tray 4 feeder guides ( figure 3 ). Figure 3 removing the guides 6. Remove brackets from tray 4 feeder assembly ( figure 4 ). Figure 4 removing the brackets 1 remove screws (2) and upper guide 2 remove scre...

  • Page 537

    6/02 4-63 dc1632/2240 rep 8.1 repairs and adjustments prelaunch training/review rep 8.1 left cover assembly parts list on pl 2.9 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. R...

  • Page 538

    6/02 4-64 dc1632/2240 rep 8.1 prelaunch training/review repairs and adjustments 8. Remove left cover assembly ( figure 2 ). Figure 2 removing left cover assembly replacement install left cover assembly on hinge pins, manually align marks on motion damper, then tip up transport to engage motion dampe...

  • Page 539

    6/02 4-65 dc1632/2240 rep 8.2 repairs and adjustments prelaunch training/review rep 8.2 duplex chute parts list on pl 2.8 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove r...

  • Page 540

    6/02 4-66 dc1632/2240 rep 8.3, rep 8.5 prelaunch training/review repairs and adjustments rep 8.3 duplex transport assembly parts list on pl 2.7 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to th...

  • Page 541

    6/02 4-67 dc1632/2240 rep 8.6 repairs and adjustments prelaunch training/review rep 8.6 registration transport assembly parts list on pl 2.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the m...

  • Page 542

    6/02 4-68 dc1632/2240 rep 8.7 prelaunch training/review repairs and adjustments rep 8.7 exit transport assembly parts list on pl 2.10 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine....

  • Page 543

    6/02 4-69 dc1632/2240 rep 9.1, rep 9.2 repairs and adjustments prelaunch training/review rep 9.1 drum cartridge parts list on pl 4.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. ...

  • Page 544

    6/02 4-70 dc1632/2240 rep 9.3, rep 9.4 prelaunch training/review repairs and adjustments rep 9.3 waste toner cartridge cover parts list on pl 4.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to ...

  • Page 545

    6/02 4-71 dc1632/2240 rep 9.5, rep 9.6 repairs and adjustments prelaunch training/review rep 9.5 full toner sensor parts list on pl 4.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machin...

  • Page 546

    6/02 4-72 dc1632/2240 rep 9.7 prelaunch training/review repairs and adjustments rep 9.7 toner dispenser parts list on pl 6.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open ...

  • Page 547

    6/02 4-73 dc1632/2240 rep 9.8 repairs and adjustments prelaunch training/review rep 9.8 plate assembly parts list on pl 4.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove...

  • Page 548

    6/02 4-74 dc1632/2240 rep 9.8 prelaunch training/review repairs and adjustments 11. Disconnect developer housing harnesses ( figure 2 ). A. Open harness clip and remove harness from clip. B. Disconnect harness p/jís (3). C. Remove screw from inner left harness cover and remove cover. D. Remove devel...

  • Page 549

    6/02 4-75 dc1632/2240 rep 9.9 repairs and adjustments prelaunch training/review rep 9.9 developer housing parts list on pl 6.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Rem...

  • Page 550

    6/02 4-76 dc1632/2240 rep 9.10 prelaunch training/review repairs and adjustments rep 9.10 developer parts list on pl 6.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove fr...

  • Page 551

    6/02 4-77 dc1632/2240 rep 9.10, rep 9.11 repairs and adjustments prelaunch training/review figure 4 installing developer 2. Install developer housing. A. Ensure pin at rear of developer housing engages hole in rear frame of machine. B. Reassemble machine. C. Adjust atc sensor (adj). Rep 9.11 toner d...

  • Page 552

    6/02 4-78 dc1632/2240 rep 9.12, rep 9.13 prelaunch training/review repairs and adjustments rep 9.12 ibt steering drive assembly parts list on pl 1.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied ...

  • Page 553

    6/02 4-79 dc1632/2240 rep 9.14, rep 9.15 repairs and adjustments prelaunch training/review rep 9.14 mob sensor assembly parts list on pl 1.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the m...

  • Page 554

    6/02 4-80 dc1632/2240 rep 9.16, rep 9.17 prelaunch training/review repairs and adjustments rep 9.16 ibt cleaner assembly parts list on pl 5.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the ...

  • Page 555

    6/02 4-81 dc1632/2240 rep 9.18, rep 9.19 repairs and adjustments prelaunch training/review rep 9.18 lever parts list on pl 5.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Ope...

  • Page 556

    6/02 4-82 dc1632/2240 rep 9.20 prelaunch training/review repairs and adjustments rep 9.20 right lift assembly parts list on pl 5.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1....

  • Page 557

    6/02 4-83 dc1632/2240 rep 9.21 repairs and adjustments prelaunch training/review rep 9.21 left lift assembly parts list on pl 5.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. ...

  • Page 558

    6/02 4-84 dc1632/2240 rep 9.22 prelaunch training/review repairs and adjustments rep 9.22 transfer belt parts list on pl 5.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Caution ...

  • Page 559

    6/02 4-85 dc1632/2240 rep 9.22 repairs and adjustments prelaunch training/review 6. Position latch ( figure 4 ) a. Remove screw. B. Remove latch. C. Fix latch. Figure 4 positioning latch 7. Install stand plate (figure 5) a. Install plate. Figure 5 installing stand plate.

  • Page 560

    6/02 4-86 dc1632/2240 rep 9.22 prelaunch training/review repairs and adjustments 8. Place stand plate below and stand ibt belt assembly. 9. Relax tension of belt on both sides (figure 6) a. Push up bracket. B. Push up lever and hang pin on hole. Figure 6 relaxing belt tension 10. Remove bracket (fig...

  • Page 561

    6/02 4-87 dc1632/2240 rep 9.22 repairs and adjustments prelaunch training/review 11. Pull out bur roll housing from hole below and move it in arrow direction (figure 8) a. Pull housing. B. Turn housing to move it. Figure 8 pulling out bur roll housing 12. Remove transfer belt (figure 9) figure 9 rem...

  • Page 562

    6/02 4-88 dc1632/2240 rep 9.22 prelaunch training/review repairs and adjustments replacement 1. Install transfer belt with reflector at rear ( figure 10 ). Figure 10 installing transfer belt 2. After installing transfer belt, move it to center of ibt frame (exposed parts of ibt drive roll are same a...

  • Page 563

    6/02 4-89 dc1632/2240 rep 9.22 repairs and adjustments prelaunch training/review 3. If transfer belt is skewed or wrinkled, perform following steps: (figure 12) a. Relax tension of belt. B. Rotate gear in arrow direction and move transfer belt. Figure 12 re-positioning transfer belt.

  • Page 564

    6/02 4-90 dc1632/2240 rep 9.23, rep 9.24 prelaunch training/review repairs and adjustments rep 9.23 1st btr roll parts list on pl 5.4 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine....

  • Page 565

    6/02 4-91 dc1632/2240 rep 9.26 repairs and adjustments prelaunch training/review rep 9.26 atc sensor parts list on pl 6.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove f...

  • Page 566

    6/02 4-92 dc1632/2240 rep 9.26 prelaunch training/review repairs and adjustments replacement note: remove atc sensor setup data tag from new sensor. On tag, highlight k, c, m, or y as required for color of developer housing. Raise xerographic release lever and install tag in position shown ( figure ...

  • Page 567

    6/02 4-93 dc1632/2240 rep 9.27 repairs and adjustments prelaunch training/review rep 9.27 retract shaft parts list on pl 5.4 replacement note: cam and flag must be aligned as shown, both on the same side (figure 1). Figure 1 cam and flag alignment correct alignment incorrect alignment.

  • Page 568

    6/02 4-94 dc1632/2240 rep 9.27 prelaunch training/review repairs and adjustments.

  • Page 569

    6/02 4-95 dc1632/2240 rep 10.1, rep 10.2 repairs and adjustments prelaunch training/review rep 10.1 fuser parts list on pl 7.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Warnin...

  • Page 570

    6/02 4-96 dc1632/2240 rep 10.3 prelaunch training/review repairs and adjustments rep 10.3 main/sub heater rod parts list on pl 7.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1....

  • Page 571

    6/02 4-97 dc1632/2240 rep 10.3 repairs and adjustments prelaunch training/review 5. Remove heater rods ( figure 3 ). Figure 3 removing heater rods remove heater rods.

  • Page 572

    6/02 4-98 dc1632/2240 rep 10.3 prelaunch training/review repairs and adjustments.

  • Page 573

    6/02 4-99 dc1632/2240 rep 12.1 repairs and adjustments prelaunch training/review rep 12.1 h transport assembly parts list on pl 17.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. ...

  • Page 574

    6/02 4-100 dc1632/2240 rep 12.2 prelaunch training/review repairs and adjustments rep 12.2 h transport belt parts list on pl 17.4 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. ...

  • Page 575

    6/02 4-101 dc1632/2240 rep 12.2 repairs and adjustments prelaunch training/review 5. Remove the entrance upper cover ( figure 3 ) figure 3 removing the entrance upper cover 6. Remove the input h transport roll ( figure 4 ). Figure 4 removing the h transport roll 1 remove screws (4) 2 remove entrance...

  • Page 576

    6/02 4-102 dc1632/2240 rep 12.2 prelaunch training/review repairs and adjustments 7. Remove the output h transport roll ( figure 5 ). Figure 5 removing the h transport roll 1 remove clip and bearing 2 remove clip, pulley, and bearing 3 remove h transport roll 4 remove the h transport belts.

  • Page 577

    6/02 4-103 dc1632/2240 rep 12.3 repairs and adjustments prelaunch training/review rep 12.3 entrance sensor parts list on pl 17.4 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. R...

  • Page 578

    6/02 4-104 dc1632/2240 rep 12.4 prelaunch training/review repairs and adjustments rep 12.4 finisher parts list on pl 17.5 removal caution make sure to have two people to operate since the finisher unit weighs more than 16kg. When one person operates, detach the unit following the steps after making ...

  • Page 579

    6/02 4-105 dc1632/2240 rep 12.5 repairs and adjustments prelaunch training/review rep 12.5 stack height sensor assembly parts list on pl 17.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the ...

  • Page 580

    6/02 4-106 dc1632/2240 rep 12.6 prelaunch training/review repairs and adjustments rep 12.6 eject roll assembly parts list on pl 17.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. ...

  • Page 581

    6/02 4-107 dc1632/2240 rep 12.6 repairs and adjustments prelaunch training/review 4. Remove the thumbscrews (2) ( figure 3 ). Figure 3 removing thumbscrews 5. Remove the tray guide ( figure 4 ). Figure 4 removing tray guide 1 remove screws (4) 2 remove fastener and cable clamp 3 remove cable from co...

  • Page 582

    6/02 4-108 dc1632/2240 rep 12.6 prelaunch training/review repairs and adjustments 6. Remove the sensor ( figure 5 ). Figure 5 remove sensor 7. Remove eject roll ( figure 6 ). Figure 6 removing eject roll disconnect harness and remove sensor 1 remove clip, actuator, and clutch 2 remove collar and gea...

  • Page 583

    6/02 4-109 dc1632/2240 rep 12.6 repairs and adjustments prelaunch training/review 8. Remove eject shaft ( figure 7 ). Figure 7 removing eject shaft replacement note: when replacing feed roll or eject shaft, replace them simultaneously. Note: when installing the clutch, ensure to insert the stop into...

  • Page 584

    6/02 4-110 dc1632/2240 rep 12.7 prelaunch training/review repairs and adjustments rep 12.7 decurler roll parts list on pl 17.7 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Rem...

  • Page 585

    6/02 4-111 dc1632/2240 rep 12.8 repairs and adjustments prelaunch training/review rep 12.8 finisher drive motor parts list on pl 17.7 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine....

  • Page 586

    6/02 4-112 dc1632/2240 rep 12.9 prelaunch training/review repairs and adjustments rep 12.9 belt parts list on pl 17.7 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the r...

  • Page 587

    6/02 4-113 dc1632/2240 rep 12.9 repairs and adjustments prelaunch training/review 4. Remove the cam bracket assembly ( figure 3 ). A. Remove the screws (4). B. Remove the cam bracket assembly. Figure 3 removing the cam bracket assembly 5. Remove the belt ( figure 4 ). Figure 4 removing the belt 1 re...

  • Page 588

    6/02 4-114 dc1632/2240 rep 12.9 prelaunch training/review repairs and adjustments replacement note: during assembly, refer to figure 5 . Figure 5 inserting axle of cam bracket assembly into hole note: during assembly, refer to figure 6 . Figure 6 engaging pawl with slot 2 align axle with hole 1 rais...

  • Page 589

    6/02 4-115 dc1632/2240 rep 12.10 repairs and adjustments prelaunch training/review rep 12.10 rail parts list on pl 17.9 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the...

  • Page 590

    6/02 4-116 dc1632/2240 rep 12.10 prelaunch training/review repairs and adjustments 4. Remove the pwb cover ( figure 3 ). Figure 3 removing the pwb cover 5. Move the pwb chassis down ( figure 4 ). Figure 4 moving pwb chassis down remove screws (10) and cover 1 disconnect p848 and remove from guide 2 ...

  • Page 591

    6/02 4-117 dc1632/2240 rep 12.10 repairs and adjustments prelaunch training/review 6. Remove rear rail mounting screws (2) ( figure 5 ). Figure 5 removing rear rail mounting screws (2) 7. Remove front rail mounting screws (2) ( figure 6 ). Figure 6 removing front rail mounting screw remove screws (2...

  • Page 592

    6/02 4-118 dc1632/2240 rep 12.10 prelaunch training/review repairs and adjustments 8. Remove the rail assembly ( figure 7 ). Figure 7 removing rail assembly 9. Remove the carriage assembly ( figure 8 ). Figure 8 removing the carriage assembly.

  • Page 593

    6/02 4-119 dc1632/2240 rep 12.10 repairs and adjustments prelaunch training/review 10. Remove screws (5) and remove rail ( figure 9 ). Figure 9 removing rail screws (5).

  • Page 594

    6/02 4-120 dc1632/2240 rep 12.11 prelaunch training/review repairs and adjustments rep 12.11 stapler assembly parts list on pl 17.9 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1...

  • Page 595

    6/02 4-121 dc1632/2240 rep 12.11 repairs and adjustments prelaunch training/review replacement note: insert stapler assembly tab into slot ( figure 3 ). Figure 3 inserting tab into slot tab slot.

  • Page 596

    6/02 4-122 dc1632/2240 rep 12.12 prelaunch training/review repairs and adjustments rep 12.12 compiler tray assembly parts list on pl 17.10 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the mac...

  • Page 597

    6/02 4-123 dc1632/2240 rep 12.12 repairs and adjustments prelaunch training/review 4. Remove thumbscrews (2) ( figure 3 ). Figure 3 removing thumbscrews (2) 5. Remove the tray guide ( figure 4 ). Figure 4 removing tray guide 1 remove screws (4) 2 remove fastener and cable clamp 3 remove cable from c...

  • Page 598

    6/02 4-124 dc1632/2240 rep 12.12 prelaunch training/review repairs and adjustments 6. Release compiler tray harness ( figure 5 ). Figure 5 releasing compiler tray harness 7. Remove the screw on the inboard side ( figure 6 ). Figure 6 removing screw on inboard side 1 disconnect and remove form guide ...

  • Page 599

    6/02 4-125 dc1632/2240 rep 12.12 repairs and adjustments prelaunch training/review 8. Remove the compiler tray assembly ( figure 7 ). Figure 7 removing compiler tray assembly.

  • Page 600

    6/02 4-126 dc1632/2240 rep 12.13 prelaunch training/review repairs and adjustments rep 12.13 stacker motor assembly parts list on pl 17.11 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the mac...

  • Page 601

    6/02 4-127 dc1632/2240 rep 12.13 repairs and adjustments prelaunch training/review 4. Remove the stacker motor assembly ( figure 3 ). A. Remove the screws (3) while sliding the pwb chassis upward. B. Slide the gear. C. Remove the stacker motor assembly. Figure 3 removing stacker motor assembly 1 lif...

  • Page 602

    6/02 4-128 dc1632/2240 rep 12.14 prelaunch training/review repairs and adjustments rep 12.14 front elevator bracket parts list on pl 17.11 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the mac...

