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  5. Service Manual

Xerox DocuColor 1632 Service Manual

Summary of DocuColor 1632

  • Page 1

    701p39969 february, 2003 docucolor 3535/2240/1632 service manual t he d ocument c ompany xerox caution certain components in the docucolor 3535/2240/ 1632 are susceptible to damage from electrostatic discharge. Observe all esd procedures to avoid component damage..

  • Page 2

    Warning this equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions documentation, may cause inter- ference to radio communications. It has been tested and found to comply with the limits for a class a computing device purs...

  • Page 3: Introduction

    02/03 i dc 3535/2240/1632 introduction initial issue introduction about this manual ........................................................................................................... Iii organization ..............................................................................................

  • Page 4

    02/03 ii dc 3535/2240/1632 initial issue introduction.

  • Page 5

    02/03 iii dc 3535/2240/1632 introduction initial issue about this manual this service manual is part of the multinational documentation system for docucolor 3535/ 2240/1632 copier/printers. The service documentation is used in order to diagnose machine malfunctions, adjust components and has informa...

  • Page 6

    02/03 iv dc 3535/2240/1632 initial issue introduction warnings, cautions, and notes warnings, cautions, and notes will be found throughout the service documentation. The words warning or caution may be listed on an illustration when the specific component associated with the potential hazard is poin...

  • Page 7

    02/03 v dc 3535/2240/1632 introduction initial issue electrostatic discharge (esd) field service kit the purpose of the esd protection program is to preserve the inherent reliability and quality of electronic components that are handled by the field service personnel. This program is being implement...

  • Page 8

    02/03 vi dc 3535/2240/1632 initial issue introduction signal nomenclature refer to figure 7 for an example of signal nomenclature used in circuit diagrams and bsds. Figure 7 signal nomenclature voltage measurement and specifications measurements of dc voltage must be made with reference to the speci...

  • Page 9

    02/03 vii dc 3535/2240/1632 introduction initial issue translated warnings.

  • Page 10

    02/03 viii dc 3535/2240/1632 initial issue introduction introduction symbology and nomenclature warning a warning is used whenever an operating or maintenance procedure, a practice, condi- tion, or statement, if not strictly observed, could result in personal injury. Danger: une note danger est util...

  • Page 11

    02/03 ix dc 3535/2240/1632 introduction initial issue danger: afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des activités de maintenance ou de réglage avec l'équipement sur marche ou avec le cordon d'alimentation branché. Rep 1.7 dev/btr2/dts hvps; bcr hvps warning to avoid ...

  • Page 12

    02/03 x dc 3535/2240/1632 initial issue introduction rep 4.2 ibt motor assembly warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'éviter des blessures ou des chocs électriques,...

  • Page 13

    02/03 xi dc 3535/2240/1632 introduction initial issue danger: afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des activités de maintenance ou de réglage avec l'équipement sur marche ou avec le cordon d'alimentation branché. Rep 5.10 set gate solenoid assembly warning to avoid ...

  • Page 14

    02/03 xii dc 3535/2240/1632 initial issue introduction warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des act...

  • Page 15

    02/03 xiii dc 3535/2240/1632 introduction initial issue rep 7.4 tray 1 feed/lift motor warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'éviter des blessures ou des chocs élect...

  • Page 16

    02/03 xiv dc 3535/2240/1632 initial issue introduction activités de maintenance ou de réglage avec l'équipement sur marche ou avec le cordon d'alimentation branché. Rep 7.16 tray 2 feeder (3tm) warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power s...

  • Page 17

    02/03 xv dc 3535/2240/1632 introduction initial issue warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des acti...

  • Page 18

    02/03 xvi dc 3535/2240/1632 initial issue introduction warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des act...

  • Page 19

    02/03 xvii dc 3535/2240/1632 introduction initial issue warning personal injury may result from grasping hot areas of fuser module. If a hot fuser mod- ule must be removed, grasp fuser module by grip rings (figure 1). Danger: des blessures peuvent résulter si les zones chaudes du module de four sont...

  • Page 20

    02/03 xviii dc 3535/2240/1632 initial issue introduction d'alimentation branché. Rep 12.10 rail warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'éviter des blessures ou des ch...

  • Page 21

    02/03 xix dc 3535/2240/1632 introduction initial issue the power switch on or electrical power applied to the machine. Danger: afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des activités de maintenance ou de réglage avec l'équipement sur marche ou avec le cordon d'alimentati...

  • Page 22

    02/03 xx dc 3535/2240/1632 initial issue introduction warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Danger: afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des acti...

  • Page 23: 1 Service Call Procedures

    02/03 1-1 dc 3535/2240/1632 service call procedures initial issue 1 service call procedures service call procedures.................................................................................................. 1-3 initial actions .....................................................................

  • Page 24

    02/03 1-2 dc 3535/2240/1632 initial issue service call procedures.

  • Page 25

    02/03 1-3 dc 3535/2240/1632 service call procedures service call procedures initial issue service call procedures service strategy the service strategy for the docucolor 3535/2240/1632 copier/printer is to perform any high frequency service item (hfsi) actions before attempting to repair any problem...

  • Page 26

    02/03 1-4 dc 3535/2240/1632 initial actions initial issue service call procedures initial actions purpose the purpose of the initial action section of the service call procedures is to determine the rea- son for the service call and to identify and organize the actions which must be performed. Proce...

  • Page 27

    02/03 1-5 dc 3535/2240/1632 call flow service call procedures initial issue call flow this procedure should be performed at every service call. Initial actions ask the operator about the problem. If the problem appears to be related to operator error, or an attempt to perform a job outside of the ma...

  • Page 28

    02/03 1-6 dc 3535/2240/1632 call flow initial issue service call procedures the problem is image quality (print mode) y n verify that the ac power, scan, and ddi cables are connected correctly. If the cables are ok, refer to the network controller service documentation to verify the correct operatio...

  • Page 29

    02/03 1-7 dc 3535/2240/1632 detailed maintenance activities service call procedures initial issue detailed maintenance activities (hfsi) procedure 1. Clean the adc sensor on every call. 2. Enter diagnostics and select dc135 . 3. Perform the service actions in table 1 for any high frequency service i...

  • Page 30

    02/03 1-8 dc 3535/2240/1632 cleaning procedures, final actions initial issue service call procedures cleaning procedures purpose the purpose is to provide cleaning procedures to be performed at every call. Procedure caution do not use any solvents unless directed to do so by the service manual. Gene...

  • Page 31: 2 Status Indicator Raps

    02/03 2-1 dc 3535/2240/1632 status indicator raps initial issue 2 status indicator raps chain 1 1-300 rap....................................................................................................................... 2-9 1-301 rap.................................................................

  • Page 32

    02/03 2-2 dc 3535/2240/1632 initial issue status indicator raps 4-361 drum motor ........................................................................................................... 2-63 4-362 iot nvm read write ....................................................................................

  • Page 33

    02/03 2-3 dc 3535/2240/1632 status indicator raps initial issue 8-184 registration sensor off......................................................................................... 2-165 8-620 regicon temp sensor ........................................................................................

  • Page 34

    02/03 2-4 dc 3535/2240/1632 initial issue status indicator raps 12-262 eject clamp home sensor off............................................................................ 2-267 12-267 decurler ..........................................................................................................

  • Page 35

    02/03 2-5 dc 3535/2240/1632 status indicator raps initial issue 16-729 tiff data ............................................................................................................ 2-349 16-730 art command ........................................................................................

  • Page 36

    02/03 2-6 dc 3535/2240/1632 initial issue status indicator raps 102-313 as uses wrong api.......................................................................................... 2-401 102-314 wait event time out .........................................................................................

  • Page 37

    02/03 2-7 dc 3535/2240/1632 status indicator raps initial issue 103-372 iot sc soft failure ........................................................................................... 2-453 103-701 changed output bin: side to center ............................................................... 2-4...

  • Page 38

    02/03 2-8 dc 3535/2240/1632 initial issue status indicator raps 121-335 foreign interface wake up answer fail ........................................................... 2-504 121-336 unknown foreign device .................................................................................. 2-505 121-...

  • Page 39

    02/03 2-9 dc 3535/2240/1632 1-300 status indicator raps initial issue 1-300 rap the left cover is open. Procedure enter dc330 [001-301] and press the start button. Open and close the left cover ( pl 2.7 ). The display changes state. Y n +24 vdc is measured between +24 lvps p/j502-1 and gnd(-). Y n r...

  • Page 40

    02/03 2-10 dc 3535/2240/1632 1-301 initial issue status indicator raps 1-301 rap the left lower cover is open procedure enter dc330 [001-302] and press the start button. Open the left lower cover. Actuate the lh lower cover interlock switch ( pl 2.3 ) with a screwdriver. The display changes state. Y...

  • Page 41

    02/03 2-11 dc 3535/2240/1632 1-302 status indicator raps initial issue 1-302 rap the front cover or the right side cover is open. Initial actions check the operation of the actuator and the switch. Procedure open the front cover. Cheat the front interlock switch. The fault code 001-302 is cleared. Y...

  • Page 42

    02/03 2-12 dc 3535/2240/1632 1-303 initial issue status indicator raps 1-303 rap the tray module left door is open. Procedure enter dc330 [001-304] and press the start button. Actuate the tray module lh cover interlock switch ( pl 16.13 ) with a screwdriver. The display changes state. Y n +24 vdc is...

  • Page 43

    02/03 2-13 dc 3535/2240/1632 1-306 status indicator raps initial issue 1-306 rap the duplex cover is open. Procedure enter dc330 [008-300] and press the start button. Open the duplex transport. Actuate the duplex cover interlock switch ( pl 12.2 ) with a screwdriver. The display changes state. Y n d...

  • Page 44

    02/03 2-14 dc 3535/2240/1632 1-306 initial issue status indicator raps.

  • Page 45

    02/03 2-15 dc 3535/2240/1632 3-205, 3-206 status indicator raps initial issue 3-205 billing meter mismatch the billing meters on the three serialized pwbs do not match. Procedure switch the power off then on. If the fault remains, perform gp 10 . 3-206 billing restoration failure one of the billing ...

  • Page 46

    02/03 2-16 dc 3535/2240/1632 3-317 , 3-318 initial issue status indicator raps 3-317 iit software failure configuration mismatch procedure change the position of the document sensor. The problem continues. Y n return to service call procedures. Rewrite the nvm values. 3-318 iit software failure proc...

  • Page 47

    02/03 2-17 dc 3535/2240/1632 3-319 , 3-320 status indicator raps initial issue 3-319 iit video driver failure video driver declared a dma or compression error. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the software. If the problem...

  • Page 48

    02/03 2-18 dc 3535/2240/1632 3-321, 3-322 initial issue status indicator raps 3-321 iit-ess communication failure 2 controller received check code error (wrong sequence number in sent message packet). Procedure switch the power off then on. The problem continues. Y n return to service call procedure...

  • Page 49

    02/03 2-19 dc 3535/2240/1632 3-323, 3-324 status indicator raps initial issue 3-323 iit-ess communication failure 4 controller received check code error (wrong message packet length in sent packet). Procedure switch the power off then on. The problem continues. Y n return to service call procedures....

  • Page 50

    02/03 2-20 dc 3535/2240/1632 3-325, 3-326 initial issue status indicator raps 3-325 iit-ess communication failure 6 controller received check code error (parity error in iiss). Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the softwar...

  • Page 51

    02/03 2-21 dc 3535/2240/1632 3-327, 3-328 status indicator raps initial issue 3-327 iit-ess communication failure 8 controller received check code error (over-run error in iiss). Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the softw...

  • Page 52

    02/03 2-22 dc 3535/2240/1632 3-329, 3-330 initial issue status indicator raps 3-329 iit-ess communication failure 10 controller received check code error (wrong sequence number in received message packet). Procedure switch the power off then on. The problem continues. Y n return to service call proc...

  • Page 53

    02/03 2-23 dc 3535/2240/1632 3-331, 3-332 status indicator raps initial issue 3-331 iit-ess communication failure 12 controller received check code error (wrong message packet length in received packet). Procedure switch the power off then on. The problem continues. Y n return to service call proced...

  • Page 54

    02/03 2-24 dc 3535/2240/1632 3-333, 3-334 initial issue status indicator raps 3-333 iit-ess communication failure 14 controller received check code error (parity error in uart) procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the softwar...

  • Page 55

    02/03 2-25 dc 3535/2240/1632 3-335, 3-336 status indicator raps initial issue 3-335 iit-ess communication failure 16 controller received check code error (uart over-run error). Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the softwar...

  • Page 56

    02/03 2-26 dc 3535/2240/1632 3-337, 3-340 initial issue status indicator raps 3-337 iit-ess communication failure 18 controller received check code error (reception aborted after header received). Procedure switch the power off then on. The problem continues. Y n return to service call procedures. R...

  • Page 57

    02/03 2-27 dc 3535/2240/1632 3-341, 3-342 status indicator raps initial issue 3-341 iot-ess communication failure 2 controller received check code error (wrong sequence number in sent message packet). Procedure switch the power off then on. The problem continues. Y n return to service call procedure...

  • Page 58

    02/03 2-28 dc 3535/2240/1632 3-343, 3-345 initial issue status indicator raps 3-343 iot-ess communication failure 4 controller received check code error (wrong message packet length in sent packet). Procedure switch the power off then on. The problem continues. Y n return to service call procedures....

  • Page 59

    02/03 2-29 dc 3535/2240/1632 3-346, 3-347 status indicator raps initial issue 3-346 iot-ess communication failure 6 controller received check code error (parity error in iot). Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the software...

  • Page 60

    02/03 2-30 dc 3535/2240/1632 3-348, 3-349 initial issue status indicator raps 3-348 iot-ess communication failure 8 controller received check code error (iot over-run error). Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the software....

  • Page 61

    02/03 2-31 dc 3535/2240/1632 3-350, 3-351 status indicator raps initial issue 3-350 iot-ess communication failure 10 controller received check code error (wrong sequence number in received message packet). Procedure switch the power off then on. The problem continues. Y n return to service call proc...

  • Page 62

    02/03 2-32 dc 3535/2240/1632 3-352, 3-353 initial issue status indicator raps 3-352 iot-ess communication failure 12 controller received check code error (wrong message packet length in received packet). Procedure switch the power off then on. The problem continues. Y n return to service call proced...

  • Page 63

    02/03 2-33 dc 3535/2240/1632 3-354, 3-355 status indicator raps initial issue 3-354 iot-ess communication failure 14 controller received check code error (uart parity error). Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the software....

  • Page 64

    02/03 2-34 dc 3535/2240/1632 3-356, 3-357 initial issue status indicator raps 3-356 iot-ess communication failure 16 controller received check code error (uart over-run error). Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the softwar...

  • Page 65

    02/03 2-35 dc 3535/2240/1632 3-358, 3-359 status indicator raps initial issue 3-358 iot-ess communication failure 18 controller received check code error. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the software. If the problem cont...

  • Page 66

    02/03 2-36 dc 3535/2240/1632 3-360, 3-364 initial issue status indicator raps 3-360 iot-ess initialization failure iot driver initialization failure. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Reinstall the software. If the problem continues...

  • Page 67

    02/03 2-37 dc 3535/2240/1632 3-365, 3-366 status indicator raps initial issue 3-365 overflow on write loop back the extended data exceeds the reserved buffer size procedure switch the power off then on. The problem continues. Y n return to service call procedures. Replace the ess pwb ( pl 13.1 ). 3-...

  • Page 68

    02/03 2-38 dc 3535/2240/1632 3-370, 3-747 initial issue status indicator raps 3-370 marker code detect failure the end code cannot be found in the compressed data. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Replace the ram ( pl 13.1 ). Perfo...

  • Page 69

    02/03 2-39 dc 3535/2240/1632 3-750, 3-761 status indicator raps initial issue 3-750 insufficient number of document pages insufficient number of pages programed when making a book. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Set the number of...

  • Page 70

    02/03 2-40 dc 3535/2240/1632 3-941, 3-942 initial issue status indicator raps 3-941 insufficient page memory procedure switch the power off then on. The problem continues. Y n return to service call procedures. Perform the operation again. 3-942 document size error dadf mode: the dadf document senso...

  • Page 71

    02/03 2-41 dc 3535/2240/1632 3-946, 3-947 status indicator raps initial issue 3-946 tray 1 not in position tray 1 not in ready position. Initial actions • check that the paper size setting is correct. • check the tray 1 paper size sensor for damage or incorrect mounting. Repair or replace as require...

  • Page 72

    02/03 2-42 dc 3535/2240/1632 3-948, 3-949 initial issue status indicator raps 3-948 tray 3 not in position tray 3 not in ready position. Initial actions • check that the paper size setting is correct. • check the tray 3 paper size sensor for damage or incorrect mounting. Repair or replace as require...

  • Page 73

    02/03 2-43 dc 3535/2240/1632 3-950, 3-951 status indicator raps initial issue 3-950 tray 1 empty paper is not detected in tray 1 procedure remove tray 1. Enter dc330 [007-120] and press start. Actuate the tray 1 no paper sensor ( pl 2.4 ). The display changes state. Y n press stop. Check the circuit...

  • Page 74

    02/03 2-44 dc 3535/2240/1632 3-951, 3-952 initial issue status indicator raps figure 2 3-951 rap circuit diagram - tray 2 no paper sensor (3tm) 3-952 tray 3 empty paper is not detected in tray 3 procedure the machine is equipped with a 3tm. Y n remove tray 3. Enter dc330 [007-122] and press start. A...

  • Page 75

    02/03 2-45 dc 3535/2240/1632 3-952, 3-953 status indicator raps initial issue figure 2 3-952 rap circuit diagram - tray 3 no paper sensor (3tm) 3-953 tray 4 empty paper is not detected in tray 4. Procedure the machine is equipped with a 3tm. Y n remove tray 4. Enter dc330 [007-123] and press start. ...

  • Page 76

    02/03 2-46 dc 3535/2240/1632 3-953, 3-954 initial issue status indicator raps figure 2 9-353 rap circuit diagram - tray 4 no paper sensor (3tm) 3-954 tray 5 empty paper is not detected in tray 5. Procedure enter dc330 [007-125] and press start. Actuate the tray 5 no paper sensor. The display changes...

  • Page 77

    02/03 2-47 dc 3535/2240/1632 3-958, 3-959 status indicator raps initial issue 3-958 tray 5 paper size mismatch the paper in the tray 5 does not match the paper size selected. Procedure the correct size paper is loaded in tray 5. Y n load the correct size paper and return to service call procedures. ...

  • Page 78

    02/03 2-48 dc 3535/2240/1632 3-960, 3-961 initial issue status indicator raps 3-960 tray 2 paper size mismatch the paper in tray 2 does not match the paper size selected. Procedure the correct size paper is loaded in tray 2. Y n load the correct size paper and return to service call procedures. Go t...

  • Page 79

    02/03 2-49 dc 3535/2240/1632 3-962, 3-965 status indicator raps initial issue 3-962 tray 4 paper size mismatch the paper in tray 4 does not match the paper size selected. Procedure the machine is equipped with a 3tm. Y n the correct size paper is loaded in tray 4. Y n load the correct size paper and...

  • Page 80

    02/03 2-50 dc 3535/2240/1632 3-971, 3-972 initial issue status indicator raps 3-971 magnification incompatible magnification selected procedure switch the power off then on. The problem continues. Y n return to service call procedures. Change parameters and rerun job. 3-972 over number of document p...

  • Page 81

    02/03 2-51 dc 3535/2240/1632 3-974, 3-975 status indicator raps initial issue 3-974 next document specified manual placement of next document specified procedure manually change documents on platen glass. The problem continues. Y n return to service call procedures. Switch the power off then on. 3-9...

  • Page 82

    02/03 2-52 dc 3535/2240/1632 3-980, 3-985 initial issue status indicator raps 3-980 stapler position error the stapler is not available at the specified position. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Re-set the parameters. 3-985 tray 5...

  • Page 83

    02/03 2-53 dc 3535/2240/1632 3-986 status indicator raps initial issue 3-986 print completion error the number of spooled pages does not match the output. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Count the number of prints to ensure job in...

  • Page 84

    02/03 2-54 dc 3535/2240/1632 3-986 initial issue status indicator raps.

  • Page 85

    02/03 2-55 dc 3535/2240/1632 4-340 status indicator raps initial issue 4-340 iot ram failure mcu pwb ram test failed. Procedure switch the power off, then on. The problem continues. Y n return to service call procedures. Check the connection between the mcu pwb and the mcu nvm pwb. If the check is o...

  • Page 86

    02/03 2-56 dc 3535/2240/1632 4-341 initial issue status indicator raps 4-341 iot logic failure mcu pwb cannot detect intlk +5 vdc. Initial actions • check that the waste toner bottle and all four drum cartridges are seated correctly. • check fault history for 9-925 faults. If this fault has occurred...

  • Page 87

    02/03 2-57 dc 3535/2240/1632 4-342, 4-343 status indicator raps initial issue 4-342 flash rom limit failure limit failure of flash rom procedure switch the power off, then on. The problem continues. Y n return to service call procedures. Replace the mcu pwb ( pl 13.1 ). 4-343 iot flash rom read writ...

  • Page 88

    02/03 2-58 dc 3535/2240/1632 4-344, 4-345 initial issue status indicator raps 4-344 iot micro pitch the micro pitch did not occur within the specified time. Procedure switch the power off, then on. The problem continues. Y n return to service call procedures. Replace the mcu pwb ( pl 13.1 ). 4-345 m...

  • Page 89

    02/03 2-59 dc 3535/2240/1632 4-346 status indicator raps initial issue 4-346 transfer belt home fault the ibt home sensor does not detect the belt home signal. Note: if this fault is declared 3 times in succession, print mode will be disabled. In order to clear this condition, reset nvm location 741...

  • Page 90

    02/03 2-60 dc 3535/2240/1632 4-347 initial issue status indicator raps 4-347 transfer belt out of position the ibt edge sensor does not sense the transfer belt edge in the correct position. Initial actions check the following: • check that the ibt belt cleaner is not damaged, binding, or incorrectly...

  • Page 91

    02/03 2-61 dc 3535/2240/1632 4-348 status indicator raps initial issue 4-348 transfer belt edge not detected the ibt edge sensor cannot sense the transfer belt edge. Initial actions check the following: • check that the ibt belt cleaner is not damaged, binding, or incorrectly assembled. • ensure tha...

  • Page 92

    02/03 2-62 dc 3535/2240/1632 4-349, 4-358 initial issue status indicator raps 4-349 marking software logic control logic detected a fatal failure in the marking software. Procedure switch the power off, then on. The problem continues. Y n return to service call procedures. Again, switch the power of...

  • Page 93

    02/03 2-63 dc 3535/2240/1632 4-361 status indicator raps initial issue 4-361 drum motor drum motor failure. Initial actions • remove all drum cartridges. • perform rep 1.6 . Procedure the machine is a dc3535. Y n enter dc330 [004-003] and press start. The drum motor energizes and the drives rotate. ...

  • Page 94

    02/03 2-64 dc 3535/2240/1632 4-361 initial issue status indicator raps • p/j535 -b4 (+) and gnd (-) • p/j535 -b5 (+) and gnd (-) less than +1 vdc is measured on p/j535-b3,b4 and b5. Y n • check connection between mcu pwb and i/f pwb (p410). • if no problems are found, replace the mcu pwb ( pl 13.1 )...

  • Page 95

    02/03 2-65 dc 3535/2240/1632 4-361, 4-362 status indicator raps initial issue figure 2 4-361 rap circuit diagram - drum motor (y,m,c) (dc3535) 4-362 iot nvm read write read write at the mcu pwb nvm r/w. Procedure switch the power off, then on. The problem continues. Y n return to service call proced...

  • Page 96

    02/03 2-66 dc 3535/2240/1632 4-363 initial issue status indicator raps 4-363 k drum motor drum motor k failure. Initial actions • remove all drum cartridges. • perform rep 1.6 . Procedure the machine is a dc3535. Y n enter dc330 [004-006] and press start. Drum motor k energizes. Y n go to figure 1 o...

  • Page 97

    02/03 2-67 dc 3535/2240/1632 4-363 status indicator raps initial issue • if no problems are found, replace the mcu pwb ( pl 13.1 ). • if the problem persists, replace the i/f pwb ( pl 9.1 ). Figure 1 4-363 rap circuit diagram - drum motor (k) (dc2240/1632) figure 2 4-363 rap circuit diagram - drum m...

  • Page 98

    02/03 2-68 dc 3535/2240/1632 4-371, 4-414 initial issue status indicator raps 4-371 iot controller timing failure there is a communication failure between the ess and iot. Procedure switch the power off, then on. The problem continues. Y n return to service call procedures. Check the mcu pwb and ess...

  • Page 99

    02/03 2-69 dc 3535/2240/1632 4-415, 4-417 status indicator raps initial issue 4-415 2nd btr unit it is time to replace the 2nd btr unit. Procedure replace the 2nd btr unit ( pl 2.8 ). The problem continues. Y n return to service call procedures. Was the 2nd btr unit hfsi counter reset in dc135 on th...

  • Page 100

    02/03 2-70 dc 3535/2240/1632 4-420, 4-421 initial issue status indicator raps 4-420 transfer belt assembly transfer belt assembly end of life. Procedure replace the transfer belt assembly ( pl 5.3 ). The problem continues. Y n return to service call procedures. Was the transfer belt assembly hfsi co...

  • Page 101

    02/03 2-71 dc 3535/2240/1632 4-605 status indicator raps initial issue 4-605 iot nvm corrupt the system detected that the nvm of the iot is empty. Procedure switch the power off, then on. The problem continues. Y n return to service call procedures. Replace the mcu pwb ( pl 13.1 ). Caution careful r...

  • Page 102

    02/03 2-72 dc 3535/2240/1632 4-640 initial issue status indicator raps 4-640 belt walk failure this hidden fault is declared if the dynamic (short term) color-to-color registration exceeds specification while image formation is in progress. Initial actions adjust the color registration ( adj 9.6 ). ...

  • Page 103

    02/03 2-73 dc 3535/2240/1632 4-641 status indicator raps initial issue 4-641 belt edge learn failure this hidden fault is declared if the dynamic (short term) color-to-color registration exceeds specification while edge learning is in progress. Initial actions check the edge of the transfer belt ( p...

  • Page 104

    02/03 2-74 dc 3535/2240/1632 4-642, 4-650 initial issue status indicator raps 4-642 belt edge check failure this hidden fault is declared if the dynamic (short term) color-to-color registration exceeds specification while edge checking is in progress after power on or interlock actuation. Procedure ...

  • Page 105

    02/03 2-75 dc 3535/2240/1632 4-908 status indicator raps initial issue 4-908 2nd btr life end 2nd btr end of life. Procedure replace the 2nd btr ( pl 2.8 ) ( rep 9.24 ). The problem continues. Y n return to service call procedures. Was the 2nd btr unit hfsi counter reset in dc135 on the pws. Y n res...

  • Page 106

    02/03 2-76 dc 3535/2240/1632 4-908 initial issue status indicator raps.

  • Page 107

    02/03 2-77 dc 3535/2240/1632 5-110 status indicator raps initial issue 5-110 registration sensor on the registration sensor did not detect a document within 800 msec. After the feed motor energized. Initial actions • this fault can be caused by the following operator errors: – pulling the document o...

  • Page 108

    02/03 2-78 dc 3535/2240/1632 5-111 initial issue status indicator raps 5-111 registration sensor off the document did not deactuate the registration sensor within 1000 msec after the dadf belt motor energized. Initial actions this fault can be caused by an operator loading a large quantity of docume...

  • Page 109

    02/03 2-79 dc 3535/2240/1632 5-112 status indicator raps initial issue 5-112 registration sensor inversion the document does not actuate the dadf registration sensor within 1000 msec after the belt motor energized for document inversion. Initial actions this fault can be caused by using documents wi...

  • Page 110

    02/03 2-80 dc 3535/2240/1632 5-113 initial issue status indicator raps 5-113 registration sensor inversion the document does not deactuate the dadf registration sensor 1500 msec after the belt motor energized for document inversion. Initial actions • ensure that the platen belt is properly aligned o...

  • Page 111

    02/03 2-81 dc 3535/2240/1632 5-115 status indicator raps initial issue 5-115 exit sensor on the dadf exit sensor does not detect a document 1500 msec after the dadf exit motor energized at document replacement/output. Initial actions • check the customer’s documents to ensure they meet the specifica...

  • Page 112

    02/03 2-82 dc 3535/2240/1632 5-115 initial issue status indicator raps figure 3 dadf control pwb.

  • Page 113

    02/03 2-83 dc 3535/2240/1632 5-116 status indicator raps initial issue 5-116 exit sensor off the document does not deactuate the dadf exit sensor after the dadf exit sensor actuated. Initial actions check the customer’s documents to ensure they meet the specification for the dadf. Ensure the exit ro...

  • Page 114

    02/03 2-84 dc 3535/2240/1632 5-116 initial issue status indicator raps figure 3 dadf control pwb.

  • Page 115

    02/03 2-85 dc 3535/2240/1632 5-195 status indicator raps initial issue 5-195 document size mismatch different sized documents are detected in the no mix mode. Initial actions this fault can be caused by the following: • mixed size documents are fed without selecting that option on the ui. • there is...

  • Page 116

    02/03 2-86 dc 3535/2240/1632 5-274 initial issue status indicator raps 5-274 original size sensor at power on, the dadf registration sensor turns off, and the dadf size sensor 1 or the dadf size sensor 2 turns on (size sensor detection failure) procedure enter dc330 [5-150] and select start. The dis...

  • Page 117

    02/03 2-87 dc 3535/2240/1632 5-275 status indicator raps initial issue 5-275 dadf ram failure ram failure of the dadf pwb. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Replace the dadf control pwb ( pl 20.3 )..