  • Page 603

    6/02 4-129 dc1632/2240 rep 12.14 repairs and adjustments prelaunch training/review 4. Remove the thumbscrews (2) ( figure 3 ). Figure 3 removing thumbscrews 5. Remove the tray guide ( figure 4 ). Figure 4 removing tray guide 1 remove screws (4) 2 remove fastener and cable clamp 3 remove cable from c...

  • Page 604

    6/02 4-130 dc1632/2240 rep 12.14 prelaunch training/review repairs and adjustments 6. Move pwb chassis ( figure 5 ). Figure 5 moving pwb chassis 7. Remove front elevator bracket ( figure 6 ). Figure 6 removing elevator belt assembly 1 release wires from clamp 2 loosen screw 2 remove screws (2) 4 mov...

  • Page 605

    6/02 4-131 dc1632/2240 rep 12.15 repairs and adjustments prelaunch training/review rep 12.15 paddle gear shaft parts list on pl 17.12 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine....

  • Page 606

    6/02 4-132 dc1632/2240 rep 12.15 prelaunch training/review repairs and adjustments 5. Remove the paddle gear shaft ( figure 3 ). Figure 3 removing paddle gear shaft.

  • Page 607

    6/02 4-133 dc1632/2240 rep 12.16 repairs and adjustments prelaunch training/review rep 12.16 finisher pwb parts list on pl 17.13 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. R...

  • Page 608

    6/02 4-134 dc1632/2240 rep 12.16 prelaunch training/review repairs and adjustments 4. Remove the finisher pwb (figure 3). Figure 3 removing finisher pwb replacement note: when installing, keep the core (figure 2) inside the pwb box. Remove screws (6) and pwb.

  • Page 609

    6/02 4-135 dc1632/2240 rep 12.17 repairs and adjustments prelaunch training/review rep 12.17 entrance upper cover parts list on pl 17.3 removal 1. Remove the h transport assembly ( rep 12.1 ). 2. Remove the following: a. H transport front cover ( pl 17.3 ) b. H transport rear cover ( pl 17.3 ) c. St...

  • Page 610

    6/02 4-136 dc1632/2240 rep 12.18 prelaunch training/review repairs and adjustments rep 12.18 cam bracket assembly parts list on pl 17.8 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machin...

  • Page 611

    6/02 4-137 dc1632/2240 rep 12.18 repairs and adjustments prelaunch training/review 4. Remove the cam bracket assembly ( figure 3 ). A. Remove the screws (4). B. Remove the cam bracket assembly. Figure 3 removing the cam bracket assembly replacement note: during assembly, refer to figure 4 . Figure 4...

  • Page 612

    6/02 4-138 dc1632/2240 rep 12.18 prelaunch training/review repairs and adjustments note: during assembly, refer to figure 5 . Figure 5 engaging pawl with slot rotate cam so pawl engages slot.

  • Page 613

    6/02 4-139 dc1632/2240 rep 12.19 repairs and adjustments prelaunch training/review rep 12.19 finisher rack assembly parts list on pl 17.1 removal 1. Remove finisher ( rep 12.4 ). 2. Loosen feet ( figure 1 ). Figure 1 loosening feet 3. Remove bottom plate (figure 2). Figure 2 removing bottom plate lo...

  • Page 614

    6/02 4-140 dc1632/2240 rep 12.19 prelaunch training/review repairs and adjustments 4. Remove rear rack ( figure 3 ). Figure 3 removing rear rack 5. Remove front rack (figure 4). Figure 4 removing front rack 1 remove thumbscrew 2 lift to remove rack 1 remove thumbscrew 2 lift to remove rack.

  • Page 615

    6/02 4-141 dc1632/2240 rep 12.20 repairs and adjustments prelaunch training/review rep 12.20 lowering stacker tray parts list on pl 17.1 purpose if the need arises to lower the stacker tray quickly or without power applied perform following: 1. Remove finisher rear cover ( pl 17.5 ). 2. While holdin...

  • Page 616

    6/02 4-142 dc1632/2240 rep 12.20 prelaunch training/review repairs and adjustments.

  • Page 617

    6/02 4-143 dc1632/2240 rep 14.1 repairs and adjustments prelaunch training/review rep 14.1 top cover parts list on pl 10.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove ...

  • Page 618

    6/02 4-144 dc1632/2240 rep 14.2, rep 14.3 prelaunch training/review repairs and adjustments rep 14.2 rear cover parts list on pl 10.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine....

  • Page 619

    6/02 4-145 dc1632/2240 rep 14.4, rep 14.5 repairs and adjustments prelaunch training/review rep 14.4 rear left middle cover parts list on pl 10.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to ...

  • Page 620

    6/02 4-146 dc1632/2240 rep 14.6, rep 14.7 prelaunch training/review repairs and adjustments rep 14.6 left lower cover assembly parts list on pl 2.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied t...

  • Page 621

    6/02 4-147 dc1632/2240 rep 14.7, rep 14.8 repairs and adjustments prelaunch training/review figure 1 removing front cover rep 14.8 fuser cover parts list on pl 10.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrica...

  • Page 622

    6/02 4-148 dc1632/2240 rep 14.9, rep 14.10 prelaunch training/review repairs and adjustments rep 14.9 rear cover parts list on pl 16.16 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machin...

  • Page 623

    6/02 4-149 dc1632/2240 rep 14.11, rep 14.12 repairs and adjustments prelaunch training/review rep 14.11 left cover assembly parts list on pl 16.13 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to...

  • Page 624

    6/02 4-150 dc1632/2240 rep 14.11, rep 14.12 prelaunch training/review repairs and adjustments.

  • Page 625

    6/02 4-151 dc1632/2240 adj 5.1 repairs and adjustments prelaunch training/review adj 5.1 dadf side registration purpose align image scanned from document with left side edge of paper. Check 1. Make two copies from the platen glass to be used as dadf originals. A. Register test chart 82e8220 on plate...

  • Page 626

    6/02 4-152 dc1632/2240 adj 5.1 prelaunch training/review repairs and adjustments adjustment 1. Adjust side 1 dadf side registration. A. Enter nvm rear/write (dc131) [715-015]. Note: increasing value moves side edge metrics se1 through se4 toward edge. B. If b is more than a, increase the nvm value (...

  • Page 627

    6/02 4-153 dc1632/2240 adj 5.2 repairs and adjustments prelaunch training/review adj 5.2 dadf counterbalance purpose correct dadf opening and closing action. Check 1. Check dadf opening and closing action. A. Raise dadf and check that it remains in fully raised position. B. Check that the dadf close...

  • Page 628

    6/02 4-154 dc1632/2240 adj 5.3 prelaunch training/review repairs and adjustments adj 5.3 dadf parallelism purpose enable parallel document placement and image scan. Check warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical ...

  • Page 629

    6/02 4-155 dc1632/2240 adj 5.4 repairs and adjustments prelaunch training/review adj 5.4 document transport height purpose enable document feed at the correct speed and free of skew. Check warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch...

  • Page 630

    6/02 4-156 dc1632/2240 adj 5.4 prelaunch training/review repairs and adjustments 3. Adjust document transport height ( figure 3 ). Figure 3 adjusting document transport height 4. Repeat check. Lower document transport frame raise docu- ment trans- port frame 2 adjust screw ! Lower dadf 3 raise dadf ...

  • Page 631

    6/02 4-157 dc1632/2240 adj 5.5 repairs and adjustments prelaunch training/review adj 5.5 dadf top registration purpose align image scanned from document with top edge of paper. Check 1. Make two dadf originals. A. Register test chart 82e8220 on platen with lead edge metrics le1 through le3 against l...

  • Page 632

    6/02 4-158 dc1632/2240 adj 5.5 prelaunch training/review repairs and adjustments ï 1 copy iii. Press the start button. C. Check that top edge metrics are same distance from edge of paper for both copies. If the difference is greater than 1 mm, go to step 2 of the adjustment. Otherwise dadf side regi...

  • Page 633

    6/02 4-159 dc1632/2240 adj 5.6 repairs and adjustments prelaunch training/review adj 5.6 dadf document detection purpose preliminary-enable document size sensing. Check dc927 size detection automatic correction perform this adjustment when the following operation is conducted: ï replacing of the dad...

  • Page 634

    6/02 4-160 dc1632/2240 adj 5.7 prelaunch training/review repairs and adjustments adj 5.7 dadf non-standard document custom registration purpose preliminary-document sizes other than dadf detectable document size (non-standard size) are registered and transported as standard document size. Hence, spe...

  • Page 635

    6/02 4-161 dc1632/2240 adj 6.1 repairs and adjustments prelaunch training/review scanner adj 6.1 full/half rate carriage purpose establish full rate and half rate carriage position. Check warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch ...

  • Page 636

    6/02 4-162 dc1632/2240 adj 6.1 prelaunch training/review repairs and adjustments 4. Install alignment tool in front end of half rate carriage (figure 3). Figure 3 installing alignment tool in front end of half rate carriage 5. Check that tool will install in other end of carriage. If the tool instal...

  • Page 637

    6/02 4-163 dc1632/2240 adj 6.1 repairs and adjustments prelaunch training/review 6. Check that alignment tool can be installed through frame into alignment hole in full rate carriage (figure 5). If alignment tool fits through frame hole into full rate carriage alignment hole, perform the same check ...

  • Page 638

    6/02 4-164 dc1632/2240 adj 6.1 prelaunch training/review repairs and adjustments.

  • Page 639

    6/02 4-165 dc1632/2240 adj 9.1, adj 9.2 repairs and adjustments prelaunch training/review adj 9.1 max setup purpose to conduct a check of the machine and set it up so that excellent copy quality can be consis- tently obtained by stabilizing the development potential and copy density. Adjustment max ...

  • Page 640

    6/02 4-166 dc1632/2240 adj 9.3, adj 9.4 prelaunch training/review repairs and adjustments adj 9.3 trc control/toner density setup (dc922) purpose to check the output of atc sensor and to determine if tc control performed normally. Allows manual adjustment of tc if control is not functioning. Check 1...

  • Page 641

    6/02 4-167 dc1632/2240 adj 9.5 repairs and adjustments prelaunch training/review adj 9.5 trc adjust (dc924) purpose caution perform this adjustment only to correct a strong customer complaint. Altering the setpoints will affect both print and copy modes. Also, there is quite a bit of overlap among t...

  • Page 642

    6/02 4-168 dc1632/2240 adj 9.6 prelaunch training/review repairs and adjustments adj 9.6 color registration (dc685) purpose to establish correct horizontal and vertical positioning of the four primary color images the procedure consists of the following steps, which must be performed in the listed s...

  • Page 643

    6/02 4-169 dc1632/2240 adj 9.6 repairs and adjustments prelaunch training/review 4. Select the center setup button. 5. Select start. Caution make sure not to hook the wiring harness when moving the mob sensor. 6. If center setup is ok, dc685 is complete. Use the cleaning tool to pull the mob sensor ...

  • Page 644

    6/02 4-170 dc1632/2240 adj 9.7, adj 9.8 prelaunch training/review repairs and adjustments adj 9.7 iit calibration (dc945) purpose ï to calculate and set up the white reference correction coefficient. ï to correct the iit sensitivity dispersion (ccd calibration). ï adjust the light axis correction da...

  • Page 645

    6/02 4-171 dc1632/2240 adj 9.9 repairs and adjustments prelaunch training/review adj 9.9 iot registration series (dc129) purpose the purpose is to adjust the position of the printed image on the page. This is done by chang- ing the value in the appropriate nvm location in dc129. This controls where ...

  • Page 646

    6/02 4-172 dc1632/2240 adj 9.9 prelaunch training/review repairs and adjustments side edge registration for paper trays 1 - 5 purpose note: each paper tray has a separate setting for side edge registration. To correctly position the side edge of the image in relation to the outboard edge of the pape...

  • Page 647

    6/02 4-173 dc1632/2240 adj 9.9, adj 9.10 repairs and adjustments prelaunch training/review lead edge registration for tray 5 (msi) purpose note: there are three settings for tray 5 lead edge; one for standard weight paper, one for heavyweight stock, and one for extra-heavyweight stock. To correctly ...

  • Page 648

    6/02 4-174 dc1632/2240 adj 9.10, adj 9.11 prelaunch training/review repairs and adjustments adjustment 1. Enter dc131 [715-301]. 2. Change the value: ï each bit represents 0.036 mm ï increase the value to move the image toward the lead edge. ï decrease the value to move the image away from the lead ...

  • Page 649

    6/02 4-175 dc1632/2240 adj 9.11, adj 9.12 repairs and adjustments prelaunch training/review 4. If the value is not within the specified range, perform the adjustment: adjustment purpose 1. Enter dc131 [715-014]. 2. Change the value: ï each bit represents 0.036 mm ï increase the value to move the ima...

  • Page 650

    6/02 4-176 dc1632/2240 adj 9.12 prelaunch training/review repairs and adjustments figure 1 checking horizontal magnification lead edge 200mm +/-1mm.

  • Page 651

    6/02 4-177 dc1632/2240 adj 9.12 repairs and adjustments prelaunch training/review 4. Check vertical magnification ( figure 2 ): measure the 300mm line running from near le1 to the trail edge of the 1.8lp ladder. If the dimension is not 300mm ±1.5mm, perform the adjustment. Figure 2 checking vertical...

  • Page 652

    6/02 4-178 dc1632/2240 adj 9.13 prelaunch training/review repairs and adjustments adj 9.13 ui display calibration purpose adjust the display by making the buttons on the display correspond to the touch panel, so that users can correctly select the content indicated on the display. Perform this adjus...

  • Page 653

    6/02 4-179 dc1632/2240 adj 9.14 repairs and adjustments prelaunch training/review adj 9.14 inboard/outboard density purpose to perform the ros in/out light quantity correction with this adjustment, when in/out densities are different but the parameters other than ros light quantity judges that all i...

  • Page 654

    6/02 4-180 dc1632/2240 adj 9.14 prelaunch training/review repairs and adjustments figure 2 standard pattern: pattern 0 (fig. 3) figure 3 group 1 (fig. 4).

  • Page 655

    6/02 4-181 dc1632/2240 adj 9.14 repairs and adjustments prelaunch training/review figure 4 group 2 group 3: when the patterns are dark/light for only both edges. (fig. 5).

  • Page 656

    6/02 4-182 dc1632/2240 adj 9.14 prelaunch training/review repairs and adjustments figure 5 group 3.

  • Page 657

    6/02 4-183 dc1632/2240 adj 9.14 repairs and adjustments prelaunch training/review (fig. 6) figure 6 group 4 (fig. 7) figure 7 group 5 4. Select a pattern and change the following nvm corresponding to the pattern. Note: do not use the value other than the recommended values below as the nvm value. Th...

  • Page 658

    6/02 4-184 dc1632/2240 adj 9.14 prelaunch training/review repairs and adjustments reference information the correct light quantity value in ros is normally 1024. If the value is decreased by 5%, the light quantity decreases too. Hence, entering the 5 stages of light quantity correction value by 5% i...

  • Page 659

    6/02 4-185 dc1632/2240 adj 12.1 repairs and adjustments prelaunch training/review adj 12.1 finisher alignment purpose align iot copy output with entrance to finisher h transport. Adjustment warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switc...

  • Page 660

    6/02 4-186 dc1632/2240 adj 12.1 prelaunch training/review repairs and adjustments.

  • Page 661

    6/02 5-1 dc1632/2240 parts list prelaunch training/review 5 parts list overview introduction ..................................................................................................................... 5-3 subsystem information ..................................................................

  • Page 662

    6/02 5-2 dc1632/2240 prelaunch training/review parts list pl 17.6 top cover and eject roll................................................................................... 5-71 pl 17.7 paper transportation: 1 of 2 .............................................................................. 5-72 ...

  • Page 663

    6/02 5-3 dc1632/2240 introduction parts list prelaunch training/review introduction overview the parts list section identifies all part numbers and the corresponding location of all spared subsystem components. Organization parts lists each item number in the part number listing corresponds to an it...

  • Page 664

    6/02 5-4 dc1632/2240 subsystem information prelaunch training/review parts list subsystem information use of the term "assembly" the term "assembly" will be used for items in the part number listing that include other itemized parts in the part number listing. When the word "assembly” is found in th...

  • Page 665

    6/02 5-5 dc1632/2240 symbology parts list prelaunch training/review symbology a tag number within a circle pointing to an item number shows that the part has been changed by the tag number within the circle (figure 1). Information on the modification is in the change tag index. Figure 1 with tag sym...