  • Page 118

    02/03 2-88 dc 3535/2240/1632 5-301 initial issue status indicator raps 5-301 top cover interlock open the top cover is open. Procedure manually actuate both dadf top cover interlock switches (front/rear) at the same time. The 5-301 fault is cleared. Y n remove the dadf rear cover ( rep 5.18 ). Close...

  • Page 119

    02/03 2-89 dc 3535/2240/1632 5-700 status indicator raps initial issue 5-700 set gate solenoid rap use this rap when directed to troubleshoot problems with the dadf set gate solenoid. Initial actions remove the following: • front cover ( pl 20.1 ) • entrance tray ( pl 20.1 ) • lower chute assembly (...

  • Page 120

    02/03 2-90 dc 3535/2240/1632 5-701 initial issue status indicator raps 5-701 feed motor rap use this rap when directed to troubleshoot problems with the feed motor. Initial actions remove the following: • front cover ( pl 20.1 ) • entrance tray ( pl 20.1 ) • lower chute assembly ( rep 5.8 ) • rear c...

  • Page 121

    02/03 2-91 dc 3535/2240/1632 5-702 status indicator raps initial issue 5-702 registration sensor rap use this rap when directed to troubleshoot problems with the registration sensor. Initial actions remove the following: • front cover ( pl 20.1 ) • entrance tray ( pl 20.1 ) • lower chute assembly ( ...

  • Page 122

    02/03 2-92 dc 3535/2240/1632 5-703 initial issue status indicator raps 5-703 dadf belt motor rap use this rap when directed to troubleshoot problems with the dadf belt motor. Initial actions remove the following: • front cover ( pl 20.1 ) • entrance tray ( pl 20.1 ) • lower chute assembly ( rep 5.8 ...

  • Page 123

    02/03 2-93 dc 3535/2240/1632 5-900, 5-901 status indicator raps initial issue 5-900 document sensor timing one of the following dadf interlocks was opened during dadf operation: • dadf interlock switch ( pl 20.3 ) • top cover interlock switch (front) ( pl 20.2 ) • top cover interlock switch (rear) (...

  • Page 124

    02/03 2-94 dc 3535/2240/1632 5-902, 5-903 initial issue status indicator raps 5-902 power on registration sensor the registration sensor detected a document when the top cover/platen interlock was closed or power was switched on. Initial actions clean the registration sensor. Ensure there are no pie...

  • Page 125

    02/03 2-95 dc 3535/2240/1632 5-904, 5-940 status indicator raps initial issue 5-904 power on duplex sensor the dadf duplex sensor detected a document when the top cover/platen interlock was closed or power was switched on initial actions clean the duplex sensor. Ensure there are no pieces of paper o...

  • Page 126

    02/03 2-96 dc 3535/2240/1632 5-941 initial issue status indicator raps 5-941 document miscount the software detected a document miscount. Procedure rerun the job. 5-941 continues. Y n return to service call procedures. Replace the dadf control pwb ( pl 20.3 )..

  • Page 127

    02/03 2-97 dc 3535/2240/1632 6-277 status indicator raps initial issue 6-277 iit/dadf communication communication cannot be established between the iit/ips and the dadf control pwb. Procedure switch on the power. Cr4 on the dadf control pwb illuminates. Y n +5vdc is measured between the dadf control...

  • Page 128

    02/03 2-98 dc 3535/2240/1632 6-300, 6-312 initial issue status indicator raps 6-300 dadf open the dadf was opened during the dadf job. Procedure enter dc330 [006-300] and place a magnet over the platen open switch ( pl 18.4 ). The dis- play changes. Y n remove the platen glass ( rep 6.2 ). Remove ii...

  • Page 129

    02/03 2-99 dc 3535/2240/1632 6-340, 6-345 status indicator raps initial issue 6-340 ess ram test error at power on, the system detected a iit/ips pwb ram test error. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Replace the iit/ips pwb ( pl 18....

  • Page 130

    02/03 2-100 dc 3535/2240/1632 6-355 initial issue status indicator raps 6-355 ips fan the control logic detects an ips fan failure. Procedure enter dc330 [006-014] and select start. The ips fan ( pl 18.4 ) energizes. Y n switch off the power. Remove the platen glass ( rep 6.2 ) and the ips cover ( p...

  • Page 131

    02/03 2-101 dc 3535/2240/1632 6-360 status indicator raps initial issue 6-360 carriage position a carriage position error was detected. Procedure switch the power off. Remove the platen glass ( rep 6.2 ). Manually move the full rate car- riage. The carriage moves easily. Y n repair as required ( pl ...

  • Page 132

    02/03 2-102 dc 3535/2240/1632 6-361 initial issue status indicator raps 6-361 scan registration sensor registration sensor failure at carriage initialization. Procedure switch the power off. Remove the platen glass ( rep 6.2 ). Manually move the full rate car- riage. The carriage moves easily. Y n r...

  • Page 133

    02/03 2-103 dc 3535/2240/1632 6-371 status indicator raps initial issue 6-371 exposure lamp open circuit of the lamp was detected. Procedure enter dc330 [006-002]. Press start. The exposure lamp illuminates. Y n switch off the power. Remove the platen glass ( rep 6.2 ) and the ips cover ( pl 18.3 )....

  • Page 134

    02/03 2-104 dc 3535/2240/1632 6-372, 6-380 initial issue status indicator raps 6-372 ros polygon motor the control logic has detected a ros motor failure. Procedure enter dc330 [006-031] and select start. +3.3vdc is measured between the mcu pwb p/ j402 (+) and ground (-) y n go to flag 1 . Check the...

  • Page 135

    02/03 2-105 dc 3535/2240/1632 6-381, 6-382 status indicator raps initial issue 6-381 ros sos m length the interval of the ros start-of-scan (m) signals exceeds the specified value. Procedure +5vdc is measured between the mcu pwb p/j401 -b19 (+) and ground (-). Y n replace the mcu pwb ( pl 13.1 ). Re...

  • Page 136

    02/03 2-106 dc 3535/2240/1632 6-383, 6-385 initial issue status indicator raps 6-383 ros sos k length the interval of the ros start-of-scan (k) signals exceeds the specified value. Procedure +5vdc is measured between the mcu pwb p/j401 -a2 (+) and ground (-). Y n replace the mcu pwb ( pl 13.1 ). Ref...

  • Page 137

    02/03 2-107 dc 3535/2240/1632 6-389 status indicator raps initial issue 6-389 carriage over run right the carriage has overrun at the scan end. Procedure switch the power off. Remove the platen glass ( rep 6.2 ). Manually move the full rate car- riage. The carriage moves easily. Y n repair as requir...

  • Page 138

    02/03 2-108 dc 3535/2240/1632 6-390 initial issue status indicator raps 6-390 carriage over run left the carriage has overrun at the home end. Procedure switch the power off. Remove the platen glass ( rep 6.2 ). Manually move the full rate car- riage. The carriage moves easily. Y n repair as require...

  • Page 139

    02/03 2-109 dc 3535/2240/1632 6-391 status indicator raps initial issue 6-391 scan initialize motor driver a carriage motor error was detected after initialization was started. Procedure manually move the full rate carriage to the left until it stops. Enter dc330 [006-005] (scan) and select start. T...

  • Page 140

    02/03 2-110 dc 3535/2240/1632 6-391 initial issue status indicator raps.

  • Page 141

    02/03 2-111 dc 3535/2240/1632 7-104 status indicator raps initial issue 7-104 tray 1 feed out sensor the tray 1 feed out sensor does not detect paper fed from tray 2, 3, or 4 within the specified time after the takeaway sensor was actuated. Initial actions • check condition and specification of pape...

  • Page 142

    02/03 2-112 dc 3535/2240/1632 7-104 initial issue status indicator raps y n replace the tray module pwb ( pl 15.9 ). Replace the takeaway motor 1 ( pl 15.9 ). Check the drives of the takeaway motor 1 (refer to pl 15.9 ) press stop. • ensure that the chutes ( pl 2.3 , pl 15.10 ) are properly seated a...

  • Page 143

    02/03 2-113 dc 3535/2240/1632 7-104 status indicator raps initial issue figure 5 7-104 circuit diagram - takeaway motor 1 3tm.

  • Page 144

    02/03 2-114 dc 3535/2240/1632 7-105 initial issue status indicator raps 7-105 tray 1 misfeed the tray 1 feed out sensor does not detect paper after feeding from tray 1. Initial actions • check condition and specification of paper in tray 1. • check the paper path for obstructions. • check for wear a...

  • Page 145

    02/03 2-115 dc 3535/2240/1632 7-110 status indicator raps initial issue 7-110 tray 2 misfeed the takeaway sensor does not detect paper after feeding from tray 2. Initial actions • check condition and specification of paper in tray 2. • check the paper path for obstructions. • check for wear and clea...

  • Page 146

    02/03 2-116 dc 3535/2240/1632 7-110 initial issue status indicator raps y n takeaway motor 1 ( pl 15.9 ) energizes. Y n press stop. +24 vdc is measured between p/j552 -3 and gnd on the tray module pwb. Y n +24 vdc is measured at p/j 555-3 on the tray module pwb. Y n refer to the +24 vdc wirenets ( f...

  • Page 147

    02/03 2-117 dc 3535/2240/1632 7-110 status indicator raps initial issue figure 3 7-110 rap circuit diagram - takeaway motor 1 (ttm) figure 4 7-110 rap circuit diagram - takeaway sensor (3tm) figure 5 7-110 rap circuit diagram - tray 2 feed/lift motor (3tm).

  • Page 148

    02/03 2-118 dc 3535/2240/1632 7-110 initial issue status indicator raps figure 6 7-110 rap circuit diagram - takeaway motor 1 (3tm).

  • Page 149

    02/03 2-119 dc 3535/2240/1632 7-115 status indicator raps initial issue 7-115 tray 3 misfeed (ttm) the tray 3 feedout sensor does not detect paper after feeding from tray 3. Initial actions • check condition and specification of paper in tray 3. • check the paper path for obstructions. • check for w...

  • Page 150

    02/03 2-120 dc 3535/2240/1632 7-115 initial issue status indicator raps figure 2 7-115 rap circuit diagram - tray 3 feed/lift motor (ttm) figure 3 7-115 rap circuit diagram - takeaway motor 1 (ttm).

  • Page 151

    02/03 2-121 dc 3535/2240/1632 7-117 status indicator raps initial issue 7-117 tray 3 misfeed (3tm) the tray 3 feed out sensor does not detect paper after feeding from tray 3. Initial actions • check condition and specification of paper in tray 3. • check the paper path for obstructions. • check for ...

  • Page 152

    02/03 2-122 dc 3535/2240/1632 7-117 initial issue status indicator raps figure 2 7-117 rap circuit diagram - tray 3 feed/lift motor (3tm) figure 3 7-117 rap circuit diagram - takeaway motor 1 (3tm).

  • Page 153

    02/03 2-123 dc 3535/2240/1632 7-119 status indicator raps initial issue 7-119 tray 4 misfeed (ttm) the tray 4 feed out sensor does not detect paper after feeding from tray 4. Initial actions • check condition and specification of paper in tray 4. • check the paper path for obstructions. • check for ...

  • Page 154

    02/03 2-124 dc 3535/2240/1632 7-119 initial issue status indicator raps figure 2 7-119 rap circuit diagram - tray 4 feed/lift motor (ttm) figure 3 7-119 rap circuit diagram - takeaway motor 2 (ttm).

  • Page 155

    02/03 2-125 dc 3535/2240/1632 7-120 status indicator raps initial issue 7-120 tray 4 misfeed (3tm) the tray 4 feed out sensor does not detect paper after feeding from tray 4. Initial actions • check condition and specification of paper in tray 4. • check the paper path for obstructions. • check for ...

  • Page 156

    02/03 2-126 dc 3535/2240/1632 7-120 initial issue status indicator raps figure 2 7-120 rap circuit diagram - tray 4 feed/lift motor (3tm) figure 3 7-120 rap circuit diagram - takeaway motor 1 (3tm).

  • Page 157

    02/03 2-127 dc 3535/2240/1632 7-122 status indicator raps initial issue 7-122 tray 4 opened (ttm) the tray 4 feed out sensor detected paper when tray 4 is pulled out and pushed in during a print. Initial actions • check condition and specification of paper in tray 4. • check the paper path for obstr...

  • Page 158

    02/03 2-128 dc 3535/2240/1632 7-250 initial issue status indicator raps 7-250 tray communication communication fault between tray module pwb and mcu pwb. Procedure +5 vdc is measured at p/j541 -9 on the tray module pwb. Y n 2.5 vdc is measured at p/j541-9 on the tray module pwb. Y n go to figure 1 ....

  • Page 159

    02/03 2-129 dc 3535/2240/1632 7-252 status indicator raps initial issue 7-252 out module logic incorrect software data was detected. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. If the problem continues, replace the mcu pwb ( pl 13.1 ). Reinst...

  • Page 160

    02/03 2-130 dc 3535/2240/1632 7-270 initial issue status indicator raps 7-270 tray 1 paper size sensor failure an abnormal a/d value was detected by the tray 1 paper size sensor. Initial actions • check that the paper size setting is correct. • check the tray 1 paper size sensor ( pl 2.1 ) for damag...

  • Page 161

    02/03 2-131 dc 3535/2240/1632 7-271 status indicator raps initial issue 7-271 tray 2 paper size sensor an abnormal ad value was detected by the tray 2 paper size sensor. Initial actions • check that the paper size setting is correct. • check the tray 2 paper size sensor for damage or incorrect mount...

  • Page 162

    02/03 2-132 dc 3535/2240/1632 7-271 initial issue status indicator raps figure 2 7-271 rap circuit diagram - tray 2 paper size sensing.

  • Page 163

    02/03 2-133 dc 3535/2240/1632 7-272 status indicator raps initial issue 7-272 tray 3 paper size sensor (3tm) an abnormal ad value was detected by the tray 3 paper size sensor. Initial actions • check that the paper size setting is correct. • check the tray 3 paper size sensor ( pl 15.1 ) for damage,...

  • Page 164

    02/03 2-134 dc 3535/2240/1632 7-273 initial issue status indicator raps 7-273 tray 4 paper size sensor (3tm) an abnormal ad value was detected by the tray 4 paper size sensor. Initial actions • check that the paper size setting is correct. • check the tray 4 paper size sensor ( pl 15.1 ) for damage,...

  • Page 165

    02/03 2-135 dc 3535/2240/1632 7-274 status indicator raps initial issue 7-274 tray 5 paper size sensor failure an abnormal a/d value was detected by the tray 5 paper size sensor. Initial actions check the connectors between the tray 5 paper size sensor and the i/f pwb procedure enter dc140 [007-100]...

  • Page 166

    02/03 2-136 dc 3535/2240/1632 7-276 initial issue status indicator raps 7-276 tray 3 paper size sensor (ttm) an abnormal a/d value was detected by the tray 3 paper size sensor. Initial actions • check that the paper size setting is correct. • check the tray 3 paper size sensor ( pl 16.1 ) for damage...

  • Page 167

    02/03 2-137 dc 3535/2240/1632 7-277 status indicator raps initial issue 7-277 tray 4 paper size sensor (ttm) an abnormal a/d value was detected by the tray 4 paper size sensor. Initial actions • check that the paper size setting is correct. • check the tray 4 paper size sensor ( pl 16.1 ) for damage...

  • Page 168

    02/03 2-138 dc 3535/2240/1632 7-281 initial issue status indicator raps 7-281 tray 1 lift the tray 1 level sensor does not detect tray lift. Initial actions remove tray 1 from the machine and empty the paper stock, then: • manually turn the gear at the rear of tray 1 to check that the bottom plate m...

  • Page 169

    02/03 2-139 dc 3535/2240/1632 7-282 status indicator raps initial issue 7-282 tray 2 lift the tray 2 level sensor does not detect tray lift. Initial actions remove tray 2 from the machine and empty the paper stock, then: • manually turn the gear at the rear of tray 2 to check that the bottom plate m...

  • Page 170

    02/03 2-140 dc 3535/2240/1632 7-282 initial issue status indicator raps figure 2 7-282 rap circuit diagram - tray 2 level sensor (ttm) figure 3 7-282 rap circuit diagram - tray 2 feed lift motor (3tm) figure 4 7-282 rap circuit diagram - tray 2 level sensor (3tm).

  • Page 171

    02/03 2-141 dc 3535/2240/1632 7-283 status indicator raps initial issue 7-283 tray 3 lift (3tm) the tray 3 level sensor does not detect tray lift. Initial actions remove tray 3 from the machine and empty the paper stock, then: • manually turn the gear at the rear of tray 3 to check that the bottom p...

  • Page 172

    02/03 2-142 dc 3535/2240/1632 7-284 initial issue status indicator raps 7-284 tray 4 lift (3tm) the tray 4 level sensor does not detect tray lift. Initial actions remove tray 4 from the machine and empty the paper stock, then: • manually turn the gear at the rear of tray 4 to check that the bottom p...

  • Page 173

    02/03 2-143 dc 3535/2240/1632 7-291 status indicator raps initial issue 7-291 tray 3 lift (ttm) the tray 3 level sensor does not detect tray lift. Initial actions pull out tray 3 and empty the paper stock, then: • manually turn the gear on the left side of tray 3 to check that the bottom plate moves...

  • Page 174

    02/03 2-144 dc 3535/2240/1632 7-293 initial issue status indicator raps 7-293 tray 4 lift (ttm) the tray 4 level sensor does not detect tray lift. Initial actions pull out tray 4 and empty the paper stock, then: • manually turn the gear underneath tray 4 to check that the bottom plate moves up and d...

  • Page 175

    02/03 2-145 dc 3535/2240/1632 7-397 status indicator raps initial issue 7-397 all trays lift sensors none of the tray level sensors can be energized. Procedure the machine is equipped with a 3tm. Y n check the dc122 shutdown history. A 7-281 , 7-282 , 7-291 , or 7-293 fault has occurred. Y n +24 vdc...

  • Page 176

    02/03 2-146 dc 3535/2240/1632 7-397 initial issue status indicator raps figure 2 7-397 rap circuit diagram +5 vdc to the tray module pwb.

  • Page 177

    02/03 2-147 dc 3535/2240/1632 7-930 status indicator raps initial issue 7-930 tray 1 paper size mismatch the paper in tray 1 does not match the paper size selected. Procedure the correct size paper is loaded in tray 1 and the paper guides are set correctly. Y n load the correct size paper. Go to the...

  • Page 178

    02/03 2-148 dc 3535/2240/1632 7-931, 7-932 initial issue status indicator raps 7-931 tray 2 paper size mismatch the paper in tray 2 does not match the paper size selected. Procedure the correct size paper is loaded in tray 2 and the paper guides are set correctly. Y n ensure paper guides are correct...

  • Page 179

    02/03 2-149 dc 3535/2240/1632 7-933, 7-935 status indicator raps initial issue 7-933 tray 4 paper size mismatch the paper in tray 4 does not match the paper size selected. Procedure the machine is equipped with a 3tm. Y n the correct size paper is loaded in tray 4 and the paper guides are set correc...

  • Page 180

    02/03 2-150 dc 3535/2240/1632 7-954, 7-959 initial issue status indicator raps 7-954 tray 5 size mismatch (slow scan direction) the paper in the slow scan direction is shorter than the specified paper size. Procedure the correct size paper is loaded in the tray 5. Y n load the correct size paper. Re...

  • Page 181

    02/03 2-151 dc 3535/2240/1632 7-960, 7-969 status indicator raps initial issue 7-960 tray 5 paper mismatch 2 a different paper type or transparency was detected when plain/heavyweight paper was speci- fied. Initial actions • check that the loaded paper type matches the ui selection. • check the ohp ...

  • Page 182

    02/03 2-152 dc 3535/2240/1632 7-960, 7-969 initial issue status indicator raps.

  • Page 183

    02/03 2-153 dc 3535/2240/1632 8-149 status indicator raps initial issue 8-149 tray 3 takeaway sensor on (3tm) the takeaway sensor does not detect paper fed from tray 3. Initial actions • check condition and specification of paper in tray 3. • check the paper path and sensor area for obstructions. • ...

  • Page 184

    02/03 2-154 dc 3535/2240/1632 8-150 initial issue status indicator raps 8-150 tray 4 takeaway sensor on (3tm) the takeaway sensor does not detect paper fed from tray 4. Initial actions • check condition and specification of paper in tray 4. • check the paper path and sensor area for obstructions. • ...

  • Page 185

    02/03 2-155 dc 3535/2240/1632 8-151 status indicator raps initial issue 8-151 tray 3 takeaway sensor on (ttm) the takeaway sensor does not detect paper fed from tray 3. Initial actions • check condition and specification of paper in tray 3. • check the paper path and sensor area for obstructions. • ...

  • Page 186

    02/03 2-156 dc 3535/2240/1632 8-152 initial issue status indicator raps 8-152 tray 4 takeaway sensor on (ttm) the takeaway sensor does not detect paper fed from tray 4. Initial actions • check condition and specification of paper in tray 4. • check the paper path and sensor area for obstructions. • ...

  • Page 187

    02/03 2-157 dc 3535/2240/1632 8-152 status indicator raps initial issue figure 2 8-152 rap circuit diagram - takeaway motor 1 figure 3 8-152 rap circuit diagram - takeaway motor 2.

  • Page 188

    02/03 2-158 dc 3535/2240/1632 8-164 initial issue status indicator raps 8-164 pob sensor the pob sensor did not detect paper after the registration clutch energized. Initial actions • check condition and specification of the paper supply. • check for paper on the ibt. • check for obstructions in the...

  • Page 189

    02/03 2-159 dc 3535/2240/1632 8-175 status indicator raps initial issue 8-175 registration sensor on jam tray 5 the registration sensor does not detect paper fed from the msi. Initial actions • check condition and specification of the paper supply. • check for obstructions in the paper feed path. • ...

  • Page 190

    02/03 2-160 dc 3535/2240/1632 8-176 initial issue status indicator raps 8-176 registration sensor on jam tray 1-4 the registration sensor does not detect paper fed from tray 1 - 4. Initial actions • ensure customer closes left lower cover ( pl 2.3 ) firmly if dog ears also occur. • check condition a...

  • Page 191

    02/03 2-161 dc 3535/2240/1632 8-180 status indicator raps initial issue 8-180 registration sensor on duplex the registration sensor does not detect paper after a duplex feed. Initial actions • check condition and specification of the paper supply. • check for obstructions in the paper feed path. • c...

  • Page 192

    02/03 2-162 dc 3535/2240/1632 8-180 initial issue status indicator raps figure 2 8-180 rap circuit diagram - duplex motor figure 3 8-180 rap circuit diagram - inverter reverse clutch.

  • Page 193

    02/03 2-163 dc 3535/2240/1632 8-181 status indicator raps initial issue 8-181 registration sensor on wait sensor the registration sensor does not detect paper after the duplex wait sensor was energized. Initial actions • check condition and specification of the paper supply. • check for obstructions...

  • Page 194

    02/03 2-164 dc 3535/2240/1632 8-181 initial issue status indicator raps figure 2 8-181 rap circuit diagram - duplex wait sensor figure 3 8-181 rap circuit diagram - duplex motor.

  • Page 195

    02/03 2-165 dc 3535/2240/1632 8-184 status indicator raps initial issue 8-184 registration sensor off the fuser exit switch did not detect paper after the registration clutch was energized. Initial actions • check condition and specification of the paper supply. • check for obstructions in the paper...

  • Page 196

    02/03 2-166 dc 3535/2240/1632 8-620, 8-622 initial issue status indicator raps 8-620 regicon temp sensor environment sensor not in range. Procedure note: machine operation continues. Status code not displayed on ui. Status code logged in history. Turn the power off. Disconnect the environment sensor...

  • Page 197

    02/03 2-167 dc 3535/2240/1632 8-623, 8-624 status indicator raps initial issue 8-623 regicon data overflow (a2 patch y) at a2 patch detection, the yso correction setting value of either y, m, c, or k exceeds the set- ting range (nvm value 0 to 474). Note: status code not displayed on ui. Machine ope...

  • Page 198

    02/03 2-168 dc 3535/2240/1632 8-625, 8-626 initial issue status indicator raps 8-625 regicon sample block (a1 patch-rear) at a1 (in) patch detection, the number of the sample blocks does not reach the specified num- ber. Note: status code not displayed on ui. Machine operation continues. Procedure c...

  • Page 199

    02/03 2-169 dc 3535/2240/1632 8-627, 8-628 status indicator raps initial issue 8-627 regicon sample lateral (a1 patch-rear) at a1 (in) patch detection, the fast scan scan position of cyan color that is the standard for the rest is incorrect. (against the mob sensor, the center position of the cyan p...

  • Page 200

    02/03 2-170 dc 3535/2240/1632 8-629, 8-630 initial issue status indicator raps 8-629 regicon skew (patch y) during a1 patch detection, skew deviation for y exceeded tolerance. Note: machine operation continues. Status code not displayed on ui. Status code logged in history. Initial actions clean mob...

  • Page 201

    02/03 2-171 dc 3535/2240/1632 8-631, 8-900 status indicator raps initial issue 8-631 regicon skew (patch k) during a1 patch detection, skew deviation for k exceeded tolerance. Note: machine operation continues. Status code not displayed on ui. Status code logged in history. Initial actions clean mob...

  • Page 202

    02/03 2-172 dc 3535/2240/1632 8-631, 8-900 initial issue status indicator raps.

  • Page 203

    02/03 2-173 dc 3535/2240/1632 9-342 status indicator raps initial issue 9-342 2nd btr contact the 2nd btr did not reach the contact position. Initial actions • clean the 2nd btr retract sensor ( pl 2.9 ) and check for damage. • check the 2nd btr gears ( pl 2.8 ) for breakage. Procedure enter dc330 [...

  • Page 204

    02/03 2-174 dc 3535/2240/1632 9-342 initial issue status indicator raps figure 2 9-342 rap circuit diagram - 2nd btr retract motor.

  • Page 205

    02/03 2-175 dc 3535/2240/1632 9-343 status indicator raps initial issue 9-343 2nd btr retract the 2nd btr did not reach the retract position. Initial actions • clean the 2nd btr retract sensor ( pl 2.9 ) and check for damage. • check the 2nd btr gears ( pl 2.8 ) for breakage. Procedure enter dc330 [...

  • Page 206

    02/03 2-176 dc 3535/2240/1632 9-343 initial issue status indicator raps figure 2 9-343 rap circuit diagram - 2nd btr retract motor.

  • Page 207

    02/03 2-177 dc 3535/2240/1632 9-348 status indicator raps initial issue 9-348 1st btr contact the 1st btr did not reach the contact position. Initial actions • clean the 1st btr retract sensor ( pl 5.4 ) and check for damage • check the 1st btr worm gear and retract shaft ( pl 5.4 ) for breakage pro...

  • Page 208

    02/03 2-178 dc 3535/2240/1632 9-348 initial issue status indicator raps figure 2 9-348 rap circuit diagram - 1st btr retract motor.

  • Page 209

    02/03 2-179 dc 3535/2240/1632 9-349 status indicator raps initial issue 9-349 1st btr retract the 1st btr did not reach the retract position. Initial actions • clean the 1st btr retract sensor ( pl 5.4 ) and check for damage. • check the 1st btr worm gear and retract shaft ( pl 5.4 ) for breakage. P...

  • Page 210

    02/03 2-180 dc 3535/2240/1632 9-349 initial issue status indicator raps figure 2 9-349 rap circuit diagram - 1st btr retract motor.

  • Page 211

    02/03 2-181 dc 3535/2240/1632 9-350 status indicator raps initial issue 9-350 ibt home sensor the ibt home sensor detected the ibt position strip before the ibt belt made a complete rev- olution. Initial actions • ensure that the transfer belt is installed correctly. • clean the ibt home sensor ( pl...

  • Page 212

    02/03 2-182 dc 3535/2240/1632 9-351 initial issue status indicator raps 9-351 drive logic the ibt edge sensor detected that the ibt belt is not tracking correctly. Initial actions • check the ibt edge sensor for damage. Ensure that the actuator is touching the edge of the belt. • check the ibt steer...

  • Page 213

    02/03 2-183 dc 3535/2240/1632 9-358, 9-360 status indicator raps initial issue 9-358 full toner sensor the full toner sensor detects a full toner condition. Initial actions • ensure that the waste toner cartridge is not full. • check the sensor for toner contamination and foreign substances. Procedu...

  • Page 214

    02/03 2-184 dc 3535/2240/1632 9-361, 9-362 initial issue status indicator raps 9-361 magenta drum cartridge communication a communication failure with magenta drum cartridge was detected. Initial actions check that the magenta drum cartridge is seated correctly. Procedure enter dc330 [009-152]. The ...

  • Page 215

    02/03 2-185 dc 3535/2240/1632 9-363, 9-380 status indicator raps initial issue 9-363 black drum cartridge communication a communication failure with the black drum cartridge was detected. Initial actions check that the black drum cartridge is seated correctly. Procedure enter dc330 [009-154]. The di...

  • Page 216

    02/03 2-186 dc 3535/2240/1632 9-381, 9-382 initial issue status indicator raps 9-381 atc sensor (m) the atc sensor (m) detects a low tc (toner concentration) initial actions • check that toner/developer is present. • check the atc sensor (m) for contamination. Ensure that the sensor is seated correc...

  • Page 217

    02/03 2-187 dc 3535/2240/1632 9-383, 9-390 status indicator raps initial issue 9-383 atc sensor (k) the atc sensor (k) detects an insufficient amount of developer material initial actions • check that toner/developer is present. • check the atc sensor (k) for contamination. Ensure that the sensor is...

  • Page 218

    02/03 2-188 dc 3535/2240/1632 9-391, 9-392 initial issue status indicator raps 9-391 new toner cartridge (c) the new cartridge detect switch (c) was not engaged to reset the accumulative dispense time nvm value to 0 when a new cartridge was installed. Initial actions • re-install the toner cartridge...