  • Page 666

    6/02 5-6 dc1632/2240 symbology prelaunch training/review parts list a tag number within a circle with no apex shows that the entire drawing has been changed by the tag number within the circle (figure 3). Information on the modification is in the change tag index. Figure 3 entire drawing with tag sy...

  • Page 667

    6/02 5-7 dc1632/2240 pl 1.1 parts list prelaunch training/review pl 1.1 drive unit item part description 1 007k85750 drum motor assembly (rep 4.4) 2 – drum motor (p/o pl 1.1 item 1) 3 – gear bracket (p/o pl 1.1 item 1) 4 007k87110 ibt motor assembly (rep 4.2) 5 – ibt motor (p/o pl 1.1 item 4) 6 – ge...

  • Page 668

    6/02 5-8 dc1632/2240 pl 1.2 prelaunch training/review parts list pl 1.2 main drive motor assembly item part description 1 – friction clutch (not spared) 2 – shaft (not spared) 3 – gear (32t) (not spared) 4 – gear (28t) (not spared) 5 – bearing (not spared) 6 – shaft (not spared) 7 – gear (20t) (not ...

  • Page 669

    6/02 5-9 dc1632/2240 pl 1.3 parts list prelaunch training/review pl 1.3 ibt steering motor and mob sensor item part description 1 007k85580 ibt steering motor assembly (rep 9.12) 2 – ibt steering motor (p/o pl 1.3 item 1) 3 – plate (p/o pl 1.3 item 1) 4 130k60865 mob sensor assembly (rep 9.14,adj 9....

  • Page 670

    6/02 5-10 dc1632/2240 pl 2.1 prelaunch training/review parts list pl 2.1 tray 1: 1 of 2 item part description 1 003e23672 stop 2 014e42850 spacer 3 110k08541 tray 1 paper size sensor (rep 7.5) 4 050k48170 tray 1 (rep 7.8) 5 – cover (not spared) 6 892e41110 label (1) 7 – bracket (not spared).

  • Page 671

    6/02 5-11 dc1632/2240 pl 2.2 parts list prelaunch training/review pl 2.2 tray 1: 2 of 2 item part description 1 892e13310 instruction label 3 – max label (not spared) 4 – tray (not spared) 5 – side guide (not spared) 6 – end guide (not spared) 7 – link (not spared) 8 – stop (not spared) 9 – spring (...

  • Page 672

    6/02 5-12 dc1632/2240 pl 2.3 prelaunch training/review parts list pl 2.3 tray 1 feeder and left lower cover assembly item part description 1 059k15573 tray 1 feeder (rep 7.3) 2 802k13193 left lower cover assembly (rep 14.6) 3 – left lower cover (p/o pl 2.3 item 2) 4 – pinch roll (p/o pl 2.3 item 2) ...

  • Page 673

    6/02 5-13 dc1632/2240 pl 2.4 parts list prelaunch training/review pl 2.4 tray 1 feeder: 1 of 2 item part description 1 127k23230 tray 1 feed/lift motor (rep 7.4) 2 – bracket (not spared) 3 005k83081 one-way clutch 4 007k85730 one-way gear 5 – gear (13t) (not spared) 6 – bearing (not spared) 7 – shaf...

  • Page 674

    6/02 5-14 dc1632/2240 pl 2.5 prelaunch training/review parts list pl 2.5 tray 1 feeder: 2 of 2 item part description 1 – spring (not spared) 2 600k78460 roll kit (3 rolls/kit) 3 005k05890 one-way clutch 4 – gear (not spared) 5 – shaft (not spared) 6 – chute (not spared) 7 – spring (not spared) 8 – f...

  • Page 675

    6/02 5-15 dc1632/2240 pl 2.6 parts list prelaunch training/review pl 2.6 registration transport item part description 1 059k24661 registration transport assembly (rep 8.6) 2 – bearing (p/o pl 2.6 item 1) 3 – bearing (p/o pl 2.6 item 1) 4 – takeaway roll (p/o pl 2.6 item 1) 5 – gear (22t) (p/o pl 2.6...

  • Page 676

    6/02 5-16 dc1632/2240 pl 2.7 prelaunch training/review parts list pl 2.7 left cover unit item part description 1 007e64740 damper gear (11/23t) 2 – stud (not spared) 3 004e11831 damper (white) 4 – left upper cover (not spared) 5 802k45490 left cover assembly 6 – left cover (p/o pl 2.7 item 5) 7 – sc...

  • Page 677

    6/02 5-17 dc1632/2240 pl 2.8 parts list prelaunch training/review pl 2.8 left cover assembly: 1 of 2 item part description 1 054k22410 registration chute 2 – holder (not spared) 3 604k07070 2nd btr (rep 8.1) 4 809e29620 spring 5 015k48381 support 6 054e16330 exit chute 7 007e62630 gear (22t) 8 059k1...

  • Page 678

    6/02 5-18 dc1632/2240 pl 2.9 prelaunch training/review parts list pl 2.9 left cover assembly: 2 of 2 item part description 1 – bearing (not spared) 2 007k85522 gear 3 127k29511 2nd btr retract motor 4 130e82190 2nd btr retract sensor 5 – bracket (not spared) 6 130e84300 pob sensor 7 – bracket (not s...

  • Page 679

    6/02 5-19 dc1632/2240 pl 2.10 parts list prelaunch training/review pl 2.10 exit transport assembly item part description 1 – exit transport (not spared) 2 – exit transport cover (not spared) 3 – bearing (not spared) 4 – gear (20t) (not spared) 5 – exit roll (not spared) 6 – actuator (not spared) 7 –...

  • Page 680

    6/02 5-20 dc1632/2240 pl 2.11 prelaunch training/review parts list pl 2.11 exit transport assembly (oct) item part description 1 059k24690 exit transport assembly (rep 8.7) 2 – exit transport cover (part of item 1) 3 – bearing (part of item 1) 4 – pin (part of item 1) 5 – exit roll (part of item 1) ...

  • Page 681

    6/02 5-21 dc1632/2240 pl 2.12 parts list prelaunch training/review pl 2.12 tray 5: 1 of 2 item part description 1 059k24801 tray 5 (rep 7.1).

  • Page 682

    6/02 5-22 dc1632/2240 pl 2.13 prelaunch training/review parts list pl 2.13 tray 5: 2 of 2 item part description 1 – spring (not spared) 2 – bracket (not spared) 3 – gear (not spared) 4 – spring (not spared) 5 050k48181 tray 5 assembly 6 – upper frame (not spared) 7 120e11971 actuator 8 130e82190 tra...

  • Page 683

    6/02 5-23 dc1632/2240 pl 2.14 parts list prelaunch training/review pl 2.14 tray 5 feed assembly item part description 1 038e23560 paper guide 2 – takeaway roll (not spared) 3 – bearing (not spared) 4 – gear (not spared) 5 – pick-up gear (not spared) 6 – cam gear (not spared) 7 – stop lever (not spar...

  • Page 684

    6/02 5-24 dc1632/2240 pl 2.15 prelaunch training/review parts list pl 2.15 tray assembly item part description 1 – lower tray (not spared) 2 – cover (not spared) 3 – paper size sensor (not spared) 4 – side guide (not spared) 5 – attention label (not spared) 6 – instruction label (not spared) 7 – lab...

  • Page 685

    6/02 5-25 dc1632/2240 pl 3.1 parts list prelaunch training/review pl 3.1 ros assembly item part description 1 – bracket (not spared) 2 062k10881 ros (rep 6.1,adj 9.6) 3 – seal glass (y) (not spared) 4 – seal glass (m) (not spared) 5 – seal glass (c) (not spared) 6 – seal glass (k) (not spared).

  • Page 686

    6/02 5-26 dc1632/2240 pl 4.1 prelaunch training/review parts list pl 4.1 xerographic module: 1 of 2 item part description 1 802k47090 waste toner cartridge cover (rep 9.3) 2 – waste toner cartridge (not spared) (rep 9.4) 3 003k86121 sensor holder assembly 4 – lever (p/o pl 4.1 item 3) 5 – waste tone...

  • Page 687

    6/02 5-27 dc1632/2240 pl 4.2 parts list prelaunch training/review pl 4.2 xerographic module: 2 of 2 item part description 1 015k52320 plate assembly (rep 9.8) 2 – wire harness (p/o pl 4.2 item 1) 3 – xero plate (p/o pl 4.2 item 1) 4 – block (m, c, k) (p/o pl 4.2 item 1) 5 – block (y) (p/o pl 4.2 ite...

  • Page 688

    6/02 5-28 dc1632/2240 pl 5.1 prelaunch training/review parts list pl 5.1 lift unit item part description 1 001k70542 left lift assembly (rep 9.21) 2 001k70551 right lift assembly (rep 9.20) 3 – bearing (not spared) 4 – washer (not spared) 5 – plate (not spared) 6 003k12680 latch assembly 7 003e52290...

  • Page 689

    6/02 5-29 dc1632/2240 pl 5.2 parts list prelaunch training/review pl 5.2 ibt unit item part description 1 604k07050 ibt belt assembly (rep 9.15,adj 9.6) 2 003k12650 removal support 3 – bearing (not spared) 4 007e61910 gear (14t) 5 007e61890 gear (18t) 6 – shaft (not spared) 7 802k12950 auger assembl...

  • Page 690

    6/02 5-30 dc1632/2240 pl 5.3 prelaunch training/review parts list pl 5.3 ibt belt assembly item part description 1 – ibt belt cleaner assembly (p/o pl 5.2 item 1) (rep 9.16) 2 – blade (p/o pl 5.3 item 1) 3 – seal (p/o pl 5.3 item 1) 4 – screw (p/o pl 5.3 item 1) 5 – spring (p/o pl 5.3 item 1) 6 – ho...

  • Page 691

    6/02 5-31 dc1632/2240 pl 5.4 parts list prelaunch training/review pl 5.4 ibt frame assembly: 1 of 2 item part description 1 – frame (not spared) 2 130e84270 ibt home sensor (adj 9.6) 3 – spring (not spared) 4 – clamp (not spared) 5 130k60830 ibt edge sensor (adj 9.6) 6 162k56020 connector (c, k) 7 –...

  • Page 692

    6/02 5-32 dc1632/2240 pl 5.5 prelaunch training/review parts list pl 5.5 ibt frame assembly: 2 of 2 item part description 1 – handle (not spared) 2 – spring (not spared) 3 – gear (not spared) 4 – plate (not spared) 5 – gear (not spared) 6 – bracket (not spared) 7 – top roll (not spared) 8 – front br...

  • Page 693

    6/02 5-33 dc1632/2240 pl 5.6 parts list prelaunch training/review pl 5.6 ibt elevator item part description 1 809e26330 spring 2 015k49480 rear plunger 3 015k49310 front plunger 4 – frame (not spared).

  • Page 694

    6/02 5-34 dc1632/2240 pl 6.1 prelaunch training/review parts list pl 6.1 developer unit: 1 of 2 item part description 1 802k45910 toner dispenser (y) (rep 9.7) 2 – toner cartridge (not spared) 3 802k45920 toner dispenser (m) (rep 9.7) 4 – toner cartridge (not spared) 5 802k45930 toner dispenser (c) ...

  • Page 695

    6/02 5-35 dc1632/2240 pl 6.2 parts list prelaunch training/review pl 6.2 developer unit: 2 of 2 item part description 1 802k28891 developer housing (y, m, k, c) (rep 9.9,adj 9.1) 2 – developer housing (p/o pl 6.2 item 1) 3 130k63000 atc sensor (y, m, k, c) (adj 9.1) 4 035e65010 seal 5 604k07520 deve...

  • Page 696

    6/02 5-36 dc1632/2240 pl 7.1 prelaunch training/review parts list pl 7.1 fuser assembly: 1 of 2 item part description 1 126k14890 fuser (220v) (rep 10.1) – 126k13940 fuser (120v) (rep 10.1).

  • Page 697

    6/02 5-37 dc1632/2240 pl 7.2 parts list prelaunch training/review pl 7.2 fuser assembly: 2 of 2 item part description 1 – front cover (not spared) 2 – rear cover (not spared) 3 – front lamp bracket (not spared) 4 126k13950 main heater rod (110v) – 126k13980 main heater rod (220v) 5 126k13990 sup hea...

  • Page 698

    6/02 5-38 dc1632/2240 pl 8.1 prelaunch training/review parts list pl 8.1 air system item part description 1 127k32730 ros shutter motor (rep 9.2) 2 – link (not spared) 3 – spring (not spared) 4 – inner cover (not spared) (rep 14.10) 5 – duct (not spared) 6 127k29340 fuser fan (rep 10.2) 7 – duct (no...

  • Page 699

    6/02 5-39 dc1632/2240 pl 9.1 parts list prelaunch training/review pl 9.1 electrical components: 1 of 3 item part description 1 105k18771 hvps (t5) (rep 1.6 rep 1.7) 2 105e09980 hvps (t7) (rep 1.6 rep 1.7) 3 – lvps bracket (not spared) (rep 1.1) 4 105e11130 3.3v lvps (110v) (rep 1.4) – 105e09810 3.3v...

  • Page 700

    6/02 5-40 dc1632/2240 pl 9.2 prelaunch training/review parts list pl 9.2 electrical components: 2 of 3 item part description 1 101k38980 ac power chassis assembly (220v) – 101k38810 ac power chassis assembly (110v) 2 – bracket (p/o pl 9.2 item 1) 3 160k84820 ac drive pwb (220v) (rep 1.11) – 160k7677...

  • Page 701

    6/02 5-41 dc1632/2240 pl 9.3 parts list prelaunch training/review pl 9.3 electrical components: 3 of 3 item part description 1 014k81604 developer block 2 162k62110 wire harness 3 162k55941 wire harness (y, m) 4 162k55971 wire harness (c, k) 5 162k56000 2nd wire harness 6 113k82310 dts connector 7 1...

  • Page 702

    6/02 5-42 dc1632/2240 pl 10.1 prelaunch training/review parts list pl 10.1 front cover item part description 1 891e75951 logo plate 2 892e78280 name plate (16/32) – 892e78290 name plate (22/40) 3 802k46050 front cover assembly (rep 14.7) 4 – front cover (p/o pl 10.1 item 3) 5 – magnet (p/o pl 10.1 i...

  • Page 703

    6/02 5-43 dc1632/2240 pl 10.2 parts list prelaunch training/review pl 10.2 top covers and inner covers item part description 1 802k29610 top cover assembly (rep 14.1) 2 – top cover (p/o pl 10.2 item 1) 3 – stop (p/o pl 10.2 item 1) 4 802e12400 connector cover 5 – panel (p/o pl 10.2 item 1) 6 110k112...

  • Page 704

    6/02 5-44 dc1632/2240 pl 10.3 prelaunch training/review parts list pl 10.3 rear cover item part description 1 – data plate (not spared) 2 802e12480 blind cover 3 802k28110 rear cover assembly 4 – rear cover (p/o pl 10.3 item 3) (rep 14.2) 5 802e12490 blind cover 6 802e12500 rear left middle cover (r...

  • Page 705

    6/02 5-45 dc1632/2240 pl 11.1 parts list prelaunch training/review pl 11.1 inverter transport: 1 of 2 item part description 1 059k16742 inverter transport (rep 8.5) 2 – face-up tray (not spared) 3 – cover (not spared) 4 – front cover (not spared) 5 – rear cover (not spared).

  • Page 706

    6/02 5-46 dc1632/2240 pl 11.2 prelaunch training/review parts list pl 11.2 inverter transport: 2 of 2 item part description 1 – cover (not spared) 2 015k45802 clutch assembly 3 – wire harness (not spared) 4 – bracket (not spared) 5 121k23560 duplex gate solenoid 6 – link (not spared) 7 – bracket (no...

  • Page 707

    6/02 5-47 dc1632/2240 pl 12.1 parts list prelaunch training/review pl 12.1 duplex transport assembly: 1 of 2 item part description 1 – duplex transport upper cover (not spared) 2 059k18714 duplex transport assembly (rep 8.3) 3 – one-way pulley (p/o pl 12.1 item 2) 4 – bearing (p/o pl 12.1 item 2) 5 ...

  • Page 708

    6/02 5-48 dc1632/2240 pl 12.2 prelaunch training/review parts list pl 12.2 duplex transport assembly: 2 of 2 item part description 1 – spring (not spared) 2 022k33920 pinch roll 3 – cover (not spared) 4 160k66860 duplex transport pwb 5 – wire harness (not spared) 6 – bracket (not spared) 7 130k61250...