  • Page 219

    02/03 2-189 dc 3535/2240/1632 9-393, 9-408 status indicator raps initial issue 9-393 new toner cartridge (y) when a new toner cartridge was installed, the level of the new cartridge detect switch (y) remained l when it should be changed to h by the dispense motor drive. Initial actions • re-install ...

  • Page 220

    02/03 2-190 dc 3535/2240/1632 9-410 initial issue status indicator raps 9-410 toner cartridge (y) near empty the yellow toner cartridge is nearly empty/empty. This fault requires service only if the mes- sage appears before the toner cartridge is depleted. Note: continuous running of high density pr...

  • Page 221

    02/03 2-191 dc 3535/2240/1632 9-410, 9-411 status indicator raps initial issue figure 2 9-410 rap circuit diagram - dc2240/1632 developer motor figure 3 9-410 rap circuit diagram - dc3535 developer motor 9-411 toner cartridge (m) near empty the magenta toner cartridge is nearly empty. This fault req...

  • Page 222

    02/03 2-192 dc 3535/2240/1632 9-411 initial issue status indicator raps y n go to the 9-381 , atc sensor failure rap. After checking that no failures are detected during normal operation, go to call closeout. Enter dc330 [009-014] and press start. The developer motor ( pl 1.1 ) energizes. Y n go to ...

  • Page 223

    02/03 2-193 dc 3535/2240/1632 9-412 status indicator raps initial issue 9-412 toner cartridge (c) near empty the cyan toner cartridge is nearly empty/empty. This fault requires service only if the mes- sage appears before the toner cartridge is depleted. Note: continuous running of high density prin...

  • Page 224

    02/03 2-194 dc 3535/2240/1632 9-412 initial issue status indicator raps figure 2 9-412 rap circuit diagram - dc2240/1632 developer motor figure 3 9-412 rap circuit diagram - dc3535 developer motor.

  • Page 225

    02/03 2-195 dc 3535/2240/1632 9-413 status indicator raps initial issue 9-413 toner cartridge (k) near empty the black toner cartridge is nearly empty. This fault requires service only if the message appears before the toner cartridge is depleted. Note: continuous running of high density prints can ...

  • Page 226

    02/03 2-196 dc 3535/2240/1632 9-428, 9-429 initial issue status indicator raps 9-428 change drum cartridge (k) soon the drum cartridge (k) needs to be replaced soon/reached end of life. Procedure replace the black drum cartridge (refer to section 6, machine consumables ). The problem is corrected. Y...

  • Page 227

    02/03 2-197 dc 3535/2240/1632 9-430, 9-431 status indicator raps initial issue 9-430 change drum cartridge (m) soon the drum cartridge (m) needs to be replaced soon. Procedure replace the magenta drum cartridge (refer to section 6, machine consumables ). The prob- lem is corrected. Y n replace the m...

  • Page 228

    02/03 2-198 dc 3535/2240/1632 9-654 initial issue status indicator raps 9-654 adc sensor the machine logic detected an adc sensor operation failure. Procedure the machine is a dc3535. Y n check adj 9.4 . The fail judgement of the adc sensor is ok. Y n there is +5vdc from p/j536 -a13 on the i/f pwb (...

  • Page 229

    02/03 2-199 dc 3535/2240/1632 9-654 status indicator raps initial issue figure 1 9-654 rap circuit diagram - dc2240/1632 adc sensor figure 2 9-654 rap circuit diagram - dc3535 adc sensor.

  • Page 230

    02/03 2-200 dc 3535/2240/1632 9-660, 9-661 initial issue status indicator raps 9-660 environment sensor temperature an incorrect value was detected by the environment sensor (temperature). Procedure disconnect p/j255 . There is 1 ohm or less measured between p255-3 and p255-4 on the environment sens...

  • Page 231

    02/03 2-201 dc 3535/2240/1632 9-670, 9-671 status indicator raps initial issue 9-670 new toner cartridge (k) detected the machine logic detected that the toner cartridge has been replaced. This is a message fault only. Procedure switch the power off, then on. The message fault clears. Y n go to the ...

  • Page 232

    02/03 2-202 dc 3535/2240/1632 9-672, 9-673 initial issue status indicator raps 9-672 new toner cartridge (m) detected the machine logic detected that the toner cartridge has been replaced. This is a message fault only. Procedure switch the power off, then on. The message fault clears. Y n go to the ...

  • Page 233

    02/03 2-203 dc 3535/2240/1632 9-684 status indicator raps initial issue 9-684 adc shutter the machine logic detected an adc shutter operation failure. Procedure the machine is a dc3535. Y n enter dc330 [009-078] and press start. The adc shutter solenoid energized. Y n there is +24vdc from p/j536 -a7...

  • Page 234

    02/03 2-204 dc 3535/2240/1632 9-684 initial issue status indicator raps figure 1 9-684 rap circuit diagram - dc2240/1632 adc sensor figure 2 9-684 rap circuit diagram - dc3535 adc sensor.

  • Page 235

    02/03 2-205 dc 3535/2240/1632 9-910, 9-911 status indicator raps initial issue 9-910 drum (y) type mismatch drum type mismatch initial actions ensure that the correct drum type is installed. Procedure enter dc330 [009-151], (drum (y) data). The display is h. Y n go to figure 1 . Check the wires and ...

  • Page 236

    02/03 2-206 dc 3535/2240/1632 9-912, 9-913 initial issue status indicator raps 9-912 drum (c) type mismatch drum type mismatch initial actions ensure that the correct drum type is installed. Procedure enter dc330 [009-153] (drum (c) data). The display is h. Y n check the wires and connectors. If the...

  • Page 237

    02/03 2-207 dc 3535/2240/1632 9-920, 9-921 status indicator raps initial issue 9-920 toner cartridge (y) empty the yellow toner cartridge is empty. This fault requires service only if the message appears before the toner cartridge is depleted. Note: continuous running of high density prints can temp...

  • Page 238

    02/03 2-208 dc 3535/2240/1632 9-922, 9-923 initial issue status indicator raps 9-922 toner cartridge (c) empty the cyan toner cartridge is empty. This fault requires service only if the message appears before the toner cartridge is depleted. Note: continuous running of high density prints can tempor...

  • Page 239

    02/03 2-209 dc 3535/2240/1632 9-924, 9-925 status indicator raps initial issue 9-924 waste toner cartridge full the waste toner cartridge is full. Initial actions replace the waste toner cartridge. Check the full toner sensor for contaminants. Procedure if the problem persists, go to the 9-358 rap. ...

  • Page 240

    02/03 2-210 dc 3535/2240/1632 9-926, 9-927 initial issue status indicator raps 9-926 drum cartridge (k) end of life the drum cartridge (k) needs to be replaced. Procedure replace the black drum cartridge (refer to section 6, machine consumables ). The problem is corrected. Y n replace the mcu pwb. (...

  • Page 241

    02/03 2-211 dc 3535/2240/1632 9-928, 9-929 status indicator raps initial issue 9-928 drum cartridge (m) end of life the drum cartridge (m) needs to be replaced. Procedure replace the magenta drum cartridge (refer to section 6, machine consumables ). The prob- lem is corrected. Y n replace the mcu pw...

  • Page 242

    02/03 2-212 dc 3535/2240/1632 9-930, 9-931 initial issue status indicator raps 9-930 black drum cartridge not detected the machine logic detected that black drum cartridge is not installed. Initial actions • ensure black drum cartridge is installed correctly. • switch the power off, then on. Procedu...

  • Page 243

    02/03 2-213 dc 3535/2240/1632 9-932, 9-933 status indicator raps initial issue 9-932 magenta drum cartridge not detected the machine logic detected that magenta drum cartridge is not installed. Initial actions • ensure magenta drum cartridge is installed correctly. • switch the power off, then on. P...

  • Page 244

    02/03 2-214 dc 3535/2240/1632 9-932, 9-933 initial issue status indicator raps.

  • Page 245

    02/03 2-215 dc 3535/2240/1632 10-110 status indicator raps initial issue 10-110 fuser exit switch on (duplex) the fuser exit switch did not energize. Initial actions • check condition and specification of the paper supply. • check for obstructions in the paper feed path. • clean the fuser exit roll ...

  • Page 246

    02/03 2-216 dc 3535/2240/1632 10-111 initial issue status indicator raps 10-111 fuser exit switch off the fuser exit switch did not de-energize. Initial actions • check condition and specification of the paper supply. • check for obstructions in the paper feed path. • clean the fuser exit roll and c...

  • Page 247

    02/03 2-217 dc 3535/2240/1632 10-125 status indicator raps initial issue 10-125 duplex wait sensor on paper did not arrive at the duplex wait sensor within the specified period of time. Initial actions • check condition and specification of the paper supply. • check the paper path for obstructions. ...

  • Page 248

    02/03 2-218 dc 3535/2240/1632 10-125 initial issue status indicator raps figure 2 10-125 rap circuit diagram - duplex wait sensor figure 3 10-125 rap circuit diagram - duplex motor.

  • Page 249

    02/03 2-219 dc 3535/2240/1632 10-125 status indicator raps initial issue figure 4 10-125 rap circuit diagram - inverter forward clutch figure 5 10-125 rap circuit diagram - inverter reverse clutch.

  • Page 250

    02/03 2-220 dc 3535/2240/1632 10-348 initial issue status indicator raps 10-348 main heater over heat the front thermistor detected an overheat condition. Initial actions turn off the power, remove the fuser assembly, and allow it to cool down. Procedure note: if this fault is declared 3 times in su...

  • Page 251

    02/03 2-221 dc 3535/2240/1632 10-349, 10-350 status indicator raps initial issue 10-349 front thermistor open the machine logic detected an open circuit in the front thermistor. Initial actions turn off the power, remove the fuser assembly, and allow it to cool down. Procedure measure the resistance...

  • Page 252

    02/03 2-222 dc 3535/2240/1632 10-350 initial issue status indicator raps figure 2 10-350 rap circuit diagram - main heater and sub heater.

  • Page 253

    02/03 2-223 dc 3535/2240/1632 10-351, 10-352 status indicator raps initial issue 10-351 rear thermistor open the machine logic detected an open circuit in the rear thermistor. Initial actions turn off the power, remove the fuser assembly and allow it to cool down. Procedure measure the resistance be...

  • Page 254

    02/03 2-224 dc 3535/2240/1632 10-352 initial issue status indicator raps figure 1 10-352 rap circuit diagram - front thermistor figure 2 10-352 rap circuit diagram - main heater and sub heater.

  • Page 255

    02/03 2-225 dc 3535/2240/1632 10-353 status indicator raps initial issue 10-353 main heater on time the main heater remained on for more than the specified time. Initial actions turn off the power, remove the fuser assembly, and allow it to cool down. Procedure measure the resistance between p600 -4...

  • Page 256

    02/03 2-226 dc 3535/2240/1632 10-353 initial issue status indicator raps figure 2 10-353 rap circuit diagram - main heater and sub heater.

  • Page 257

    02/03 2-227 dc 3535/2240/1632 10-354 status indicator raps initial issue 10-354 sub heater warm up the temperature did not reach the ready temperature. Initial actions turn off the power, remove the fuser assembly, and allow it to cool down. Procedure note: if this fault is declared 3 times in succe...

  • Page 258

    02/03 2-228 dc 3535/2240/1632 10-354 initial issue status indicator raps figure 2 10-354 rap circuit diagram - main heater and sub heater.

  • Page 259

    02/03 2-229 dc 3535/2240/1632 10-356 status indicator raps initial issue 10-356 sub heater on time the sub heater remained on for more than the specified time. Initial actions turn off the power, remove the fuser assembly, and allow it to cool down. Procedure measure the resistance between p600 -7 a...

  • Page 260

    02/03 2-230 dc 3535/2240/1632 10-356 initial issue status indicator raps figure 2 10-356 rap circuit diagram - main heater and sub heater.

  • Page 261

    02/03 2-231 dc 3535/2240/1632 10-398 status indicator raps initial issue 10-398 fan lock the machine logic detected a failure of the fuser fan, lvps fan or the rear fan. Procedure enter dc330 [004-050]. Press start. The fuser fan ( pl 8.1 ) revolves at high speed. Y n there is +24 vdc from p/j222 pi...

  • Page 262

    02/03 2-232 dc 3535/2240/1632 10-398 initial issue status indicator raps figure 1 10-398 rap circuit diagram - fuser fan figure 2 10-398 rap circuit diagram - dc 2240/1632 rear fan figure 3 10-398 rap circuit diagram - dc 3535 rear fan figure 4 10-398 rap circuit diagram - dc 2240/1632 lvps fan.

  • Page 263

    02/03 2-233 dc 3535/2240/1632 10-398, 10-420 status indicator raps initial issue figure 5 10-398 rap circuit diagram - dc 3535 lvps fan 10-420 fuser near end of life replace the fuser assembly in x copies. Procedure the fuser assembly was replaced. Y n replace the fuser assembly ( pl 7.2 ) run the d...

  • Page 264

    02/03 2-234 dc 3535/2240/1632 10-421 initial issue status indicator raps 10-421 fuser end of life fuser at end of life. Procedure the fuser assembly was replaced. Y n replace the fuser assembly ( pl 7.2 ). Run the dc135 [954-804]. The initial value is 0. Y n replace the mcu pwb ( pl 13.1 ). Ensure t...

  • Page 265

    02/03 2-235 dc 3535/2240/1632 12-100 status indicator raps initial issue 12-100 h transport entrance sensor on the h transport entrance sensor does not detect paper after the registration clutch (in iot) energized. Initial actions • check condition and specification of the paper supply. • check for ...

  • Page 266

    02/03 2-236 dc 3535/2240/1632 12-100 initial issue status indicator raps figure 4 12-100 rap circuit diagram - finisher drive motor figure 5 finisher pwb.

  • Page 267

    02/03 2-237 dc 3535/2240/1632 12-102 status indicator raps initial issue 12-102 h transport entrance sensor off paper did not deactuate the h transport entrance sensor. Initial actions • check condition and specification of the paper supply. • check for obstructions in the paper feed path. • clean t...

  • Page 268

    02/03 2-238 dc 3535/2240/1632 12-102 initial issue status indicator raps figure 3 12-102 rap circuit diagram - finisher drive motor.

  • Page 269

    02/03 2-239 dc 3535/2240/1632 12-104 status indicator raps initial issue 12-104 h transport exit sensor on the h transport exit sensor did not detect paper within the specific time after the h transport entrance sensor has detected the paper. (the specified time differs depending on the paper size.)...

  • Page 270

    02/03 2-240 dc 3535/2240/1632 12-104 initial issue status indicator raps figure 3 12-104 rap circuit diagram - finisher drive motor figure 4 finisher pwb.

  • Page 271

    02/03 2-241 dc 3535/2240/1632 12-106 status indicator raps initial issue 12-106 h transport exit sensor off paper did not deactuate the h transport exit sensor. Initial actions • check condition and specification of the paper supply. • check for obstructions in the paper feed path. • clean the h tra...