  • Page 709

    6/02 5-49 dc1632/2240 pl 13.1 parts list prelaunch training/review pl 13.1 ess item part description 1 160k74231 ess pwb 2 160k90840 mcu pwb (rep 1.2) 3 – rear panel (not spared) 4 – dimm cover (not spared) 5 – top cover (not spared) 6 537k62680 ps-2 rom 7 133k22400 sdram 256mb 8 160k82222 ess nvm p...

  • Page 710

    6/02 5-50 dc1632/2240 pl 16.1 prelaunch training/review parts list pl 16.1 tray 2/3/4 assembly item part description 1 891e49060 label (tray 2) 2 050k48170 tray 2 (rep 7.9) 3 003e23672 stop 4 014e42850 spacer 5 – tray 3 stop (not spared) 6 – tray 4 stop (not spared) 7 050k43130 tray 3 (rep 7.6) 8 05...

  • Page 711

    6/02 5-51 dc1632/2240 pl 16.2 parts list prelaunch training/review pl 16.2 tray 2 item part description 1 892e74500 instruction label 2 – pad (not spared) 3 – max label (not spared) 4 – tray (not spared) 5 – side guide (not spared) 6 – end guide (not spared) 7 – link (not spared) 8 – stop (not spare...

  • Page 712

    6/02 5-52 dc1632/2240 pl 16.3 prelaunch training/review parts list pl 16.3 tray 3 item part description 1 802e23990 tray 3 cover 2 – pulley (not spared) 3 – lift shaft (not spared) 4 – bearing (not spared) 5 – pulley (not spared) 6 – pulley (not spared) 7 – cable guide (not spared) 8 020e93120 tray ...

  • Page 713

    6/02 5-53 dc1632/2240 pl 16.4 parts list prelaunch training/review pl 16.4 tray 4 item part description 1 802e23980 tray 4 cover 2 – tray front frame (not spared) 3 – lift shaft (not spared) 4 – lift gear (not spared) 5 – bearing (not spared) 6 – brake (not spared) 7 – pulley (not spared) 8 – cable ...

  • Page 714

    6/02 5-54 dc1632/2240 pl 16.5 prelaunch training/review parts list pl 16.5 paper feeder: 1 of 2 item part description 1 – spacer (not spared) 2 – guide (not spared) 3 – stop (not spared) 4 059k21790 tray 4 transport assembly 5 – upper chute (p/o pl 16.5 item 4) 6 – takeaway roll (p/o pl 16.5 item 4)...

  • Page 715

    6/02 5-55 dc1632/2240 pl 16.6 parts list prelaunch training/review pl 16.6 paper feeder: 2 of 2 item part description 1 059k18900 takeaway roll 2 – bearing (not spared) 3 – chute (not spared) 4 – cover (not spared) 5 130k61510 takeaway sensor 6 162k62810 wire harness 7 059k15573 tray 2 feeder 8 054k...

  • Page 716

    6/02 5-56 dc1632/2240 pl 16.7 prelaunch training/review parts list pl 16.7 tray 2 feeder: 1 of 2 item part description 1 127k23230 tray 2 feed/lift motor 2 – bracket (not spared) 3 005k83081 one-way clutch 4 007k85730 one-way gear 5 – gear (13t) (not spared) 6 – bearing (not spared) 7 – shaft (not s...

  • Page 717

    6/02 5-57 dc1632/2240 pl 16.8 parts list prelaunch training/review pl 16.8 tray 2 feeder: 2 of 2 item part description 1 – spring (not spared) 2 600k78460 roll kit (3 rolls/kit) 3 005k05890 one-way clutch 4 – gear (not spared) 5 – shaft (not spared) 6 – chute (not spared) 7 – spring (not spared) 8 –...

  • Page 718

    6/02 5-58 dc1632/2240 pl 16.9 prelaunch training/review parts list pl 16.9 tray 3 feeder: 1 of 2 item part description 1 127k23230 tray 3 feed/lift motor 2 – bracket (not spared) 3 005k83081 one-way clutch 4 007k85730 one-way gear 5 – gear (13t) (not spared) 6 – bearing (not spared) 7 – shaft (not s...

  • Page 719

    6/02 5-59 dc1632/2240 pl 16.10 parts list prelaunch training/review pl 16.10 tray 3 feeder: 2 of 2 item part description 1 – spring (not spared) 2 600k78460 roll kit (3 rolls/kit) 3 005k05890 one-way clutch 4 – gear (not spared) 5 – shaft (not spared) 6 – chute (not spared) 7 – spring (not spared) 8...

  • Page 720

    6/02 5-60 dc1632/2240 pl 16.11 prelaunch training/review parts list pl 16.11 tray 4 feeder: 1 of 2 item part description 1 127k23230 tray 4 feed/lift motor 2 – bracket (not spared) 3 005k83081 one-way clutch 4 007k85730 one-way gear 5 – gear (13t) (not spared) 6 – bearing (not spared) 7 – shaft (not...

  • Page 721

    6/02 5-61 dc1632/2240 pl 16.12 parts list prelaunch training/review pl 16.12 tray 4 feeder: 2 of 2 item part description 1 – spring (not spared) 2 600k78460 roll kit (3 rolls/kit) 3 005k05890 one-way clutch 4 – gear (not spared) 5 – shaft (not spared) 6 – chute (not spared) 7 – spring (not spared) 8...

  • Page 722

    6/02 5-62 dc1632/2240 pl 16.13 prelaunch training/review parts list pl 16.13 left cover assembly item part description 1 802k25731 left cover assembly (rep 14.11) 2 003e53700 shaft 3 003e53710 hook 4 011e10800 handle 5 – left cover (p/o pl 16.13 item 1) 6 – support (p/o pl 16.13 item 1) 7 – chute (p...

  • Page 723

    6/02 5-63 dc1632/2240 pl 16.14 parts list prelaunch training/review pl 16.14 tray 3/4 lift gear assembly item part description 1 – transport guide 2 015k49460 gear assembly (tray 3) 3 015k49450 gear assembly (tray 4) 4 007e66080 lift gear 5 011k96790 coupling 6 – bearing.

  • Page 724

    6/02 5-64 dc1632/2240 pl 16.15 prelaunch training/review parts list pl 16.15 electrical components and casters item part description 1 007e66060 gear (23/46t) 2 007e66070 gear (46t) 3 007e66050 gear (33t) 4 127k31840 takeaway motor 2 5 127k36020 takeaway motor 1 6 – left coupling (not spared) 7 – ri...

  • Page 725

    6/02 5-65 dc1632/2240 pl 16.16 parts list prelaunch training/review pl 16.16 covers item part description 1 – right cover (not spared) 2 802e23950 front upper cover 3 802e23960 front lower cover 4 802k36580 rear cover (rep 14.9) 5 802e23930 left lower cover (rep 14.12).

  • Page 726

    6/02 5-66 dc1632/2240 pl 17.1 prelaunch training/review parts list pl 17.1 finisher item part description 1 802k36650 gate assembly 2 801k02480 h-transport assembly (rep 12.1) 3 – stapler finisher (not spared) 4 003k12090 thumbscrew 5 – rack assembly (not spared) (rep 12.19) 6 – right cover (not spa...

  • Page 727

    6/02 5-67 dc1632/2240 pl 17.2 parts list prelaunch training/review pl 17.2 gate assembly item part description 1 – gate cover (not spared) 2 – bearing (not spared) 3 – chute (not spared) 4 – in gate (not spared) 5 – in gate lever (not spared) 6 – gate bracket (not spared) 7 – link assembly (not spar...

  • Page 728

    6/02 5-68 dc1632/2240 pl 17.3 prelaunch training/review parts list pl 17.3 h-transport assembly: 1 of 2 item part description 1 802k28600 h-transport cover assembly 2 – h-transport cover (p/o pl 17.3 item 1) 3 – screw (p/o pl 17.3 item 1) 4 121e91450 magnet 5 – guide (p/o pl 17.3 item 1) 6 – roll (p...

  • Page 729

    6/02 5-69 dc1632/2240 pl 17.4 parts list prelaunch training/review pl 17.4 h-transport assembly: 2 of 2 item part description 1 – h-transport roll (in) (not spared) 2 – h-transport roll (out) (not spared) 3 023e20020 h-transport belt (rep 12.2) 4 – roll (not spared) 5 – support (not spared) 6 – bear...

  • Page 730

    6/02 5-70 dc1632/2240 pl 17.5 prelaunch training/review parts list pl 17.5 covers item part description 1 802e28560 front cover 2 802e28520 rear cover 3 802e28530 top cover 4 802e28540 left cover 5 802e28550 front cover door 6 802e28570 left panel 7 – hinge (not spared) 8 121e88470 magnet.

  • Page 731

    6/02 5-71 dc1632/2240 pl 17.6 parts list prelaunch training/review pl 17.6 top cover and eject roll item part description 1 802k28570 top cover 2 – arm (not spared) 3 – bearing (not spared) 4 – bracket (not spared) 5 – spring (not spared) 6 830e81670 support 7 – bracket (not spared) 8 – shaft (not s...

  • Page 732

    6/02 5-72 dc1632/2240 pl 17.7 prelaunch training/review parts list pl 17.7 paper transportation: 1 of 2 item part description 1 120e20690 actuator 2 121k24610 decurler cam clutch 3 008e94070 cam 4 – shaft (not spared) 5 – bearing (not spared) 6 031e94030 arm 7 059k20210 decurler roll (rep 12.7) 8 00...

  • Page 733

    6/02 5-73 dc1632/2240 pl 17.8 parts list prelaunch training/review pl 17.8 paper transportation: 2 of 2 item part description 1 015k52280 cam bracket assembly 2 020e34970 pulley 3 007e67780 gear (15z) 4 423w28054 belt 5 007e67810 gear (30z) 6 – collar (p/o pl 17.8 item 1) 7 007e67790 gear pulley 8 1...

  • Page 734

    6/02 5-74 dc1632/2240 pl 17.9 prelaunch training/review parts list pl 17.9 stapler unit item part description 1 041k94260 carriage assembly 2 – bracket (p/o pl 17.9 item 1) 3 127k32860 staple move motor 4 – gear (p/o pl 17.9 item 1) 5 130e82530 staple sensor 6 – roll (p/o pl 17.9 item 1) 7 – staple ...

  • Page 735

    6/02 5-75 dc1632/2240 pl 17.10 parts list prelaunch training/review pl 17.10 compiler tray assembly item part description 1 050k43880 compiler tray assembly (rep 12.12) 2 127k32850 front/rear tamper motor 3 – plate (p/o pl 17.10 item 1) 4 130e82530 front/rear tamper home sensor 5 – rack (p/o pl 17.1...

  • Page 736

    6/02 5-76 dc1632/2240 pl 17.11 prelaunch training/review parts list pl 17.11 elevator item part description 1 127k33420 stacker motor assembly (rep 12.13) 2 015k50680 front elevator bracket (rep 12.14) 3 019e50340 clamp 4 – bearing (not spared) 5 007e67830 rear gear 6 – actuator (not spared) 7 007e6...

  • Page 737

    6/02 5-77 dc1632/2240 pl 17.12 parts list prelaunch training/review pl 17.12 exit assembly item part description 1 007e72080 gear (48z) 2 – bearing (not spared) 3 006k21720 exit shaft 4 – collar (not spared) 5 007e72070 gear (32z/18t) 6 – bearing (not spared) 7 006k21970 paddle gear shaft (rep 12.15...

  • Page 738

    6/02 5-78 dc1632/2240 pl 17.13 prelaunch training/review parts list pl 17.13 electrical components item part description 1 – pwb cover (not spared) 2 160k76660 finisher pwb (rep 12.16) 3 537k64070 rom 4 – pwb bracket (not spared) 5 962k10120 dc harness 6 962k10130 cable 7 110e97990 top cover/front d...

  • Page 739

    6/02 5-79 dc1632/2240 pl 17.14 parts list prelaunch training/review pl 17.14 rack assembly item part description 1 802k36660 front rack assembly 2 – front cover (p/o pl 17.14 item 1) 3 003k12090 knob screw 4 – screw (p/o pl 17.14 item 1,pl 17.14 item 11) 5 – bracket (p/o pl 17.14 item 1,pl 17.14 ite...

  • Page 740

    6/02 5-80 dc1632/2240 pl 18.2 prelaunch training/review parts list pl 18.2 control panel item part description 1 802k46022 control panel assembly 2 – control panel housing (p/o pl 18.2 item 1) 3 – panel housing (p/o pl 18.2 item 1) 4 123k94020 display 5 110k11100 touch panel (adj 9.13) 6 160k75800 v...

  • Page 741

    6/02 5-81 dc1632/2240 pl 18.3 parts list prelaunch training/review pl 18.3 platen glass item part description 1 – right side plate (not spared) 2 090k92820 platen glass (rep 6.2) 3 050k43070 registration gate 4 – ips cover (not spared) 5 – screw (not spared) 6 068e10210 platen glass support 7 160k66...

  • Page 742

    6/02 5-82 dc1632/2240 pl 18.4 prelaunch training/review parts list pl 18.4 ccd pwb, sensor item part description 1 127k33160 ips fan 2 – bracket (not spared) 3 130k62000 iit registration sensor 4 – bracket (not spared) 5 110k08471 platen open switch 6 130k62580 platen angle sensor assembly 7 107e086...

  • Page 743

    6/02 5-83 dc1632/2240 pl 18.5 parts list prelaunch training/review pl 18.5 carriage cable/ motor item part description 1 063e94040 tape 2 – frame (not spared) 3 020e99590 pulley 4 012k94110 front carriage cable (rep 6.11) 5 012k94120 rear carriage cable (rep 6.11) 6 063e94050 tape 7 020e32740 timing...

  • Page 744

    6/02 5-84 dc1632/2240 pl 18.6 prelaunch training/review parts list pl 18.6 full/half rate carriage item part description 1 – harness guard (not spared) 2 041k94050 full-rate carriage assembly (adj 6.1) 3 – full-rate carriage (p/o pl 18.6 item 2) 4 117e19780 lamp wire harness (rep 6.14) 5 – no 1 moto...

  • Page 745

    6/02 5-85 dc1632/2240 pl 19.1 parts list prelaunch training/review pl 19.1 rack item part description 1 – rack (not spared) 2 017e94710 swivel caster 3 017e94730 stationary caster 4 017e94700 foot.

  • Page 746

    6/02 5-86 dc1632/2240 pl 20.1 prelaunch training/review parts list pl 20.1 front/rear cover, entrance tray item part description 1 048k76180 rear cover assembly (rep 5.18) 2 – rear cover (p/o pl 20.1 item 1) 3 140k60480 led pwb 4 – wire harness (p/o pl 20.1 item 1) 5 891e65180 label (display) 6 050k...

  • Page 747

    6/02 5-87 dc1632/2240 pl 20.2 parts list prelaunch training/review pl 20.2 top cover, registration gate solenoid item part description 1 054k13621 top cover assembly 2 – top cover (p/o pl 20.2 item 1) 3 015e48890 front magnet plate 4 809e11130 spring 5 059k11880 pinch roll 6 015e48900 front magnet p...

  • Page 748

    6/02 5-88 dc1632/2240 pl 20.3 prelaunch training/review parts list pl 20.3 counterbalance, dadf control pwb item part description 1 003k91881 thumbscrew 2 036k91431 right counterbalance (rep 5.3) 3 – counterbalance (p/o pl 20.3 item 2) (adj 5.2 adj 5.3 adj 5.4) 4 – dadf interlock switch (p/o pl 20.3...

  • Page 749

    6/02 5-89 dc1632/2240 pl 20.4 parts list prelaunch training/review pl 20.4 document feed chute (upper), feed motor item part description 1 054k13600 document feed upper chute assembly 2 059k11840 feed roll assembly 3 – upper baffle (p/o pl 20.4 item 1) 4 – drive shaft (p/o pl 20.4 item 1) 5 – gear (...

  • Page 750

    6/02 5-90 dc1632/2240 pl 20.5 prelaunch training/review parts list pl 20.5 document feed chute (lower) item part description 1 054k18780 lower chute assembly (rep 5.8) 2 – lower chute (p/o pl 20.5 item 1) 3 – spring (p/o pl 20.5 item 1) 4 059k19720 retard roll (rep 5.9) 5 – spring plate (p/o pl 20.5...