  • Page 272

    02/03 2-242 dc 3535/2240/1632 12-106 initial issue status indicator raps figure 3 12-106 rap circuit diagram - finisher drive motor figure 4 12-106 rap circuit diagram - decurler cam home sensor figure 5 12-106 rap circuit diagram - decurler cam clutch figure 6 finisher pwb.

  • Page 273

    02/03 2-243 dc 3535/2240/1632 12-120 status indicator raps initial issue 12-120 compiler entrance sensor on the compiler entrance sensor did not detect paper. Initial actions • check condition and specification of the paper supply. • check for obstructions in the paper feed path. • clean the h trans...

  • Page 274

    02/03 2-244 dc 3535/2240/1632 12-122 initial issue status indicator raps 12-122 compiler entrance sensor off paper does not deactuate the compiler entrance sensor. Initial actions • check condition and specification of the paper supply. • check for obstructions in the paper feed path. • clean the h ...

  • Page 275

    02/03 2-245 dc 3535/2240/1632 12-170 status indicator raps initial issue 12-170 set eject the compiler paper sensor did not deactuate after the eject motor energized. Initial actions • check condition and specification of the paper supply. • check for obstructions in the paper feed path. • clean the...

  • Page 276

    02/03 2-246 dc 3535/2240/1632 12-170 initial issue status indicator raps figure 3 12-170 rap circuit diagram - eject motor figure 4 finisher pwb.

  • Page 277

    02/03 2-247 dc 3535/2240/1632 12-241 status indicator raps initial issue 12-241 staple move sensor on • the staple sensor did not turn on after the stapler moved to the staple position. • the staple sensor did not actuate after the stapler is in position. Initial actions • check for obstructions in ...

  • Page 278

    02/03 2-248 dc 3535/2240/1632 12-241 initial issue status indicator raps figure 3 12-241 rap circuit diagram - staple move motor figure 4 finisher pwb.

  • Page 279

    02/03 2-249 dc 3535/2240/1632 12-242 status indicator raps initial issue 12-242 staple move sensor off • the staple move sensor did not turn off after the move to the staple position started. • the staple move sensor turned off after staple position has been fixed. • the staple move sensor did not t...

  • Page 280

    02/03 2-250 dc 3535/2240/1632 12-242 initial issue status indicator raps figure 3 12-242 rap circuit diagram - staple move motor figure 4 finisher pwb.

  • Page 281

    02/03 2-251 dc 3535/2240/1632 12-244 status indicator raps initial issue 12-244 staple home sensor the staple head home sensor did not actuate after the stapler motor energized to open the stapler. Procedure enter dc330 [012-207] and press start. Turn the staple motor gear manually to actuate the st...

  • Page 282

    02/03 2-252 dc 3535/2240/1632 12-244 initial issue status indicator raps figure 4 finisher pwb.

  • Page 283

    02/03 2-253 dc 3535/2240/1632 12-252 status indicator raps initial issue 12-252 front tamper • with the front tamper home sensor off the front tamper home sensor did not turn on after move to the front tamper home position began. • with the front tamper home sensor on, the front tamper sensor did no...

  • Page 284

    02/03 2-254 dc 3535/2240/1632 12-252 initial issue status indicator raps figure 3 12-252 rap circuit diagram - front tamper motor figure 4 finisher pwb.

  • Page 285

    02/03 2-255 dc 3535/2240/1632 12-253 status indicator raps initial issue 12-253 rear tamper • with the rear tamper home sensor off the rear tamper home sensor did not turn on within 800ms after move to the rear tamper home position has begun. • with the rear tamper home sensor on: the rear tamper ho...

  • Page 286

    02/03 2-256 dc 3535/2240/1632 12-253 initial issue status indicator raps figure 4 finisher pwb.

  • Page 287

    02/03 2-257 dc 3535/2240/1632 12-254 status indicator raps initial issue 12-254 stacker tray • the stack height sensor did not detect that the tray went down after the stacker tray lowered at initialization. • the stack height sensor did not detect that the tray went up after the stacker motor was e...

  • Page 288

    02/03 2-258 dc 3535/2240/1632 12-254 initial issue status indicator raps figure 3 12-254 rap circuit diagram - stacker motor figure 4 finisher pwb.

  • Page 289

    02/03 2-259 dc 3535/2240/1632 12-255 status indicator raps initial issue 12-255 stacker tray upper limit • the system detected that the stacker tray upper limit sensor was turned on after the stacker tray had begun lifting up. • the system detected that the stacker tray upper limit sensor remained o...

  • Page 290

    02/03 2-260 dc 3535/2240/1632 12-255 initial issue status indicator raps figure 3 12-255 rap circuit diagram - stack height sensor figure 4 12-255 rap circuit diagram - stacker motor figure 5 finisher pwb.

  • Page 291

    02/03 2-261 dc 3535/2240/1632 12-256 status indicator raps initial issue 12-256 staple front corner sensor on • the stapler front corner sensor does not turn on within 2 sec. After starting to move to front corner. • the stapler front corner sensor remained on when starting to move to front corner. ...

  • Page 292

    02/03 2-262 dc 3535/2240/1632 12-256 initial issue status indicator raps figure 3 12-256 rap circuit diagram - stapler move motor figure 4 finisher pwb.

  • Page 293

    02/03 2-263 dc 3535/2240/1632 12-257 status indicator raps initial issue 12-257 staple front corner sensor off • the staple front corner sensor does not turn off after the move from front corner has completed. • the staple front corner sensor does not turn off after starting to move from front corne...

  • Page 294

    02/03 2-264 dc 3535/2240/1632 12-257 initial issue status indicator raps figure 3 12-257 rap circuit diagram - staple move motor figure 4 finisher pwb.

  • Page 295

    02/03 2-265 dc 3535/2240/1632 12-260 status indicator raps initial issue 12-260 eject clamp home sensor on the eject clamp home sensor does not turn on after the eject clamp up started. Initial actions • check for obstructions in the clamp area. Procedure remove the rear cover ( pl 17.5 ) and the ej...

  • Page 296

    02/03 2-266 dc 3535/2240/1632 12-260 initial issue status indicator raps figure 3 12-260 rap circuit diagram - eject motor figure 4 finisher pwb.

  • Page 297

    02/03 2-267 dc 3535/2240/1632 12-262 status indicator raps initial issue 12-262 eject clamp home sensor off the eject clamp home sensor does not turn off within 200ms after the eject clamp down has started. Procedure remove the rear cover ( pl 17.5 ) and the eject clamp home sensor bracket ( pl 17.8...

  • Page 298

    02/03 2-268 dc 3535/2240/1632 12-262 initial issue status indicator raps figure 3 12-262 rap circuit diagram - eject motor figure 4 finisher pwb.

  • Page 299

    02/03 2-269 dc 3535/2240/1632 12-267 status indicator raps initial issue 12-267 decurler the decurler cam home sensor did not actuate after the decurler cam clutch energized. Procedure remove the rear cover ( pl 17.5 ). Enter dc330 [012-217] and press start. Actuate the decurler cam home sensor ( pl...

  • Page 300

    02/03 2-270 dc 3535/2240/1632 12-267 initial issue status indicator raps figure 4 12-267 rap circuit diagram - finisher drive motor figure 5 finisher pwb.

  • Page 301

    02/03 2-271 dc 3535/2240/1632 12-281 status indicator raps initial issue 12-281 set clamp the set clamp home sensor does not actuate after the set clamp started operation. Procedure remove the rear cover ( pl 17.5 ). Enter dc330 [012-211] and press start. Actuate the set clamp home sensor ( pl 17.8 ...

  • Page 302

    02/03 2-272 dc 3535/2240/1632 12-281 initial issue status indicator raps figure 4 12-281 rap circuit diagram - eject motor figure 5 finisher pwb.

  • Page 303

    02/03 2-273 dc 3535/2240/1632 12-301 status indicator raps initial issue 12-301 top cover interlock the finisher top cover interlock is open. Procedure cheat the top cover interlock switch ( figure 1 ). 12-301 is cleared. Y n disconnect p/j851 on the finisher pwb. +5 vdc is measured between the fini...

  • Page 304

    02/03 2-274 dc 3535/2240/1632 12-302 initial issue status indicator raps 12-302 front door interlock open the finisher front door interlock is open. Procedure cheat the front door interlock switch ( figure 1 ). 012-302 is cleared. Y n disconnect p/j851 on the finisher pwb. +5 vdc is measured between...

  • Page 305

    02/03 2-275 dc 3535/2240/1632 12-303 status indicator raps initial issue 12-303 h transport interlock open the h transport interlock sensor detected open. Procedure block the h transport interlock sensor with a sheet of paper ( figure 1 ). 012-303 is cleared. Y n +5 vdc is measured between the h tra...

  • Page 306

    02/03 2-276 dc 3535/2240/1632 12-305 initial issue status indicator raps 12-305 docking interlock open the docking interlock is open. Procedure block the docking interlock sensor with a sheet of paper ( figure 1 ). 012-305 is cleared. Y n +5 vdc is measured between the docking interlock sensor p/j86...

  • Page 307

    02/03 2-277 dc 3535/2240/1632 12-305 status indicator raps initial issue figure 3 finisher pwb.

  • Page 308

    02/03 2-278 dc 3535/2240/1632 12-350 initial issue status indicator raps 12-350 finisher communication communication cannot be established between the mcu pwb and the finisher pwb. Procedure switch the power off then on. Cr7 on the finisher pwb is lit. Y n +24 vdc is measured between the finisher pw...

  • Page 309

    02/03 2-279 dc 3535/2240/1632 12-399 status indicator raps initial issue 12-399 staple mode logic stapling cannot be selected for the size of paper in the tray. Procedure job can be reprogrammed with different staple setting or paper size. Y n redesign job. Reprogram job..

  • Page 310

    02/03 2-280 dc 3535/2240/1632 12-901 initial issue status indicator raps 12-901 power on h transport entrance sensor the h transport entrance sensor detected a paper at power on, when all the interlock were closed, or at initialization. Procedure enter dc330 [012-103] and press start. Actuate the h ...

  • Page 311

    02/03 2-281 dc 3535/2240/1632 12-902 status indicator raps initial issue 12-902 power on h transport exit sensor the h transport exit sensor detected a paper at power on, when all the interlock were closed, or at initialization. Procedure enter dc330 [012-104] and press start. Actuate the h transpor...

  • Page 312

    02/03 2-282 dc 3535/2240/1632 12-903 initial issue status indicator raps 12-903 power on compiler entrance sensor the compiler entrance sensor detected a paper at power on, when all the interlocks are closed, or at initialization. Procedure enter dc330 [012-101] and press start. Actuate the compiler...

  • Page 313

    02/03 2-283 dc 3535/2240/1632 12-904 status indicator raps initial issue 12-904 power on compiler paper sensor • the compiler paper sensor continues to detect paper when the paper was output auto- matically due to the power on initialization. • the compiler paper sensor detected paper with no histor...

  • Page 314

    02/03 2-284 dc 3535/2240/1632 12-910 initial issue status indicator raps 12-910 staple feed ready • at the staple preparation operation at initialization, the staple ready sensor does not go to ready (l) status after 13 ready attempts. • the stapler ready sensor is turned off (h) just before the sta...

  • Page 315

    02/03 2-285 dc 3535/2240/1632 12-910 status indicator raps initial issue figure 3 finisher pwb.

  • Page 316

    02/03 2-286 dc 3535/2240/1632 12-911 initial issue status indicator raps 12-911 stacker lower safety warning the height alignment was not successful during stacker tray lowering while stacking. Initial actions check the stack height sensor actuator for disengagement, bending, obstruction and break- ...

  • Page 317

    02/03 2-287 dc 3535/2240/1632 12-914 status indicator raps initial issue 12-914 stacker tray staple set the staple set count of the stacker tray exceeded 50 sets at the staple set eject operation. Initial actions check the actuator of the stacker paper sensor for smooth operation ( figure 1 ). Proce...

  • Page 318

    02/03 2-288 dc 3535/2240/1632 12-916 initial issue status indicator raps 12-916 stapling the staple head home sensor turned on by the open operation while the sensor failed to turn on (stapling was not available due to an error) after the staple head began to close. Procedure position paper in stapl...

  • Page 319

    02/03 2-289 dc 3535/2240/1632 12-916 status indicator raps initial issue figure 3 finisher pwb.

  • Page 320

    02/03 2-290 dc 3535/2240/1632 12-960 initial issue status indicator raps 12-960 stacker tray full stack • the system detected small size paper full during the stacker tray height adjustment operation during lowering. • the system detected small size paper full during the stacker tray height adjustme...

  • Page 321

    02/03 2-291 dc 3535/2240/1632 12-960 status indicator raps initial issue figure 3 12-960 rap circuit diagram - stack b sensor figure 4 12-960 rap circuit diagram - stacker paper sensor figure 5 12-960 rap circuit diagram - stacker motor figure 6 finisher pwb.

  • Page 322

    02/03 2-292 dc 3535/2240/1632 12-961 initial issue status indicator raps 12-961 mix full stack • compared to the maximum paper size that was loaded at the previous job, the paper size (either feed direction or width direction) of the next job is bigger. • staple mode has been changed while the width...

  • Page 323

    02/03 2-293 dc 3535/2240/1632 12-961 status indicator raps initial issue figure 3 12-961 rap circuit diagram - stack b sensor figure 4 12-961 rap circuit diagram - stacker paper sensor figure 5 12-961 rap circuit diagram - stacker motor figure 6 finisher pwb.

  • Page 324

    02/03 2-294 dc 3535/2240/1632 12-965 initial issue status indicator raps 12-965 staple near empty • the low staple switch detected low staple at power on and interlock close. • the low staple switch detected low staple at staple head close. Procedure install a new staple cartridge loaded with staple...

  • Page 325

    02/03 2-295 dc 3535/2240/1632 12-966 status indicator raps initial issue 12-966 scratch sheet compile paper is output to the compiler that is not part of a print or copy job. Procedure clear the sheets in the stacker tray. The problem continues. Y n return to service call procedures. Rerun the job. ...

  • Page 326

    02/03 2-296 dc 3535/2240/1632 12-969 initial issue status indicator raps 12-969 iot top tray full the top tray full sensor has detected full status for 10 sec. Procedure enter dc330 [012-215] and press start. Position some paper near the top tray full sensor ( figure 1 ), then move the paper away. T...

  • Page 327

    02/03 2-297 dc 3535/2240/1632 15-362, 15-367 status indicator raps initial issue 15-362 x hard failure communication failure. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Check the connectors on the iit/ips pwb ( pl 18.3 ). If the check is ok,...

  • Page 328

    02/03 2-298 dc 3535/2240/1632 15-370, 15-371 initial issue status indicator raps 15-370 x pio initialization failure 1 communication failure. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Check the connectors on the iit/ips pwb ( pl 18.3 ) and ...

  • Page 329

    02/03 2-299 dc 3535/2240/1632 15-372, 15-375 status indicator raps initial issue 15-372 x pio initialization failure 3 communication failure. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Check the connectors on the iit/ips pwb ( pl 18.3 ) and ...

  • Page 330

    02/03 2-300 dc 3535/2240/1632 15-376, 15-377 initial issue status indicator raps 15-376 x pio non-match failure 1 communication failure. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Check the connectors on the iit/ips pwb ( pl 18.3 ) and the e...

  • Page 331

    02/03 2-301 dc 3535/2240/1632 15-380 status indicator raps initial issue 15-380 ccd agc automatic gain control (agc) for ccd channel 1 red failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure switch the power off,...

  • Page 332

    02/03 2-302 dc 3535/2240/1632 15-380 initial issue status indicator raps figure 3 15-380 rap circuit diagram - ccd.

  • Page 333

    02/03 2-303 dc 3535/2240/1632 15-381 status indicator raps initial issue 15-381 ccd agc automatic gain control (agc) for ccd channel 2 red failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure enter dc330 [6-002] a...

  • Page 334

    02/03 2-304 dc 3535/2240/1632 15-381 initial issue status indicator raps figure 3 15-381 rap circuit diagram - ccd.

  • Page 335

    02/03 2-305 dc 3535/2240/1632 15-382 status indicator raps initial issue 15-382 ccd agc automatic gain control (agc) for ccd channel 3 green failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure enter dc330 [6-002]...

  • Page 336

    02/03 2-306 dc 3535/2240/1632 15-382 initial issue status indicator raps figure 3 15-382 rap circuit diagram - ccd.

  • Page 337

    02/03 2-307 dc 3535/2240/1632 15-383 status indicator raps initial issue 15-383 ccd agc automatic gain control (agc) for ccd channel 4 green failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure enter dc330 [6-002]...

  • Page 338

    02/03 2-308 dc 3535/2240/1632 15-383 initial issue status indicator raps figure 3 15-383 rap circuit diagram - ccd.

  • Page 339

    02/03 2-309 dc 3535/2240/1632 15-384 status indicator raps initial issue 15-384 ccd agc automatic gain control (agc) for ccd channel 5 blue failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure enter dc330 [6-002] ...

  • Page 340

    02/03 2-310 dc 3535/2240/1632 15-384 initial issue status indicator raps figure 3 15-384 rap circuit diagram - ccd.

  • Page 341

    02/03 2-311 dc 3535/2240/1632 15-385 status indicator raps initial issue 15-385 ccd agc automatic gain control (agc) for ccd channel 6 blue failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure enter dc330 [6-002] ...

  • Page 342

    02/03 2-312 dc 3535/2240/1632 15-385 initial issue status indicator raps figure 3 15-385 rap circuit diagram - ccd.

  • Page 343

    02/03 2-313 dc 3535/2240/1632 15-386 status indicator raps initial issue 15-386 ccd aoc1 automatic offset control (aoc) for ccd channel 1 failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure enter dc330 [6-002] an...

  • Page 344

    02/03 2-314 dc 3535/2240/1632 15-387 initial issue status indicator raps 15-387 ccd aoc2 automatic offset control (aoc) for ccd channel 21 failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure enter dc330 [6-002] a...

  • Page 345

    02/03 2-315 dc 3535/2240/1632 15-388 status indicator raps initial issue 15-388 ccd aoc3 automatic offset control (aoc) for ccd channel 3 failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure enter dc330 [6-002] an...

  • Page 346

    02/03 2-316 dc 3535/2240/1632 15-389 initial issue status indicator raps 15-389 ccd aoc4 automatic offset control (aoc) for ccd channel 4 failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure enter dc330 [6-002] an...

  • Page 347

    02/03 2-317 dc 3535/2240/1632 15-390 status indicator raps initial issue 15-390 ccd aoc5 automatic offset control (aoc) for ccd channel 5 failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure enter dc330 [6-002] an...

  • Page 348

    02/03 2-318 dc 3535/2240/1632 15-391 initial issue status indicator raps 15-391 ccd aoc6 automatic offset control (aoc) for ccd channel 6 failed. Initial actions • verify that the platen glass is installed correctly ( rep 6.2 ). • verify that nvm location 715-400 = 1 procedure enter dc330 [6-002] an...

  • Page 349

    02/03 2-319 dc 3535/2240/1632 15-790 status indicator raps initial issue 15-790 x detail failure communication failure. Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Check the connectors on the iit/ips pwb ( pl 18.3 ). If the check is ok, repla...

  • Page 350

    02/03 2-320 dc 3535/2240/1632 15-790 initial issue status indicator raps.

  • Page 351

    02/03 2-321 dc 3535/2240/1632 16-311, 16-315 status indicator raps initial issue 16-311 scanner scanner not detected during power up. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Check connections between scanner and iot. Service as required ( pl ...

  • Page 352

    02/03 2-322 dc 3535/2240/1632 16-316, 16-317 initial issue status indicator raps 16-316 page memory page memory not detected. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Check installation of page memory of the scanner. 16-317 page memory page me...

  • Page 353

    02/03 2-323 dc 3535/2240/1632 16-318, 16-361 status indicator raps initial issue 16-318 optional page memory optional page memory error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace optional page memory of the scanner. 16-361 iot/ess commu...

  • Page 354

    02/03 2-324 dc 3535/2240/1632 16-362, 16-363 initial issue status indicator raps 16-362 iot/ess communication failure 2 (extprt) ack not received after 2 resends because the sequence number of the message packet is incorrect. Procedure switch the power off, then on. If the problem continues, check t...

  • Page 355

    02/03 2-325 dc 3535/2240/1632 16-364, 16-365 status indicator raps initial issue 16-364 iot/ess communication failure 4 (extprt) ack not received after 2 resends because the message length of the message packet is incor- rect. Procedure switch the power off, then on. If the problem continues, check ...

  • Page 356

    02/03 2-326 dc 3535/2240/1632 16-366, 16-367 initial issue status indicator raps 16-366 iot/ess communication failure 6 (extprt) ack not received after 2 resends because a parity error was declared by the iot hardware. Procedure switch the power off, then on. If the problem continues, check the conn...

  • Page 357

    02/03 2-327 dc 3535/2240/1632 16-368, 16-369 status indicator raps initial issue 16-368 iot/ess communication failure 8 (extprt) ack not received after 2 resends because an overrun error was declared by the iot hard- ware. Procedure switch the power off, then on. If the problem continues, check the ...

  • Page 358

    02/03 2-328 dc 3535/2240/1632 16-371, 16-372 initial issue status indicator raps 16-371 dfe/ess communication failure 1 incorrect parameter set procedure switch the power off, then on. If the problem continues, check the connections at the mcu pwb and the i/f pwb. Check that the ddi cables from the ...

  • Page 359

    02/03 2-329 dc 3535/2240/1632 16-373, 16-374 status indicator raps initial issue 16-373 dfe/ess communication failure 3 ack not received after 2 resends because the packet number of the message packet is incor- rect. Procedure switch the power off, then on. If the problem continues, check the connec...

  • Page 360

    02/03 2-330 dc 3535/2240/1632 16-375, 16-376 initial issue status indicator raps 16-375 dfe/ess communication failure 5 ack not received after 2 resends because the checksum of the message packet is incorrect. Procedure switch the power off, then on. If the problem continues, check the connections a...

  • Page 361

    02/03 2-331 dc 3535/2240/1632 16-377, 16-378 status indicator raps initial issue 16-377 dfe/ess communication failure 7 ack not received after 2 resends because a framing error was declared by the iot hardware. Procedure switch the power off, then on. If the problem continues, check the connections ...

  • Page 362

    02/03 2-332 dc 3535/2240/1632 16-379, 16-380 initial issue status indicator raps 16-379 dfe/ess communication failure 9 ack not received after 2 resends because an overrun error was declared by the iot hard- ware. Procedure switch the power off, then on. If the problem continues, check the connectio...

  • Page 363

    02/03 2-333 dc 3535/2240/1632 16-380, 16-381 status indicator raps initial issue 16-380 dfe/ess communication failure 10 nak-generated sequence number error. Procedure switch the power off, then on. If the problem continues, check the connections at the mcu pwb and the i/f pwb. Check that the ddi ca...

  • Page 364

    02/03 2-334 dc 3535/2240/1632 16-382, 16-383 initial issue status indicator raps 16-382 dfe/ess communication failure 12 nak-generated message length error. Procedure switch the power off, then on. If the problem continues, check the connections at the mcu pwb and the i/f pwb. Check that the ddi cab...

  • Page 365

    02/03 2-335 dc 3535/2240/1632 16-384, 16-385 status indicator raps initial issue 16-384 dfe/ess communication failure 14 nak-generated parity error. Procedure switch the power off, then on. If the problem continues, check the connections at the mcu pwb and the i/f pwb. Check that the ddi cables from...

  • Page 366

    02/03 2-336 dc 3535/2240/1632 16-386, 16-387 initial issue status indicator raps 16-386 dfe/ess communication failure 16 nak-generated framing error. Procedure switch the power off, then on. If the problem continues, check the connections at the mcu pwb and the i/f pwb. Check that the ddi cables fro...

  • Page 367

    02/03 2-337 dc 3535/2240/1632 16-389, 16-390 status indicator raps initial issue 16-389 dfe/ess communication failure 19 nak-generated packet number error. Procedure switch the power off, then on. If the problem continues, check the connections at the mcu pwb and the i/f pwb. Check that the ddi cabl...

  • Page 368

    02/03 2-338 dc 3535/2240/1632 16-399, 16-450 initial issue status indicator raps 16-399 dfe not detected external controller is not connected or is not functioning. Procedure switch the power off, then on. If the problem continues, check the connections at the mcu pwb and the i/f pwb. Check that the...

  • Page 369

    02/03 2-339 dc 3535/2240/1632 16-452, 16-453 status indicator raps initial issue 16-452 ip address duplicated pc of the same ip address exists on a network. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Change the ip address. 16-453 ip address acqu...

  • Page 370

    02/03 2-340 dc 3535/2240/1632 16-454, 16-460 initial issue status indicator raps 16-454 dynamic dns update dynamic dns update failed. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Again, switch power off then on 16-460 full status detected full sta...

  • Page 371

    02/03 2-341 dc 3535/2240/1632 16-590, 16-591 status indicator raps initial issue 16-590 read error (partition a) a verify error occurred in the hdd partition a at pc-diag operation from pws. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Set up the ...

  • Page 372

    02/03 2-342 dc 3535/2240/1632 16-592, 16-593 initial issue status indicator raps 16-592 read error (partition c) a verify error occurred in the hdd partition c at pc-diag operation from pws. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Set up the ...

  • Page 373

    02/03 2-343 dc 3535/2240/1632 16-594, 16-595 status indicator raps initial issue 16-594 read error (partition e) a verify error occurred in the hdd partition e at pc-diag operation from pws. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Set up the ...

  • Page 374

    02/03 2-344 dc 3535/2240/1632 16-701, 16-702 initial issue status indicator raps 16-701 plw memory an insufficient memory is detected while using the art ex. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Decrease the resolution. Note: decreasing th...

  • Page 375

    02/03 2-345 dc 3535/2240/1632 16-703, 16-704 status indicator raps initial issue 16-703 e-mail to invalid box system detected an unopened or invalid mailbox and aborted a job when receiving an email. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Op...

  • Page 376

    02/03 2-346 dc 3535/2240/1632 16-705, 16-706 initial issue status indicator raps 16-705 security storage without hd registry for secure print has failed because security storage cannot be done due to no hdd available. Procedure switch power off then on. The problem continues. Y n return to service c...

  • Page 377

    02/03 2-347 dc 3535/2240/1632 16-709, 16-716 status indicator raps initial issue 16-709 plw command an art ex command error has occurred during plw processing. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Cancel the job and execute the command aga...

  • Page 378

    02/03 2-348 dc 3535/2240/1632 16-721, 16-726 initial issue status indicator raps 16-721 other errors an error occurred during printing that is not defined. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Run the same job again to check the error stat...

  • Page 379

    02/03 2-349 dc 3535/2240/1632 16-728, 16-729 status indicator raps initial issue 16-728 tiff data the data contains a tag that is not set in the image file expansion library. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Delete the unsupported tag ...

  • Page 380

    02/03 2-350 dc 3535/2240/1632 16-730, 16-731 initial issue status indicator raps 16-730 art command art iv command invalid. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Delete the unsupported command from the data and retry printing. 16-731 tiff d...

  • Page 381

    02/03 2-351 dc 3535/2240/1632 16-735, 16-737 status indicator raps initial issue 16-735 job template the system tried to output the job template list while the job template was being updated. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Run the jo...

  • Page 382

    02/03 2-352 dc 3535/2240/1632 16-739, 16-740 initial issue status indicator raps 16-739 job template path the specified path of the job template pool server cannot be found. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Set the resource of the stor...

  • Page 383

    02/03 2-353 dc 3535/2240/1632 16-741, 16-742 status indicator raps initial issue 16-741 job template connection cannot connect to the job template pool server. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Connect the cable from the m/c to a networ...

  • Page 384

    02/03 2-354 dc 3535/2240/1632 16-743, 16-744 initial issue status indicator raps 16-743 job template installation job template pool server installation error or job template pool server setting failure procedure switch power off then on. The problem continues. Y n return to service call procedures. ...

  • Page 385

    02/03 2-355 dc 3535/2240/1632 16-745, 16-748 status indicator raps initial issue 16-745 job template definition the job template pool server address cannot be solved (the dns address is not set) procedure switch power off then on. The problem continues. Y n return to service call procedures. Set the...

  • Page 386

    02/03 2-356 dc 3535/2240/1632 16-749, 16-757 initial issue status indicator raps 16-749 xjcl syntax syntax error of the jcl command was detected. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Correct the command. 16-757 auditron user invalid auditr...

  • Page 387

    02/03 2-357 dc 3535/2240/1632 16-758, 16-759 status indicator raps initial issue 16-758 auditron function an auditron function is disabled. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Consult the account administrator to add a right. Set the new ...

  • Page 388

    02/03 2-358 dc 3535/2240/1632 16-760, 16-761 initial issue status indicator raps 16-760 decomposer error during decompose processing. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Resend the job. The execution environment/data check are required if...

  • Page 389

    02/03 2-359 dc 3535/2240/1632 16-762, 16-763 status indicator raps initial issue 16-762 decomposer the print language is not installed or an unsupported function (print language, print utility.) was required. The decomposer specified with pjl or auto sw is not installed. Procedure switch power off t...

  • Page 390

    02/03 2-360 dc 3535/2240/1632 16-764, 16-765 initial issue status indicator raps 16-764 server transmission smtp server connection error, result code: 421/451 procedure switch power off then on. The problem continues. Y n return to service call procedures. Retrieve e-mail in the server hd. Restart t...

  • Page 391

    02/03 2-361 dc 3535/2240/1632 16-766, 16-767 status indicator raps initial issue 16-766 server storage smtp server file system has a problem, result code: 552. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Contact the smtp server administrator. Rea...