  • Page 751

    6/02 5-91 dc1632/2240 pl 20.6 parts list prelaunch training/review pl 20.6 dadf belt motor, duplex roll item part description 1 127k32690 dadf belt motor assembly (rep 5.13) 2 – dadf belt motor (p/o pl 20.6 item 1) 3 – damper (p/o pl 20.6 item 1) 4 – bracket (p/o pl 20.6 item 1) 5 – pulley (p/o pl 2...

  • Page 752

    6/02 5-92 dc1632/2240 pl 20.7 prelaunch training/review parts list pl 20.7 duplex chute item part description 1 – duplex chute (not spared) 2 – wire harness (not spared) 3 130k60600 duplex sensor (rep 5.14) 4 050k46690 gate 5 – screw (not spared) 6 – screw (not spared) 7 054k18790 lower chute assemb...

  • Page 753

    6/02 5-93 dc1632/2240 pl 20.8 parts list prelaunch training/review pl 20.8 registration roll item part description 1 – spacer (not spared) 2 007k81120 gear pulley 3 – bearing (not spared) 4 059k19750 registration roll 5 012e09760 link 6 809e04210 rear spring 7 005e80250 clip 8 013e94561 bearing 9 00...

  • Page 754

    6/02 5-94 dc1632/2240 pl 20.9 prelaunch training/review parts list pl 20.9 exit motor/chute item part description 1 127k32640 exit motor assembly (rep 5.16) 2 – exit motor (p/o pl 20.9 item 1) 3 – pulley (p/o pl 20.9 item 1) 4 – damper (p/o pl 20.9 item 1) 5 – bracket (p/o pl 20.9 item 1) 6 – spacer...

  • Page 755

    6/02 5-95 dc1632/2240 pl 20.10 parts list prelaunch training/review pl 20.10 document transport, platen belt item part description 1 – document transport (not spared) (rep 5.17) 2 – static eliminator (not spared) 3 007e66340 gear 4 – collar (not spared) 5 013e80970 bearing 6 049e91070 tension plate ...

  • Page 756

    6/02 5-96 dc1632/2240 pl 20.11 prelaunch training/review parts list pl 20.11 platen glass, registration gate, exit tray item part description 1 090k92820 platen glass (rep 6.2) 2 050k43070 registration gate 3 015k83700 plate 4 673k51382 exit tray 5 003e43840 thumbscrew 6 830e17490 bracket 7 050e8844...

  • Page 757

    6/02 5-97 dc1632/2240 common hardware parts list prelaunch training/review common hardware item part description a 112w27651 screw (m3x6) b 112w27659 screw (m3x6) c 112w27851 screw (m3x8) d 112w28451 screw (m3x14) e 113w20457 screw (m3x4) f 113w20651 screw (m3x6) g 113w20857 screw (m3x8) h 113w21057...

  • Page 758

    6/02 5-98 dc1632/2240 part number index prelaunch training/review parts list part number index table 1 part number index part number part list 001e59600 pl 17.9 001e60050 pl 17.14 001k70542 pl 5.1 001k70551 pl 5.1 003k12090 pl 17.1 pl 17.14 003k12650 pl 5.2 003k12680 pl 5.1 003e23672 pl 16.1 pl 2.1 ...

  • Page 759

    6/02 5-99 dc1632/2240 part number index parts list prelaunch training/review 009e26870 pl 20.1 009e26970 pl 16.3 pl 16.4 009e28560 pl 20.8 009e28570 pl 20.8 009e55450 pl 18.4 009e62830 pl 18.5 011e10711 pl 11.2 011e10800 pl 16.13 011k94970 pl 5.1 011k96790 pl 16.14 012e09750 pl 20.4 012e09760 pl 20....

  • Page 760

    6/02 5-100 dc1632/2240 part number index prelaunch training/review parts list 023e20010 pl 20.6 023e20020 pl 17.4 023e20160 pl 17.7 026e93560 pl 17.1 029e31600 pl 2.3 029k91990 pl 17.9 031e94030 pl 17.7 032k93800 pl 20.1 035e65010 pl 6.2 036k91420 pl 20.3 036k91431 pl 20.3 038e23560 pl 2.14 038e2441...

  • Page 761

    6/02 5-101 dc1632/2240 part number index parts list prelaunch training/review 064k91451 pl 5.3 068e10210 pl 18.3 074k94320 pl 9.2 090k92820 pl 18.3 pl 20.11 101k38810 pl 9.2 101k38980 pl 9.2 103e27220 pl 9.1 104e93610 pl 9.1 105e06910 pl 20.9 105e09760 pl 9.1 105e09810 pl 9.1 105e09820 pl 9.1 105e09...

  • Page 762

    6/02 5-102 dc1632/2240 part number index prelaunch training/review parts list 127k29930 pl 12.2 127k31840 pl 16.15 127k32140 pl 18.5 127k32640 pl 20.9 127k32680 pl 20.4 127k32690 pl 20.6 127k32730 pl 8.1 127k32840 pl 17.7 127k32850 pl 17.10 127k32860 pl 17.9 127k32870 pl 17.8 127k32920 pl 13.1 127k3...

  • Page 763

    6/02 5-103 dc1632/2240 part number index parts list prelaunch training/review 160k84820 pl 9.2 160k85980 pl 16.15 160k87730 pl 9.1 160k90840 pl 13.1 162k55941 pl 9.3 162k55971 pl 9.3 162k56000 pl 9.3 162k56020 pl 5.4 162k56031 pl 9.3 162k56590 pl 16.11 162k61090 pl 5.4 162k62110 pl 9.3 162k62810 pl ...

  • Page 764

    6/02 5-104 dc1632/2240 part number index prelaunch training/review parts list 802k45930 pl 6.1 802k45940 pl 6.1 802k46022 pl 18.2 802k46050 pl 10.1 802k46060 pl 10.1 802k47090 pl 4.1 809e04210 pl 20.8 809e04220 pl 20.8 809e09110 pl 18.6 809e11130 pl 20.2 809e26330 pl 5.6 809e28960 pl 16.13 809e28980...

  • Page 765

    6/02 6-1 dc1632/2240 general procedures and information prelaunch training/review 6 general procedures & information diagnostics entering diagnostic mode using the pws ...................................................................... 6-3 ui diagnostic mode..........................................

  • Page 766

    6/02 6-2 dc1632/2240 prelaunch training/review general procedures and information.

  • Page 767

    6/02 6-3 dc1632/2240 entering diagnostic mode using the pws general procedures and information prelaunch training/review entering diagnostic mode using the pws procedure the following procedure describe how to enter the diagnostics mode with the pws. 1. Inform the customer that the machine will be u...

  • Page 768

    6/02 6-4 dc1632/2240 ui diagnostic mode prelaunch training/review general procedures and information ui diagnostic mode diagnostic routines are mainly instructed/executed through the pws. The ui diagnostic mode tis provided for simple tasks that do not require connection with the pws. Procedure acce...

  • Page 769

    6/02 6-5 dc1632/2240 dc quick general procedures and information prelaunch training/review dc quick (code number list) once in the service mode, dc routines can be selected by dc number or by selecting the appropriate tabs starting at the service entry screen. Procedure 1. Enter the diagnostic mode....

  • Page 770

    6/02 6-6 dc1632/2240 dc quick, dc100 prelaunch training/review general procedures and information dc100 service entry when entering diagnostics, this routine allows you to view faults in progress, non-zero jams and hfsi items requiring replacement. Service entry allows you to view product informatio...

  • Page 771

    6/02 6-7 dc1632/2240 dc118, dc120 general procedures and information prelaunch training/review dc118 jam counter purpose displays the number of occurrences of jams from time of previous complete closeout on ser- vice exit until present. Note: this procedure does not count jams detected while in the ...

  • Page 772

    6/02 6-8 dc1632/2240 dc122, dc129 prelaunch training/review general procedures and information dc122 shutdown history purpose to display the last 40 faults (history). Note: 1. Fault detected while in service mode are not counted. 2. An interlock open while the machine is stopped is not counted. 3. I...

  • Page 773

    6/02 6-9 dc1632/2240 dc131 general procedures and information prelaunch training/review dc131 nvm read/write purpose reads, sets or changes the nvm data. Procedure module selection 1. Enter the diagnostic mode. Refer to entering diagnostic mode using the pws . 2. Select adjustments in the service en...

  • Page 774

    6/02 6-10 dc1632/2240 prelaunch training/review general procedures and information dc131 nvm tables 700-xxx ess configuration nvm list table 1 chain 700 chain-link name default range description 700-006 configuration - 0x00~0x08 [p, sp, csp, cfsp] set up at factory production. It allocates bits in t...

  • Page 775

    6/02 6-11 dc1632/2240 general procedures and information prelaunch training/review 700-132 operation panel ok beep 2 0~3 0 = off, 1 = low volume, 2 = medium volume, 3 = high volume 700-133 operation panel ng beep 2 0~3 0 = off, 1 = low volume, 2 = medium volume, 3 = high volume 700-134 job complete ...

  • Page 776

    6/02 6-12 dc1632/2240 prelaunch training/review general procedures and information 700-309 seeprom serial# (9th digit) - - alphanumerics (ascii) 700-310 seeprom serial# (10th digit) - - alphanumerics (ascii) 700-311 battery backup sram serial # (1st digit) - - alphanumerics (ascii) 700-312 battery b...

  • Page 777

    6/02 6-13 dc1632/2240 general procedures and information prelaunch training/review 710-xxx dadf nvm list 700-337 configuration (info. On seeprom) - - [p, sp, csp, cfsp (c)] set at factory. It allocates bits in the following into p(rinter), f(ax), c(opy), s(can) respectively and display it in that di...

  • Page 778

    6/02 6-14 dc1632/2240 prelaunch training/review general procedures and information 710-006 dupmode regisensor on to belt mot. Slowdown step (non cvt mode) 44 19~69 [description] = no. Of steps after the regi sensor turned on and until the belt motor started to reduce speed in the non cvt mode (rever...

  • Page 779

    6/02 6-15 dc1632/2240 general procedures and information prelaunch training/review 715-xxx iit nvm list 710-812 adf regisnr off noninvert dynamic- jam count total 0 0~65535 cumulative jam counter (write not permitted) 710-813 adf regi snr off dynamic jam count since reset 0 0~65535 cumulative jam co...

  • Page 780

    6/02 6-16 dc1632/2240 prelaunch training/review general procedures and information 715-083 pshad (4) 65 0~127 red w-ref correction coefficient p paper adjustment at factory. 715-084 pshad (5) 72 0~127 green w-ref correction coefficient p paper adjustment at factory. 715-085 pshad (6) 69 0~127 blue w...

  • Page 781

    6/02 6-17 dc1632/2240 general procedures and information prelaunch training/review 715-229 color balance default = k/low density 4 0~8 default color balance adjustment level k color low density 715-230 color balance default = k/medium density 4 0~8 default color balance adjustment level k color medi...

  • Page 782

    6/02 6-18 dc1632/2240 prelaunch training/review general procedures and information 715-256 color-offset for text/image dadf sin- gle side mode (real time ae) 17 0~255 for ae offset data dadf single side document text/photo in color model 715-257 color-offset for text dadf single side mode (real time...

  • Page 783

    6/02 6-19 dc1632/2240 general procedures and information prelaunch training/review 715-816 crg over run fail count overall total (scan end) 0 0~65535 cumulative fail counter (write not permitted) 715-817 crg over run fail count since reset (scan end) 0 0~65535 cumulative fail counter at the previous...

  • Page 784

    6/02 6-20 dc1632/2240 prelaunch training/review general procedures and information 719--xxx iit/dadf software nvm list 715-838 platen aoc channel 3 fail count overall total 0 0~65535 cumulative fail counter (write not permitted) 715-839 platen aoc channel 3 fail count since reset 0 0~65535 cumulativ...

  • Page 785

    6/02 6-21 dc1632/2240 general procedures and information prelaunch training/review 720-xxx ess meter/counter nvm list 740--xxx iot manager nvm list 719-010 adf major version 0 0~65535 adf major version no. 719-011 adf minor version 0 0~65535 adf minor version no. 719-012 adf revision version 0 0~655...

  • Page 786

    6/02 6-22 dc1632/2240 prelaunch training/review general procedures and information 741--xxx drive nvm list 742--xxx paper handling nvm list table 7 chain 741 chain-link name default range description 741-054 nvm_pr_mot_high_pulse (pr (drum) motor speed fine adjustment (standard) 23 0~40 performs fin...

  • Page 787

    6/02 6-23 dc1632/2240 general procedures and information prelaunch training/review 742-021 feed start timing (msi) (mf) 150 0~300 (1bit= 1.31136ms) feed start timing adjustment from pitch (double speed) (100~500ms) 742-022 feed motor off timing 10 0~35 (1bit= 10ms) feed motor off timing adjustment f...

  • Page 788

    6/02 6-24 dc1632/2240 prelaunch training/review general procedures and information 742-048 ohp sheet sensing condition 1 0~1 transparency detection 1 = detect 0 = does not detect 742-049 tray 5 side guide min data 972 927~1017 (1bit= 1mm) saves the tray 5 size detection min value 742-050 tray 5 side...

  • Page 789

    6/02 6-25 dc1632/2240 general procedures and information prelaunch training/review 742-071 main feed start timing 3tm-3 20 0~44 (1bit= 10ms) adjust the time between the main feed starts and the pre t/a (810~1310ms). 742-072 main feed start timing ttm-1 20 0~44 (1bit= 10ms) adjust the time between th...

  • Page 790

    6/02 6-26 dc1632/2240 prelaunch training/review general procedures and information 744--xxx user nvm list 742-100 main feed start timing 3tm-3 38 0~83 (1bit= 1.31136ms) adjust the time between the main feed starts and the pre t/a (810~1310ms). 742-101 main feed start timing ttm-2 38 0~83 (1bit= 1.31...

  • Page 791

    6/02 6-27 dc1632/2240 general procedures and information prelaunch training/review 746--xxx zero transfer nvm list 744-004 sts-2 high-temp-not-ready temp 220 150~250 (1 bit=1 deg.C) once the sts-2 reaches high temperature not-ready temperature, the fuser is moved to sagging status. This is because w...

  • Page 792

    6/02 6-28 dc1632/2240 prelaunch training/review general procedures and information 746-012 2nd output 368 0~921 (1bit= -4.888v) for component control (0~- 4500v) 746-013 dts output 818 0~818 (1bit= -3.666v) for component control (0~- 3000v) 746-017 resistance detection calculation results y 51 31~25...

  • Page 793

    6/02 6-29 dc1632/2240 general procedures and information prelaunch training/review 746-035 1st btr present output k 102 25~459 (1bit= 0.196µa) displays the resistance detection calculation results * remote. 746-059 remote for plain paper a side1 (output duty) 100 0~200 (1bit= 1%) for secondary trans...

  • Page 794

    6/02 6-30 dc1632/2240 prelaunch training/review general procedures and information 746-080 remote for plain paper f/g side2 (out- put duty) 100 0~200 (1bit= 1%) for secondary transfer output adjustment of plain paper f/g side 2. Displays the multiplication value in sec- ondary transfer resistance ca...

  • Page 795

    6/02 6-31 dc1632/2240 general procedures and information prelaunch training/review 746-413 output remote for dts twice-speed side2 50 0~100 (1bit= 1%) displays the multiplication value by dts output adjustment 746-423 toner band width (in process direction) 3 0~22 (1bit= 1mm) for adjustment of toner...

  • Page 796

    6/02 6-32 dc1632/2240 prelaunch training/review general procedures and information 751--xxx procon nvm list 746-979 delay time for 1stbtr home position- ing 300 0~6000 (1bit= 0.1sec) delay time 0~10min 746-980 selection heavyweight paper1 0 0~1 0 = secondary transfer voltage for heavy weight paper 1...

  • Page 797

    6/02 6-33 dc1632/2240 general procedures and information prelaunch training/review 752-xxx procon nvm list 751-178 p/r life end of life (limiter) 280 0~500 end of life value of drum cartridge (all engine common) (1 count=1kcy) 751-200 #y_bcr dc corrected vh value 620 0~1023 vh output value of #y eng...

  • Page 798

    6/02 6-34 dc1632/2240 prelaunch training/review general procedures and information 752-073 atc correction offset [y] 10000 8976~11023 atc sensor sensitivity correction offset 752-074 atc correction offset [m] 10000 8976~11023 atc sensor sensitivity correction offset 752-075 atc correction offset [c]...

  • Page 799

    6/02 6-35 dc1632/2240 general procedures and information prelaunch training/review 752-158 atc control nominal value [c] 500 0~1023 [set atc control nominal value]+[atc environment correction value]+[atc deterioration correction value]+[atc nominal value offset] 752-159 atc control nominal value [k]...

  • Page 800

    6/02 6-36 dc1632/2240 prelaunch training/review general procedures and information 753-xxx procon 2 nvm list 752-455 vbias [c] 887 0~1023 dc vbias value 752-456 vbias [k] 887 0~1023 dc vbias value 752-474 flag empty detection status [y] 0 0~3 flag of empty status (0 = normal 1 = in empty count 2 = n...

  • Page 801

    6/02 6-37 dc1632/2240 general procedures and information prelaunch training/review 753-011 p lutcin [color] [a] 102 0~255 [2p trc] p lutcin (fixed number) when the delta lut is calculated. 753-012 p lutcin [color] [b] 204 0~255 [2p trc] p lutcin (fixed number) when the delta lut is calculated. 753-0...

  • Page 802

    6/02 6-38 dc1632/2240 prelaunch training/review general procedures and information 755-xxx crum nvm list 753-808 pattern k 0 0~19 inout pattern setup (k) table 13 chain 753 chain-link name default range description table 14 chain 755 chain-link name default range description 755-001 #y_drum life cou...

  • Page 803

    6/02 6-39 dc1632/2240 general procedures and information prelaunch training/review 755-032 #m_print count - color 0 0~100k (186a0h) accumulates the no. Of prints for fc job. 755-033 #m_print count - black 0 0~100k (186a0h) accumulates the no. Of prints for bw job. 755-034 #m_print count - full color...

  • Page 804

    6/02 6-40 dc1632/2240 prelaunch training/review general procedures and information 755-069 #c_first install - day 0 0~31 (1fh) writes the date info when the first job was performed. 755-070 #c_first install, part#1 0 0~65535 (ffffh) records the m/c serial no. When the cru was first installed. 755-07...

  • Page 805

    6/02 6-41 dc1632/2240 general procedures and information prelaunch training/review 760-xxx regicon nvm list table 15 chain 760 chain-link name default range description 760-006 block 3 0~4 threshold of pattern valid no. Of blocks. Fail occurs if the value is not corrected below the threshold. 760-00...

  • Page 806

    6/02 6-42 dc1632/2240 prelaunch training/review general procedures and information 760-029 olrc implementation sw 1 0~1 0 = does not perform olregi control 1 = performs olregi control 760-030 y-olrc start temp 30 10~100 threshold of yellow open loop regi control implementation temperature difference...

  • Page 807

    6/02 6-43 dc1632/2240 general procedures and information prelaunch training/review 760-060 k-olxbi 0 0~3 the normal regi control cycle, separately adjusts the fast scan direction write start position by replacing the video locks phase from sos signal in an open loop, from the temperature detection r...

  • Page 808

    6/02 6-44 dc1632/2240 prelaunch training/review general procedures and information 762-xxx developer nvm list table 16 chain 762 chain-link name default range description 762-002 #ymc normal vm1 value 351 0~1023 (1bit= -0.684v) vm1 developer dc energized voltage at ymc color/normal speed (104mm/s) 7...

  • Page 809

    6/02 6-45 dc1632/2240 general procedures and information prelaunch training/review 762-090 #m_db dc vb off normal timing 90 0~255 falling timing from vb to vb2 at m color normal speed. (1bit= 2.4462ms) 762-091 #c_db dc vb off normal timing 90 0~255 falling timing from vb to vb2 at c color normal spe...

  • Page 810

    6/02 6-46 dc1632/2240 prelaunch training/review general procedures and information 762-173 #y_db dc vb on normal timing 370 0~1023 rising timing from vb3 to vb at y color normal speed. (1bit= 2.4462ms) 762-174 #m_db dc vb on normal timing 370 0~1023 rising timing from vb3 to vb at m color normal spe...

  • Page 811

    6/02 6-47 dc1632/2240 general procedures and information prelaunch training/review 762-217 #3, 4db ac target value at 1200dpi/ half-speed 600 0~1023 (1bit= 1.491v) ac peak to peak energized voltage at ck color 1200dpi/half speed setup 762-219 toner_band_width_ymc 10 0~30 xero/deve band width setup v...

  • Page 812

    6/02 6-48 dc1632/2240 prelaunch training/review general procedures and information 764-xxx output (finisher) nvm list 762-245 #y_db dc vm1 off hi-speed timing 366 0~2000 (1bit= 1.3114ms) falling timing from vm1 to vm0 at y color high speed. 762-246 #m_db dc vm1 off hi-speed timing 366 0~2000 (1bit= ...

  • Page 813

    6/02 6-49 dc1632/2240 general procedures and information prelaunch training/review 770-xxx ess io port/protocol setting nvm list 764-004 maximum compile sheet count 50 10~100 no. Of paper compiled. 764-005 sheet width of last ejected sheet 65535 0~65535 width of last ejected sheet on the stacker. Re...

  • Page 814

    6/02 6-50 dc1632/2240 prelaunch training/review general procedures and information 770-061 lpd print mode type auto - 1 = auto, 16 = art, 17 = plw, 3 = hpgl2, 8 = escp, 5 = postscript, 10 = tiff, 23 = dump (ap version 1 = auto, 2 = pcl6, 5 = postscript) 770-062 lpd jcl enable is lpd pjl enable for a...

  • Page 815

    6/02 6-51 dc1632/2240 general procedures and information prelaunch training/review 780-xxx ess print frame setting nvm list 770-110 dns auto config. Dhcp 0~1 0x10 = manual setting, 0x02 = dhcp 770-112 dns domain name null [setup range] = dns domain name (normally, it is within 255 characters includi...

  • Page 816

    6/02 6-52 dc1632/2240 prelaunch training/review general procedures and information 780-026 image quality control category = plain paper 0x02 0x01~0x80 0x01 = plain paper a (j paper/jd paper/j coat paper/cx28lb equivalent) 0x02 = plain paper b (p paper/c2 paper equivalent) 0x04 = plain paper c (wr100...

  • Page 817

    6/02 6-53 dc1632/2240 general procedures and information prelaunch training/review 790-xxx ess panel display setting nvm list 780-068 edge erase adjustment value (side) 2.0 10~30 1.0~3.0mm (0.1mm unit) 780-069 image enhancement mc setting 1 0~1 0 = off 1 = on 780-072 offset operation of center tray ...

  • Page 818

    6/02 6-54 dc1632/2240 prelaunch training/review general procedures and information 790-094 default b/w document type 0 0~9 0= text, 1= text/photo (print), 2= text/photo (photo paper), 3= text/photo (copy document), 4= photo (print), 5= photo (photo paper), 6= photo (copy document) 790-096 default 4 ...

  • Page 819

    6/02 6-55 dc1632/2240 general procedures and information prelaunch training/review 790-131 fixed size 1 of copy document size input 13 1~50 1 = postcard, 2 = a6sef, 3 = a6lef, 4 = b6sef, 5 = b6lef, 6 = a5sef, 7 = a5lef, 8 = b5sef, 9 = b5lef, 10 = a4sef, 11 = a4lef, 12 = b4sef, 13 = a3sef, 14 = postc...

  • Page 820

    6/02 6-56 dc1632/2240 prelaunch training/review general procedures and information 790-192 default sender records on 0~1 0= off 1= on 790-193 default display starting number of receiver list 1 1~500 1~500 790-194 default mixed size off 0~1 0= off 1= on 790-195 default receive mode 0 0~1 0= auto rece...

  • Page 821

    6/02 6-57 dc1632/2240 general procedures and information prelaunch training/review 790-240 fixed size 10 of scan document size input 5x7 (photo 2l size) 1~50 1 = postcard, 2 = a6sef, 3 = a6lef, 4 = b6sef, 5 = b6lef, 6 = a5sef, 7 = a5lef, 8 = b5sef, 9 = b5lef, 10 = a4sef, 11 = a4lef, 12 = b4sef, 13 =...

  • Page 822

    6/02 6-58 dc1632/2240 prelaunch training/review general procedures and information 800-xxx ess print service setting 790-279 default 7 setting of scan fixed mag- nification 141.4% 0~18 1 =25.0, 2 =35.3, 3 =50.0, 4 =57.7, 5 =61.2 6 =64.7, 7 =70.7, 8 =81.6, 9 =86.6 10 =115.4, 11 =122.5, 12 =129.4 13 =...

  • Page 823

    6/02 6-59 dc1632/2240 general procedures and information prelaunch training/review 810-xxx ess copy service setting table 22 chain 810 chain/link name default range description 810-002 y component "80%" 0~128 "0%"~"100%", 1/128% unit (0~128) 810-003 m component "100%" 0~128 "0%"~"100%", 1/128% unit ...

  • Page 824

    6/02 6-60 dc1632/2240 prelaunch training/review general procedures and information 810-040 color balance (y = low density) "normal" 0~6 "lighter 3", "lighter 2", "lighter 1", "normal", "darker 1", "darker 2", "darker 3" 810-041 color balance (y = medium density) "normal" 0~6 "lighter 3", "lighter 2"...

  • Page 825

    6/02 6-61 dc1632/2240 general procedures and information prelaunch training/review 810-070 color shift "0 degrees " 0~4 "-20 degrees", "-10 degrees", "0 degrees", "+10 degrees", "+20 degrees" 810-071 color saturation "higher 1" 0~4 "higher 2", "higher 1", "normal", "lower 1", "lower 2" 810-072 sharp...

  • Page 826

    6/02 6-62 dc1632/2240 prelaunch training/review general procedures and information 810-097 color balance (m = low density) "lighter 3" 0~6 "lighter 3", "lighter 2", "lighter 1", "normal", "darker 1", "darker 2", "darker 3" 810-098 color balance (m = medium density) "lighter 3" 0~6 "lighter 3", "ligh...

  • Page 827

    6/02 6-63 dc1632/2240 general procedures and information prelaunch training/review 840-xxx ess scan setting nvm list 870-xxx ess diagnosis setting nvm list 810-125 color saturation "normal" 0~4 "higher 2", "higher 1", "normal", "lower 1", "lower 2" 810-126 sharpness "normal" 0~4 "sharper 2", "sharpe...

  • Page 828

    6/02 6-64 dc1632/2240 prelaunch training/review general procedures and information 870-014 xero = #1cru warning previous value - - 0~99999999 870-015 xero = #1drum total cycle previ- ous value - - 0~99999999 870-016 xero = #2drum total cycle previ- ous value - - 0~99999999 870-017 xero = #3drum tota...

  • Page 829

    6/02 6-65 dc1632/2240 general procedures and information prelaunch training/review 900-xxx ess tag-matrix nvm list 870-038 ph = 3tm 2tray nmbr of feeds pre- vious value - - 0~99999999 870-039 ph = 3tm 3tray nmbr of feeds pre- vious value - - 0~99999999 870-040 ph = 3tm 4tray nmbr of feeds pre- vious...

  • Page 830

    6/02 6-66 dc1632/2240 prelaunch training/review general procedures and information 900-022 tag 22v 0 0~1 tag information 22v [0 = off, 1 = on] 900-023 tag 23v 0 0~1 tag information 23v [0 = off, 1 = on] 900-024 tag 24v 0 0~1 tag information 24v [0 = off, 1 = on] 900-025 tag 25v 0 0~1 tag information...

  • Page 831

    6/02 6-67 dc1632/2240 dc132, dc135 general procedures and information prelaunch training/review dc132 serial number/billing meter synchronization purpose checks the billing meters and sets the machine serial number when fault 103-208 occurs. This routine also reads the billing meters and can be acce...

  • Page 832

    6/02 6-68 dc1632/2240 dc140, dc188 prelaunch training/review general procedures and information dc140 analog monitor purpose monitors the analog values of the a/d converter sensors by driving each component (e.G.;, c.C). Temporary change of output values is possible. Output component check is also p...

  • Page 833

    6/02 6-69 dc1632/2240 dc301 general procedures and information prelaunch training/review dc301 nvm initialization purpose this procedure may be needed when the machine cannot recover for some unknown reasons, including problems such as producing blank copies/prints, xerographic crus not recognized, ...

  • Page 834

    6/02 6-70 dc1632/2240 dc305, dc330 prelaunch training/review general procedures and information dc305 ui component check purpose checks the operations of the ui screen and control panel buttons. Procedure 1. Enter the diagnostic mode. Refer to entering diagnostic mode using the pws . 2. Select the d...

  • Page 835

    6/02 6-71 dc1632/2240 dc330 general procedures and information prelaunch training/review 001-306 intlk_3 high when open is detected. On: high 004-100 belt home sensor [operation description]: ibt is not at home posi- tion. Open circuit. It is necessary to operate ibt 5v on. On: high 004-101 drum mot...

  • Page 836

    6/02 6-72 dc1632/2240 dc330 prelaunch training/review general procedures and information 009-153 #c_cru detect cru is installed 009-154 #k_cru detect cru is installed 009-200 2nd btr retract sensor retraction. On: low 009-201 pob sensor paper detected on: low 009-203 1st btr retract sensor retractio...

  • Page 837

    6/02 6-73 dc1632/2240 dc330 general procedures and information prelaunch training/review 005-081 exit motor non cvt mode operate the dadf exit motor - 005-083 doc ready switch on the doc ready signal. - 005-084 doc set led switch on the doc set led - 006-002 iit exposure lamp switch the lamp on for ...

  • Page 838

    6/02 6-74 dc1632/2240 dc330 prelaunch training/review general procedures and information 008-030 ttm ta motor (104mm/sec) start operation. Turns off automatically at 1000msec. 8-029, 031, 032, 033, 034, 035, 036 008-031 ttm ta motor (192mm/sec) start operation. Turns off automatically at 1000msec. 8...

  • Page 839

    6/02 6-75 dc1632/2240 dc330 general procedures and information prelaunch training/review 009-026 #y_bcr dc high voltage output value of bcr dc_y. On: pwm 9-30 009-027 #m_bcr dc high voltage output value of bcr dc_m. On: pwm 9-31 009-028 #c_bcr dc high voltage output value of bcr dc_c. On: pwm 9-32 0...

  • Page 840

    6/02 6-76 dc1632/2240 dc330 prelaunch training/review general procedures and information 012-032 eject clamp low down turns off automatically at 702pulses after the eject home snr detected home posi- tion. 12-30, 12-31, 12-33, 12-34, 12-41 012-033 eject clamp mid- dle down turns off automatically at...

  • Page 841

    6/02 6-77 dc1632/2240 dc351 general procedures and information prelaunch training/review dc351 nvm background processing purpose consists of 5 subroutines: ï machine settings - this routine saves the current machine settings or restores the pre- viously-saved machine settings. ï manufacturing nvm - ...

  • Page 842

    6/02 6-78 dc1632/2240 dc355, dc371 prelaunch training/review general procedures and information dc355 hard disk diagnostic program purpose note: for details on dc355 hard disk diagnostic program, see adjustments: adj 9.8 . Dc371 configuration page purpose allows easy viewing and set-up of machine co...

  • Page 843

    6/02 6-79 dc1632/2240 dc612 general procedures and information prelaunch training/review dc612 color test pattern print purpose prints the test patterns in the machine, to help identify image quality problems. Procedure 1. Enter the diagnostic mode. Refer to entering diagnostic mode using the pws . ...

  • Page 844

    6/02 6-80 dc1632/2240 dc612 prelaunch training/review general procedures and information 11 binary/auto gradation correction pg (for printer) lut: c-tra off iot on (for gradation correction) gradation pattern for gradation correction for printing lut: c-tra off iot on to output during auto gradation...

  • Page 845

    6/02 6-81 dc1632/2240 dc612 general procedures and information prelaunch training/review 22 binary/highlight pg lut: c-tra off iot off (highlight gradation check) gradation pattern for highlight adjustment lut: c-tra off iot off in the gradation reproducibility of primary color/secondary color/ tert...

  • Page 846

    6/02 6-82 dc1632/2240 dc612 prelaunch training/review general procedures and information 37 viper fixed pattern output/bw binary (for separating troubles) connection between ips-controller chk entire 2dot width horizontal ladder pattern. For development. Determine the defect locations when ips defec...

  • Page 847

    6/02 6-83 dc1632/2240 dc685, dc921 general procedures and information prelaunch training/review dc685 color registration purpose note: for details on dc685 color registration, see adjustments section 4: adj 9.6 . Dc921 tc/atc sensor setup purpose note: for details on dc921 tc/atc sensor setup, see a...

  • Page 848

    6/02 6-84 dc1632/2240 dc922, dc924 prelaunch training/review general procedures and information dc922 trc control purpose note: for details on dc922 trc control, see adjustments section 4: adh 9.3 dc922 trc control adjustment. Dc924 trc adjust purpose to manually fine adjust the low/medium/high dens...

  • Page 849

    6/02 6-85 dc1632/2240 dc929, dc934 general procedures and information prelaunch training/review dc929 max setup purpose note: for the execution sequence of the max setup functions, see adjustments section 4: adj 9.1 . Dc934 adc/agc setup purpose automatically adjusts the adc sensor gain. Note: for d...

  • Page 850

    6/02 6-86 dc1632/2240 dc945, dc956 prelaunch training/review general procedures and information dc945 iit calibration purpose functional details: ï computes and sets the white reference correction coefficient. ï corrects the iit sensitivity dispersion. Note: for details on dc945 iit calibration, see...

  • Page 851

    6/02 6-87 dc1632/2240 gp 1, gp 4 intermittent problem rap general procedures and information prelaunch training/review gp 1 network printing simulation description this procedure details a method of troubleshooting network printing problems. Procedure [name?? - nextgen pws tool release???] includes ...

  • Page 852

    6/02 6-88 dc1632/2240 gp 4 intermittent problem rap, gp 10 replacing bill- prelaunch training/review general procedures and information ï wires chafing against components of the machine, especially against moving com- ponents ï misaligned, misadjusted, or incorrectly installed components ï slow or s...

  • Page 853

    6/02 6-89 dc1632/2240 gp 12 printing reports general procedures and information prelaunch training/review gp 12 printing reports description this procedure describes how to print a configuration report. Printing configuration reports can help you troubleshoot and configure the printer. Procedure 1. ...

  • Page 854

    6/02 6-90 dc1632/2240 gp 12 printing reports prelaunch training/review general procedures and information.

  • Page 855

    6/02 6-91 dc1632/2240 space requirements general procedures and information prelaunch training/review space requirements space requirements are shown in figure 1 (without finisher) and figure 2 (with finisher). Figure 1 space requirement w/out finisher figure 2 space requirement w/finisher 50 mm 2 i...

  • Page 856

    6/02 6-92 dc1632/2240 paper specifications, product specs. Prelaunch training/review general procedures and information paper specifications product specs. Table 1 paper specifications specification paper trays 1 - 4 tray 5 (msi) paper sizes trays 1 & 2 ï min: a5 sef (148 x 210 mm) ï max: a3/11 x 17...

  • Page 857

    6/02 6-93 dc1632/2240 power requirements, environmental data and re- general procedures and information prelaunch training/review power requirements ï single phase (two wires plus ground) ï 110 - 127 vac/60 hz (99 - 135 vac, 55 to 62 hz) ï 220 - 240 vac/50 hz (198 to 255 vac, 48.5 to 51.5 hz) power ...

  • Page 858

    6/02 6-94 dc1632/2240 power requirements, environmental data and re- prelaunch training/review general procedures and information.

  • Page 859

    6/02 6-95 dc1632/2240 common tools, product tools and test patterns general procedures and information prelaunch training/review common tools product tools and test patterns table 1 common tools description part number screw driver (-) 3 x 50 600t40205 screw driver (+) 6 x 100 600t1989 screw driver ...

  • Page 860

    6/02 6-96 dc1632/2240 cleaning materials, machine consumables prelaunch training/review general procedures and information cleaning materials machine consumables table 1 cleaning materials description nasg part number esg part number cleaning fluid (8oz., formula a) 43p48 8r90034 film remover (8 oz....

  • Page 861

    6/02 6-97 dc1632/2240 glossary of terms general procedures and information prelaunch training/review glossary of terms table 1 term description a3 paper size 297 millimeters (11.69 inches) x 420 millimeters (16.54 inches). A4 paper size 210 millimeters (8.27 inches) x 297 millimeters (11.69 inches)....

  • Page 862

    6/02 6-98 dc1632/2240 glossary of terms prelaunch training/review general procedures and information.

  • Page 863

    6/02 7-1 dc1632/2240 wiring data prelaunch training/review 7 wiring data plug/jack locations plug/jack locations ........................................................................................................ 7-3 wirenets wirenets ...............................................................

  • Page 864

    6/02 7-2 dc1632/2240 prelaunch training/review wiring data.

  • Page 865

    6/02 7-3 dc1632/2240 plug/jack locations wiring data prelaunch training/review plug/jack locations how to use the plug/jack location list the plug/jack location list below is provided to locate plugs, jacks, or other terminating devices. Locate the desired termination device in the first column (plu...

  • Page 866

    6/02 7-4 dc1632/2240 plug/jack locations prelaunch training/review wiring data 230 figure 9 9 toner dispense motor, main switch 231 figure 5 5 registration transport assembly 232 figure 17 9 developer motor, tray 1 size switch 233 figure 1 2 xerographic 234 figure 17 1 developer motor, tray 1 size s...

  • Page 867

    6/02 7-5 dc1632/2240 plug/jack locations wiring data prelaunch training/review 551 figure 16 25 i/f pwb, main motor, lvps t2 551 figure 26 4 dadf (2 of 2) 552 figure 16 26 i/f pwb, main motor, lvps t2 552 figure 23 6 tt module (rear) 553 figure 16 17 i/f pwb, main motor, lvps t2 553 figure 23 10 tt ...

  • Page 868

    6/02 7-6 dc1632/2240 plug/jack locations prelaunch training/review wiring data 669 figure 12 16 hvps t5, t7, +24v lvps 670 figure 20 9 tt module (tray 2,3 feeder) 672 figure 20 7 tt module (tray 2,3 feeder) 674 figure 23 9 tt module (rear) 700 figure 28 5 iit (rear) 702 figure 28 3 iit (rear) 705 fi...

  • Page 869

    6/02 7-7 dc1632/2240 plug/jack locations wiring data prelaunch training/review 864 figure 30 12 tamper unit, staple unit 865 figure 30 14 tamper unit, staple unit 866 figure 31 9 finisher (rear) (1 0f 2) 867 figure 31 2 finisher (rear) (1 0f 2) 868 figure 31 1 finisher (rear) (1 0f 2) 869 figure 31 ...

  • Page 870

    6/02 7-8 dc1632/2240 plug/jack locations prelaunch training/review wiring data fs134 figure 1 13 xerographic fs135 figure 1 14 xerographic fs150 figure 13 2 outlet panel assembly, fuser pwb fs151 figure 13 1 outlet panel assembly, fuser pwb fs180 figure 9 19 toner dispense motor (y,m,c,k), main swit...

  • Page 871

    6/02 7-9 dc1632/2240 plug/jack locations wiring data prelaunch training/review plug/jack illustrations.

  • Page 872

    6/02 7-10 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 1 xerographics.

  • Page 873

    6/02 7-11 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 2 mob sensor assembly.

  • Page 874

    6/02 7-12 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 3 inverter transport assembly.

  • Page 875

    6/02 7-13 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 4 duplex transport assembly.

  • Page 876

    6/02 7-14 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 5 registration transport assembly.

  • Page 877

    6/02 7-15 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 6 fuser assembly.

  • Page 878

    6/02 7-16 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 7 exit transport assembly (oct).

  • Page 879

    6/02 7-17 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 8 tray 5.

  • Page 880

    6/02 7-18 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 9 toner dispense motor (y,m,c,k), main switch.

  • Page 881

    6/02 7-19 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 10 ros assembly.

  • Page 882

    6/02 7-20 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 11 ibt belt assembly.

  • Page 883

    6/02 7-21 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 12 hvps t5, t7, +24v lvps.

  • Page 884

    6/02 7-22 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 13 outlet panel assembly, fuser pwb.

  • Page 885

    6/02 7-23 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 14 ess assembly.

  • Page 886

    6/02 7-24 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 15 mcu-mf pwb.

  • Page 887

    6/02 7-25 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 16 i/f pwb, main motor, lvps t2.

  • Page 888

    6/02 7-26 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 17 developer motor, tray 1 size switch.

  • Page 889

    6/02 7-27 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 18 ac drive pwb, noise filter pwb, delay pwb.

  • Page 890

    6/02 7-28 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 19 left lower assembly, tray 1 feeder.

  • Page 891

    6/02 7-29 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 20 tt module (tray 2, 3 feeder).

  • Page 892

    6/02 7-30 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 21 tt module (tray 4 feeder).

  • Page 893

    6/02 7-31 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 22 tt module (tray 2,3,4 paper size switches).

  • Page 894

    6/02 7-32 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 23 tt module (rear).

  • Page 895

    6/02 7-33 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 24 control panel.

  • Page 896

    6/02 7-34 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 25 dadf (1 of 2).

  • Page 897

    6/02 7-35 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 26 dadf (2 0f 2).

  • Page 898

    6/02 7-36 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 27 iit (front).

  • Page 899

    6/02 7-37 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 28 iit (rear).

  • Page 900

    6/02 7-38 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 29 h - transport assembly.

  • Page 901

    6/02 7-39 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 30 tamper unit, staple unit.

  • Page 902

    6/02 7-40 dc1632/2240 plug/jack locations prelaunch training/review wiring data figure 31 finisher (rear) (1 0f 2).

  • Page 903

    6/02 7-41 dc1632/2240 plug/jack locations wiring data prelaunch training/review figure 32 finisher pwb.

  • Page 904

    6/02 7-42 dc1632/2240 plug/jack locations prelaunch training/review wiring data.

  • Page 905

    6/02 7-43 dc1632/2240 wirenets wiring data prelaunch training/review wirenets figure 1 ach wirenet.

  • Page 906

    6/02 7-44 dc1632/2240 wirenets prelaunch training/review wiring data figure 2 acn wirenet.

  • Page 907

    6/02 7-45 dc1632/2240 wirenets wiring data prelaunch training/review figure 3 +3.3vdc wirenet.

  • Page 908

    6/02 7-46 dc1632/2240 wirenets prelaunch training/review wiring data figure 4 3.3v rtn wirenet.

  • Page 909

    6/02 7-47 dc1632/2240 wirenets wiring data prelaunch training/review figure 5 +5.5vdc (1 of 4) wirenet.

  • Page 910

    6/02 7-48 dc1632/2240 wirenets prelaunch training/review wiring data figure 6 +5.5vdc (2 of 4) wirenet.

  • Page 911

    6/02 7-49 dc1632/2240 wirenets wiring data prelaunch training/review figure 7 +5.5vdc (3 of 4) wirenet.

  • Page 912

    6/02 7-50 dc1632/2240 wirenets prelaunch training/review wiring data figure 8 +5.5vdc (4 of 4) wirenet.

  • Page 913

    6/02 7-51 dc1632/2240 wirenets wiring data prelaunch training/review figure 9 5v rtn (1 of 4) wirenet.

  • Page 914

    6/02 7-52 dc1632/2240 wirenets prelaunch training/review wiring data figure 10 5v rtn (2 of 4) wirenet.

  • Page 915

    6/02 7-53 dc1632/2240 wirenets wiring data prelaunch training/review figure 11 5v rtn (3 of 4) wirenet.

  • Page 916

    6/02 7-54 dc1632/2240 wirenets prelaunch training/review wiring data figure 12 5v rtn (4 of 4) wirenet.

  • Page 917

    6/02 7-55 dc1632/2240 wirenets wiring data prelaunch training/review figure 13 +24vdc (1 of 4).

  • Page 918

    6/02 7-56 dc1632/2240 wirenets prelaunch training/review wiring data figure 14 +24vdc (2 of 4).

  • Page 919

    6/02 7-57 dc1632/2240 wirenets wiring data prelaunch training/review figure 15 +24vdc (3 of 4).

  • Page 920

    6/02 7-58 dc1632/2240 wirenets prelaunch training/review wiring data figure 16 +24vdc (4 of 4).

  • Page 921

    6/02 7-59 dc1632/2240 wirenets wiring data prelaunch training/review figure 17 24v rtn (1 of 4).

  • Page 922

    6/02 7-60 dc1632/2240 wirenets prelaunch training/review wiring data figure 18 24v rtn (2 of 4).

  • Page 923

    6/02 7-61 dc1632/2240 wirenets wiring data prelaunch training/review figure 19 iit +3.3vdc & 3.3v rtn wirenets.

  • Page 924

    6/02 7-62 dc1632/2240 wirenets prelaunch training/review wiring data figure 20 iit +5vdc & 5v rtn wirenets.

  • Page 925

    6/02 7-63 dc1632/2240 wirenets wiring data prelaunch training/review figure 21 iit +24vdc wirenet.

  • Page 926

    6/02 7-64 dc1632/2240 wirenets prelaunch training/review wiring data figure 22 iit 24v rtn.

  • Page 927

    6/02 7-65 dc1632/2240 wirenets wiring data prelaunch training/review figure 23 dadf +5vdc wirenet.

  • Page 928

    6/02 7-66 dc1632/2240 wirenets prelaunch training/review wiring data figure 24 dadf 5v rtn.

  • Page 929

    6/02 7-67 dc1632/2240 wirenets wiring data prelaunch training/review figure 25 dadf +24vdc wirenet.

  • Page 930

    6/02 7-68 dc1632/2240 wirenets prelaunch training/review wiring data figure 26 finisher +5vdc (1 of 2) wirenet.

  • Page 931

    6/02 7-69 dc1632/2240 wirenets wiring data prelaunch training/review figure 27 +5vdc (2 of 2) wirenet.

  • Page 932

    6/02 7-70 dc1632/2240 wirenets prelaunch training/review wiring data figure 28 5v rtn (1 of 2) wirenet.

  • Page 933

    6/02 7-71 dc1632/2240 wirenets wiring data prelaunch training/review figure 29 5v rtn (2 of 2) wirenet.

  • Page 934

    6/02 7-72 dc1632/2240 wirenets prelaunch training/review wiring data figure 30 finisher +24vdc wirenet.

  • Page 935

    6/02 7-73 dc1632/2240 wirenets wiring data prelaunch training/review figure 31 finisher 24v rtn wirenet.

  • Page 936

    6/02 7-74 dc1632/2240 wirenets prelaunch training/review wiring data.

  • Page 937

    6/02 7-75 dc1632/2240 chain 01 wiring data prelaunch training/review chain 01 main power figure 1 1.1b main power on (2 0f2).

  • Page 938

    6/02 7-76 dc1632/2240 chain 01 prelaunch training/review wiring data figure 2 main power on (2 of 2).

  • Page 939

    6/02 7-77 dc1632/2240 chain 01 wiring data prelaunch training/review figure 3 lvps control.

  • Page 940

    6/02 7-78 dc1632/2240 chain 01 prelaunch training/review wiring data figure 4 dc power generation (+3.3vdc).

  • Page 941

    6/02 7-79 dc1632/2240 chain 01 wiring data prelaunch training/review figure 5 dc power generation.

  • Page 942

    6/02 7-80 dc1632/2240 chain 01 prelaunch training/review wiring data figure 6 dc power generation (+24vdc).

  • Page 943

    6/02 7-81 dc1632/2240 chain 01 wiring data prelaunch training/review figure 7 dc power generation (iit lvps).

  • Page 944

    6/02 7-82 dc1632/2240 chain 01 prelaunch training/review wiring data figure 8 power interlock switching.

  • Page 945

    6/02 7-83 dc1632/2240 chain 01 wiring data prelaunch training/review figure 9 tray module power interlock switching.

  • Page 946

    6/02 7-84 dc1632/2240 chain 01 prelaunch training/review wiring data figure 10 monitoring.

  • Page 947

    6/02 7-85 dc1632/2240 chain 02 wiring data prelaunch training/review chain 02 mode selection figure 1 control panel.

  • Page 948

    6/02 7-86 dc1632/2240 chain 02 prelaunch training/review wiring data figure 2 lcd control.

  • Page 949

    6/02 7-87 dc1632/2240 chain 03 wiring data prelaunch training/review chain 03 printer connection figure 1 pwbs communication.

  • Page 950

    6/02 7-88 dc1632/2240 chain 03 prelaunch training/review wiring data figure 2 pwb communication (2 0f 5).

  • Page 951

    6/02 7-89 dc1632/2240 chain 03 wiring data prelaunch training/review figure 3 pwb communication (3 0f 5).

  • Page 952

    6/02 7-90 dc1632/2240 chain 03 prelaunch training/review wiring data figure 4 pwb communication (4 0f 5).

  • Page 953

    6/02 7-91 dc1632/2240 chain 03 wiring data prelaunch training/review figure 5 pwb communication (4 0f 5).

  • Page 954

    6/02 7-92 dc1632/2240 chain 03 prelaunch training/review wiring data figure 6 option device detection.

  • Page 955

    6/02 7-93 dc1632/2240 chain 03 wiring data prelaunch training/review figure 7 pws interface.

  • Page 956

    6/02 7-94 dc1632/2240 chain 03 prelaunch training/review wiring data figure 8 billing.

  • Page 957

    6/02 7-95 dc1632/2240 chain 03 wiring data prelaunch training/review figure 9 monitoring.

  • Page 958

    6/02 7-96 dc1632/2240 chain 03 prelaunch training/review wiring data figure 10 monitoring (2 of 2).

  • Page 959

    6/02 7-97 dc1632/2240 chain 04 wiring data prelaunch training/review chain 04 main drive figure 1 main drive (1 of 2).

  • Page 960

    6/02 7-98 dc1632/2240 chain 04 prelaunch training/review wiring data figure 2 main drive (2 of 2).

  • Page 961

    6/02 7-99 dc1632/2240 chain 05 wiring data prelaunch training/review chain 05 document handler figure 1 dadf dc power and interlocks.

  • Page 962

    6/02 7-100 dc1632/2240 chain 05 prelaunch training/review wiring data figure 2 pwb communications (1 0f 2).

  • Page 963

    6/02 7-101 dc1632/2240 chain 05 wiring data prelaunch training/review figure 3 document setting and feeding.

  • Page 964

    6/02 7-102 dc1632/2240 chain 05 prelaunch training/review wiring data figure 4 document transportation.

  • Page 965

    6/02 7-103 dc1632/2240 chain 05 wiring data prelaunch training/review figure 5 document transport.

  • Page 966

    6/02 7-104 dc1632/2240 chain 05 prelaunch training/review wiring data figure 6 document exit transportation.

  • Page 967

    6/02 7-105 dc1632/2240 chain 05 wiring data prelaunch training/review figure 7 dadf monitoring.

  • Page 968

    6/02 7-106 dc1632/2240 chain 06 prelaunch training/review wiring data chain 06 imaging figure 1 document illumination.

  • Page 969

    6/02 7-107 dc1632/2240 chain 06 wiring data prelaunch training/review figure 2 image input.

  • Page 970

    6/02 7-108 dc1632/2240 chain 06 prelaunch training/review wiring data figure 3 platen document setting.

  • Page 971

    6/02 7-109 dc1632/2240 chain 06 wiring data prelaunch training/review figure 4 carriage control.

  • Page 972

    6/02 7-110 dc1632/2240 chain 06 prelaunch training/review wiring data figure 5 laser control and scanning (y) (1 0f 2).

  • Page 973

    6/02 7-111 dc1632/2240 chain 06 wiring data prelaunch training/review figure 6 laser control and scanning (y) (2 0f 2).

  • Page 974

    6/02 7-112 dc1632/2240 chain 06 prelaunch training/review wiring data figure 7 laser control and scanning (m) (1 0f 2).

  • Page 975

    6/02 7-113 dc1632/2240 chain 06 wiring data prelaunch training/review figure 8 laser control and scanning (m) (2 0f 2).

  • Page 976

    6/02 7-114 dc1632/2240 chain 06 prelaunch training/review wiring data figure 9 laser control and scanning (c) (1 0f 2).

  • Page 977

    6/02 7-115 dc1632/2240 chain 06 wiring data prelaunch training/review figure 10 laser control and scanning (c) (2 0f 2).

  • Page 978

    6/02 7-116 dc1632/2240 chain 06 prelaunch training/review wiring data figure 11 laser control and scanning (k) (1 0f 2).

  • Page 979

    6/02 7-117 dc1632/2240 chain 06 wiring data prelaunch training/review figure 12 laser control and scanning (k) (2 0f 2).

  • Page 980

    6/02 7-118 dc1632/2240 chain 06 prelaunch training/review wiring data figure 13 laser scan drive control.

  • Page 981

    6/02 7-119 dc1632/2240 chain 06 wiring data prelaunch training/review figure 14 ross shutter control.

  • Page 982

    6/02 7-120 dc1632/2240 chain 06 prelaunch training/review wiring data figure 15 color registration control.

  • Page 983

    6/02 7-121 dc1632/2240 chain 06 wiring data prelaunch training/review figure 16 image monitoring (1 0f 3).

  • Page 984

    6/02 7-122 dc1632/2240 chain 06 prelaunch training/review wiring data figure 17 image monitoring (2 0f 3).

  • Page 985

    6/02 7-123 dc1632/2240 chain 06 wiring data prelaunch training/review figure 18 image monitoring (3 0f 3).

  • Page 986

    6/02 7-124 dc1632/2240 chain 07 prelaunch training/review wiring data chain 07 paper supply and feed figure 1 tray 1 paper size sensing.

  • Page 987

    6/02 7-125 dc1632/2240 chain 07 wiring data prelaunch training/review figure 2 tray 2 paper size sensing.

  • Page 988

    6/02 7-126 dc1632/2240 chain 07 prelaunch training/review wiring data figure 3 tray 3 paper size sensing.

  • Page 989

    6/02 7-127 dc1632/2240 chain 07 wiring data prelaunch training/review figure 4 tray 4 paper size sensing.

  • Page 990

    6/02 7-128 dc1632/2240 chain 07 prelaunch training/review wiring data figure 5 tray 1 paper stacking.

  • Page 991

    6/02 7-129 dc1632/2240 chain 07 wiring data prelaunch training/review figure 6 tray 2 paper stacking.

  • Page 992

    6/02 7-130 dc1632/2240 chain 07 prelaunch training/review wiring data figure 7 tray 3 paper stacking.

  • Page 993

    6/02 7-131 dc1632/2240 chain 07 wiring data prelaunch training/review figure 8 tray 4 paper stacking.

  • Page 994

    6/02 7-132 dc1632/2240 chain 07 prelaunch training/review wiring data figure 9 tray 5 paper stacking.

  • Page 995

    6/02 7-133 dc1632/2240 chain 07 wiring data prelaunch training/review figure 10 paper feed monitoring (1 0f 2).

  • Page 996

    6/02 7-134 dc1632/2240 chain 07 prelaunch training/review wiring data figure 11 paper feed monitoring (2 0f 2).

  • Page 997

    6/02 7-135 dc1632/2240 chain 08 wiring data prelaunch training/review chain 08 paper registration figure 1 tray 1 - 5 paper feeding.

  • Page 998

    6/02 7-136 dc1632/2240 chain 08 prelaunch training/review wiring data figure 2 iot paper transportation.

  • Page 999

    6/02 7-137 dc1632/2240 chain 08 wiring data prelaunch training/review figure 3 tray module paper transportation.

  • Page 1000

    6/02 7-138 dc1632/2240 chain 08 prelaunch training/review wiring data figure 4 tray module paper transportation drive control.

  • Page 1001

    6/02 7-139 dc1632/2240 chain 08 wiring data prelaunch training/review figure 5 registration.

  • Page 1002

    6/02 7-140 dc1632/2240 chain 08 prelaunch training/review wiring data figure 6 monitoring.

  • Page 1003

    6/02 7-141 dc1632/2240 chain 09 wiring data prelaunch training/review chain 09 xerographic figure 1 drum drive control (y, m, c).

  • Page 1004

    6/02 7-142 dc1632/2240 chain 09 prelaunch training/review wiring data figure 2 drum drive control (k).

  • Page 1005

    6/02 7-143 dc1632/2240 chain 09 wiring data prelaunch training/review figure 3 drum life control (y,m).

  • Page 1006

    6/02 7-144 dc1632/2240 chain 09 prelaunch training/review wiring data figure 4 drum life control (c,k).

  • Page 1007

    6/02 7-145 dc1632/2240 chain 09 wiring data prelaunch training/review figure 5 charging and exposure (y).

  • Page 1008

    6/02 7-146 dc1632/2240 chain 09 prelaunch training/review wiring data figure 6 charging and exposure (m).

  • Page 1009

    6/02 7-147 dc1632/2240 chain 09 wiring data prelaunch training/review figure 7 charging and exposure (c).

  • Page 1010

    6/02 7-148 dc1632/2240 chain 09 prelaunch training/review wiring data figure 8 charging and exposure (k).

  • Page 1011

    6/02 7-149 dc1632/2240 chain 09 wiring data prelaunch training/review figure 9 deve drive control.

  • Page 1012

    6/02 7-150 dc1632/2240 chain 09 prelaunch training/review wiring data figure 10 development (y).

  • Page 1013

    6/02 7-151 dc1632/2240 chain 09 wiring data prelaunch training/review figure 11 development (m).

  • Page 1014

    6/02 7-152 dc1632/2240 chain 09 prelaunch training/review wiring data figure 12 development (c).

  • Page 1015

    6/02 7-153 dc1632/2240 chain 09 wiring data prelaunch training/review figure 13 development (k) (1 of 2).

  • Page 1016

    6/02 7-154 dc1632/2240 chain 09 prelaunch training/review wiring data figure 14 development (k) (2 of 2).

  • Page 1017

    6/02 7-155 dc1632/2240 chain 09 wiring data prelaunch training/review figure 15 new toner cartridge detection.

  • Page 1018

    6/02 7-156 dc1632/2240 chain 09 prelaunch training/review wiring data figure 16 toner dispense control.

  • Page 1019

    6/02 7-157 dc1632/2240 chain 09 wiring data prelaunch training/review figure 17 adc and environment sensing.

  • Page 1020

    6/02 7-158 dc1632/2240 chain 09 prelaunch training/review wiring data figure 18 ibt drive control.

  • Page 1021

    6/02 7-159 dc1632/2240 chain 09 wiring data prelaunch training/review figure 19 1st btr contact retract control.

  • Page 1022

    6/02 7-160 dc1632/2240 chain 09 prelaunch training/review wiring data figure 20 ibt positioning.

  • Page 1023

    6/02 7-161 dc1632/2240 chain 09 wiring data prelaunch training/review figure 21 image transfer to ibt (y).

  • Page 1024

    6/02 7-162 dc1632/2240 chain 09 prelaunch training/review wiring data figure 22 image transfer to ibt (m).

  • Page 1025

    6/02 7-163 dc1632/2240 chain 09 wiring data prelaunch training/review figure 23 image transfer to ibt (c).

  • Page 1026

    6/02 7-164 dc1632/2240 chain 09 prelaunch training/review wiring data figure 24 image transfer to ibt (k).

  • Page 1027

    6/02 7-165 dc1632/2240 chain 09 wiring data prelaunch training/review figure 25 image transfer to paper (1 of 2).

  • Page 1028

    6/02 7-166 dc1632/2240 chain 09 prelaunch training/review wiring data figure 26 image transfer to paper (2 of 2).

  • Page 1029

    6/02 7-167 dc1632/2240 chain 09 wiring data prelaunch training/review figure 27 stripping.

  • Page 1030

    6/02 7-168 dc1632/2240 chain 09 prelaunch training/review wiring data figure 28 drum cleaning (y,m).

  • Page 1031

    6/02 7-169 dc1632/2240 chain 09 wiring data prelaunch training/review figure 29 drum cleaning (c,k).

  • Page 1032

    6/02 7-170 dc1632/2240 chain 09 prelaunch training/review wiring data figure 30 ibt cleaning.

  • Page 1033

    6/02 7-171 dc1632/2240 chain 09 wiring data prelaunch training/review figure 31 waste toner disposal.

  • Page 1034

    6/02 7-172 dc1632/2240 chain 09 prelaunch training/review wiring data figure 32 rear fan control.

  • Page 1035

    6/02 7-173 dc1632/2240 chain 09 wiring data prelaunch training/review figure 33 monitoring (1 of 5).

  • Page 1036

    6/02 7-174 dc1632/2240 chain 09 prelaunch training/review wiring data figure 34 monitoring (2 of 5).

  • Page 1037

    6/02 7-175 dc1632/2240 chain 09 wiring data prelaunch training/review figure 35 monitoring (3 of 5).

  • Page 1038

    6/02 7-176 dc1632/2240 chain 09 prelaunch training/review wiring data figure 36 monitoring (4 of 5).

  • Page 1039

    6/02 7-177 dc1632/2240 chain 09 wiring data prelaunch training/review figure 37 monitoring (5 of 5).

  • Page 1040

    6/02 7-178 dc1632/2240 chain 10 prelaunch training/review wiring data chain 10 fuser and output figure 1 fusing heat control (1 of 2).

  • Page 1041

    6/02 7-179 dc1632/2240 chain 10 wiring data prelaunch training/review figure 2 fusing heat control (2 of 2).

  • Page 1042

    6/02 7-180 dc1632/2240 chain 10 prelaunch training/review wiring data figure 3 fusing.

  • Page 1043

    6/02 7-181 dc1632/2240 chain 10 wiring data prelaunch training/review figure 4 inverter (1 of 2).

  • Page 1044

    6/02 7-182 dc1632/2240 chain 10 prelaunch training/review wiring data figure 5 inverter (2 of 2).

  • Page 1045

    6/02 7-183 dc1632/2240 chain 10 wiring data prelaunch training/review figure 6 duplex drive control.

  • Page 1046

    6/02 7-184 dc1632/2240 chain 10 prelaunch training/review wiring data figure 7 duplex drive.

  • Page 1047

    6/02 7-185 dc1632/2240 chain 10 wiring data prelaunch training/review figure 8 monitoring.

  • Page 1048

    6/02 7-186 dc1632/2240 chain 12 prelaunch training/review wiring data chain 12finisher figure 1 dc power and interlocks.

  • Page 1049

    6/02 7-187 dc1632/2240 chain 12 wiring data prelaunch training/review figure 2 pwbs communications.

  • Page 1050

    6/02 7-188 dc1632/2240 chain 12 prelaunch training/review wiring data figure 3 copy and drive delivery.

  • Page 1051

    6/02 7-189 dc1632/2240 chain 12 wiring data prelaunch training/review figure 4 horizontal transportation.

  • Page 1052

    6/02 7-190 dc1632/2240 chain 12 prelaunch training/review wiring data figure 5 decurler and paper transportation.

  • Page 1053

    6/02 7-191 dc1632/2240 chain 12 wiring data prelaunch training/review figure 6 tamping and offset.

  • Page 1054

    6/02 7-192 dc1632/2240 chain 12 prelaunch training/review wiring data figure 7 staple positioning.

  • Page 1055

    6/02 7-193 dc1632/2240 chain 12 wiring data prelaunch training/review figure 8 staple control.

  • Page 1056

    6/02 7-194 dc1632/2240 chain 12 prelaunch training/review wiring data figure 9 set eject.

  • Page 1057

    6/02 7-195 dc1632/2240 chain 12 wiring data prelaunch training/review figure 10 stacker tray control (1 of 2).

  • Page 1058

    6/02 7-196 dc1632/2240 chain 12 prelaunch training/review wiring data figure 11 stacker tray control (2 of 2).

  • Page 1059

    6/02 7-197 dc1632/2240 chain 12 wiring data prelaunch training/review figure 12 monitoring (1 0f 2).

  • Page 1060

    6/02 7-198 dc1632/2240 chain 12 prelaunch training/review wiring data figure 13 monitoring (2 0f 2).

  • Page 1061

    6/02 7-199 dc1632/2240 chain 16 wiring data prelaunch training/review chain 16 ess figure 1 ess pwb.

  • Page 1062

    6/02 7-200 dc1632/2240 chain 16 prelaunch training/review wiring data figure 2 ess monitoring (1 of 3).

  • Page 1063

    6/02 7-201 dc1632/2240 chain 16 wiring data prelaunch training/review figure 3 ess monitoring (2 of 3).

  • Page 1064

    6/02 7-202 dc1632/2240 chain 16 prelaunch training/review wiring data figure 4 ess monitoring (3 of 3).