  • Page 392

    02/03 2-362 dc 3535/2240/1632 16-768, 16-769 initial issue status indicator raps 16-768 mail from command mail from command, sending address incorrect, login error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Check the settings of the self-email ...

  • Page 393

    02/03 2-363 dc 3535/2240/1632 16-770, 16-771 status indicator raps initial issue 16-770 template processing the system aborted a job due to insufficient hdd capacity at job template processing. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Create f...

  • Page 394

    02/03 2-364 dc 3535/2240/1632 16-772, 16-773 initial issue status indicator raps 16-772 scan data repository the scan data repository address cannot be solved (response to the dns library error) procedure switch power off then on. The problem continues. Y n return to service call procedures. Check t...

  • Page 395

    02/03 2-365 dc 3535/2240/1632 16-774, 16-775 status indicator raps initial issue 16-774 hdd compression hdd full has occurred when the s-formatter did the compression type conversion of the jbig compressed images into the mh system (partition #1). Procedure switch power off then on. The problem cont...

  • Page 396

    02/03 2-366 dc 3535/2240/1632 16-776 image conversion, 16-777 initial issue status indicator raps 16-776 image conversion an error has occurred due to other causes than hdd access during image conversion process by s-formatter. Procedure switch power off then on. The problem continues. Y n return to...

  • Page 397

    02/03 2-367 dc 3535/2240/1632 16-778, 16-779 status indicator raps initial issue 16-778 hdd capacity the insufficient hdd capacity was detected during scanned image conversion process by i- formatter. Procedure switch power off then on. The problem continues. Y n return to service call procedures. C...

  • Page 398

    02/03 2-368 dc 3535/2240/1632 16-780, 16-781 initial issue status indicator raps 16-780 hdd access the hdd access error has occurred during scanned image conversion process by i-format- ter. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace the...

  • Page 399

    02/03 2-369 dc 3535/2240/1632 16-782, 16-783 status indicator raps initial issue 16-782 scan server login server login error during scanning. Cannot log in to the server during scan to server file transfer operation. Procedure switch power off then on. The problem continues. Y n return to service ca...

  • Page 400

    02/03 2-370 dc 3535/2240/1632 16-784, 16-785 initial issue status indicator raps 16-784 server write write error at scanning. The server cannot be written to at the scan to server file transfer. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Check t...

  • Page 401

    02/03 2-371 dc 3535/2240/1632 16-786, 16-787 status indicator raps initial issue 16-786 hdd scan write internal hdd write error at scanning. A temporary file cannot be written to the internal hdd at the scan to server file transfer. Procedure switch power off then on. The problem continues. Y n retu...

  • Page 402

    02/03 2-372 dc 3535/2240/1632 16-788, 16-793 i/o hd initial issue status indicator raps 16-788 mailbox to pc retrieval failed at scan to pc (via web browser. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Improve the connection status to a network. ...

  • Page 403

    02/03 2-373 dc 3535/2240/1632 16-950, 16-951 status indicator raps initial issue 16-950 tray 1 empty tray 1 empty procedure switch power off then on. Add paper. The problem continues. Y n return to service call procedures. Go to the 3-950 rap. 16-951 tray 2 empty tray 2 empty procedure switch power ...

  • Page 404

    02/03 2-374 dc 3535/2240/1632 16-952, 16-953 initial issue status indicator raps 16-952 tray 3 empty tray 3 empty procedure switch power off then on. Add paper. The problem continues. Y n return to service call procedures. Go to the 3-952 rap. 16-953 tray 4 empty tray 4 empty procedure switch power ...

  • Page 405

    02/03 2-375 dc 3535/2240/1632 16-954, 16-958 status indicator raps initial issue 16-954 tray 5 empty tray 5 empty procedure switch power off then on. Add paper. The problem continues. Y n return to service call procedures. Go to the 3-954 rap. 16-958 tray 5 size tray 5 size mismatch procedure switch...

  • Page 406

    02/03 2-376 dc 3535/2240/1632 16-959, 16-960 initial issue status indicator raps 16-959 tray 1 size tray 1 size mismatch procedure switch power off then on. The problem continues. Y n return to service call procedures. Load proper paper in the tray. If the problem continues, go to the 7-270 rap. 16-...

  • Page 407

    02/03 2-377 dc 3535/2240/1632 16-961, 16-962 status indicator raps initial issue 16-961 tray 3 size tray 3 size mismatch procedure switch power off then on. The problem continues. Y n return to service call procedures. Load proper paper in the tray. If the problem continues, go to the 7-276 rap (ttm...

  • Page 408

    02/03 2-378 dc 3535/2240/1632 16-965, 16-966 initial issue status indicator raps 16-965 ats/aps no paper aps/ats ng no paper. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Add paper. 16-966 ats/aps no destination ats/aps no destination, other than ...

  • Page 409

    02/03 2-379 dc 3535/2240/1632 16-981, 16-982 status indicator raps initial issue 16-981 full hdd full status was detected at hdd access. Full status was not cleared even during waiting for timing. One or more pages are already stored. Procedure switch power off then on. The problem continues. Y n re...

  • Page 410

    02/03 2-380 dc 3535/2240/1632 16-981, 16-982 initial issue status indicator raps.

  • Page 411

    02/03 2-381 dc 3535/2240/1632 17-310, 17-941 status indicator raps initial issue 17-310 network controller software fail fatal error in nc software. Procedure refer to the network controller service documentation. 17-941 tray 1 not in position the network controller reports that tray 1 is not in a r...

  • Page 412

    02/03 2-382 dc 3535/2240/1632 17-942, 17-943 initial issue status indicator raps 17-942 tray 2 not in position the network controller reports that tray 2 is not in a ready condition. Procedure check that tray 2 is closed, and that the paper guides are set correctly. If this does not resolve the prob...

  • Page 413

    02/03 2-383 dc 3535/2240/1632 17-944, 17-946 status indicator raps initial issue 17-944 tray 4 not in position the network controller reports that tray 1 is not in a ready condition. Procedure check that tray 4 is closed, and that the paper guides are set correctly. If this does not resolve the prob...

  • Page 414

    02/03 2-384 dc 3535/2240/1632 17-947, 17-948 initial issue status indicator raps 17-947 tray 2 empty the network controller reports tray 2 empty. Procedure load tray 2. If this does not resolve the problem, go to the 3-951 rap 17-948 tray 3 empty the network controller reports tray 3 empty. Procedur...

  • Page 415

    02/03 2-385 dc 3535/2240/1632 17-949, 17-950 status indicator raps initial issue 17-949 tray 4 empty the network controller reports tray 4 empty. Procedure load tray 4. If this does not resolve the problem, go to the 3-953 rap 17-950 tray 5 empty the network controller reports tray 5 empty. Procedur...

  • Page 416

    02/03 2-386 dc 3535/2240/1632 17-951, 17-952 initial issue status indicator raps 17-951 tray 1 size mismatch the network controller reports that the paper detected in tray 1 does not match the size des- ignated for the print job. Procedure check the paper in tray 1. If it does not match the selected...

  • Page 417

    02/03 2-387 dc 3535/2240/1632 17-953, 17-954 status indicator raps initial issue 17-953 tray 3 size mismatch the network controller reports that the paper detected in tray 3 does not match the size des- ignated for the print job. Procedure check the paper in tray 3. If it does not match the selected...

  • Page 418

    02/03 2-388 dc 3535/2240/1632 17-955, 17-960 initial issue status indicator raps 17-955 ats/aps mismatch the network controller reports that, in auto tray select or auto paper select, no paper of the designated size could be located. Procedure check the paper in the trays. Ensure that the correct pa...

  • Page 419

    02/03 2-389 dc 3535/2240/1632 17-961, 17-963 status indicator raps initial issue 17-961 incorrect transparency type incorrect type of transparency detected by the ohp sensor. Initial actions • ensure that only approved transparencies (no white strip) are used. • check that the transparencies are ori...

  • Page 420

    02/03 2-390 dc 3535/2240/1632 17-965, 17-966 initial issue status indicator raps 17-965 stacker tray full the network controller reports that the stacker tray in the finisher is full. Procedure empty the stacker tray. If the problem continues, go to the 12-960 rap. 17-966 mix full stack the network ...

  • Page 421

    02/03 2-391 dc 3535/2240/1632 17-967, 17-968 status indicator raps initial issue 17-967staple near empty the network controller reports one of the following conditions: • the low staple switch detected low staple at power on and interlock close. • the low staple switch detected low staple at staple ...

  • Page 422

    02/03 2-392 dc 3535/2240/1632 17-969 initial issue status indicator raps 17-969top tray full (finisher) the network controller reports that the top tray full sensor in the h-transport has detected that the iot top tray is full, for longer than 10 sec. Procedure empty the top tray. If the problem con...

  • Page 423

    02/03 2-393 dc 3535/2240/1632 021-360 status indicator raps initial issue 021-360 foreign device failure the foreign device (3rd-party device such as vend station or mechanical auditron) failed its internal self-test, or the self-test result has not been returned from the foreign device at power-on....

  • Page 424

    02/03 2-394 dc 3535/2240/1632 021-360 initial issue status indicator raps.

  • Page 425

    02/03 2-395 dc 3535/2240/1632 102-200, 102-201 status indicator raps initial issue 102-200 receive buffer overflow the data received from the controller exceeded the buffer amount of the destination in the panel. Procedure switch power off then on. The problem continues. Y n return to service call p...

  • Page 426

    02/03 2-396 dc 3535/2240/1632 102-202, 102-203 initial issue status indicator raps 102-202 request queue full the event that requires more than the processing capability for the request arising in the panel has occurred. Procedure switch power off then on. The problem continues. Y n return to servic...

  • Page 427

    02/03 2-397 dc 3535/2240/1632 102-204, 102-205 status indicator raps initial issue 102-204 sio parameter serial communication failure. Incorrect message size at sio receiving request, or incorrect mailbox id when a message is sent. Procedure switch power off then on. The problem continues. Y n retur...

  • Page 428

    02/03 2-398 dc 3535/2240/1632 102-206, 102-207 initial issue status indicator raps 102-206 sio status serial communication failure. A header status error of the rx packet or a message status error of the rx packet has occurred. Procedure switch power off then on. The problem continues. Y n return to...

  • Page 429

    02/03 2-399 dc 3535/2240/1632 102-208, 102-209 status indicator raps initial issue 102-208 communication manager command serial communication failure. A command error has occurred when receiving from sio. Procedure switch power off then on. The problem continues. Y n return to service call procedure...

  • Page 430

    02/03 2-400 dc 3535/2240/1632 102-310, 102-311 initial issue status indicator raps 102-310 send queue full over the upper limit of the processing capability to send data from the panel to the controller. Procedure switch power off then on. The problem continues. Y n return to service call procedures...

  • Page 431

    02/03 2-401 dc 3535/2240/1632 102-312, 102-313 status indicator raps initial issue 102-312 evm uses wrong api illegal use of api by evm. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-313 as uses wrong ap...

  • Page 432

    02/03 2-402 dc 3535/2240/1632 102-314, 102-315 initial issue status indicator raps 102-314 wait event time out time-out of the event waiting timer. The response message from the controller was not noti- fied for a specified time. Procedure switch power off then on. The problem continues. Y n return ...

  • Page 433

    02/03 2-403 dc 3535/2240/1632 102-316, 102-317 status indicator raps initial issue 102-316 send request queue full sio over the upper limit of the processing capability to send data from the panel to the controller. Procedure switch power off then on. The problem continues. Y n return to service cal...

  • Page 434

    02/03 2-404 dc 3535/2240/1632 102-318, 102-319 initial issue status indicator raps 102-318 receive finish queue full the data received from the controller exceeded the upper limit of the processing capability in the panel. Procedure switch power off then on. The problem continues. Y n return to serv...

  • Page 435

    02/03 2-405 dc 3535/2240/1632 102-320, 102-321 status indicator raps initial issue 102-320 polling serial communication failure. Communication failure (polling error) procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the soft...

  • Page 436

    02/03 2-406 dc 3535/2240/1632 102-322, 102-323 initial issue status indicator raps 102-322 target serial communication failure. Target error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-323 address ser...

  • Page 437

    02/03 2-407 dc 3535/2240/1632 102-324, 102-325 status indicator raps initial issue 102-324 size serial communication failure. Size error procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-325 object creation ...

  • Page 438

    02/03 2-408 dc 3535/2240/1632 102-326, 102-327 initial issue status indicator raps 102-326 memory overflow memory overflow. The memory in the guam exceeded the upper limit. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Expand the memory in the guam...

  • Page 439

    02/03 2-409 dc 3535/2240/1632 102-328, 102-329 status indicator raps initial issue 102-328 ui internal with out of area i/f failure in the ui. The coordination value out of the area of the displayed screen was detected (w x h = 640 x 240) procedure switch power off then on. The problem continues. Y ...

  • Page 440

    02/03 2-410 dc 3535/2240/1632 102-330, 102-331 initial issue status indicator raps 102-330 interface with invalid parameter lcd interface failure. Incorrect parameter was detected at the drv. I/f between the dm and lcd. Procedure switch power off then on. The problem continues. Y n return to service...

  • Page 441

    02/03 2-411 dc 3535/2240/1632 102-332, 102-333 status indicator raps initial issue 102-332 interface with invalid parameter cp interface failure. Incorrect parameter was detected at the drv. I/f between the dm and cp. Procedure switch power off then on. The problem continues. Y n return to service c...

  • Page 442

    02/03 2-412 dc 3535/2240/1632 102-334, 102-335 initial issue status indicator raps 102-334 interface with receiving error key code interface failure. Invalid key code was received from the control panel. Procedure switch power off then on. The problem continues. Y n return to service call procedures...

  • Page 443

    02/03 2-413 dc 3535/2240/1632 102-336, 102-337 status indicator raps initial issue 102-336 interface dm - acd drv. I/f interface failure. Incorrect parameter was detected at the drv. I/f between the dm and acd. Procedure switch power off then on. The problem continues. Y n return to service call pro...

  • Page 444

    02/03 2-414 dc 3535/2240/1632 102-338, 102-339 initial issue status indicator raps 102-338 frame data error offset address out of scope invalid frame data was detected. The offset address out of range was extracted from the frame id. Procedure switch power off then on. The problem continues. Y n ret...

  • Page 445

    02/03 2-415 dc 3535/2240/1632 102-340, 102-341 status indicator raps initial issue 102-340 interface guam - dm i/f interface failure. Incorrect parameter was detected at the i/f between the guam and dm. Procedure switch power off then on. The problem continues. Y n return to service call procedures....

  • Page 446

    02/03 2-416 dc 3535/2240/1632 102-342, 102-343 initial issue status indicator raps 102-342 event queue empty event queue empty procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace ...

  • Page 447

    02/03 2-417 dc 3535/2240/1632 102-344, 102-345 status indicator raps initial issue 102-344 invalid type invalid type procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the contro...

  • Page 448

    02/03 2-418 dc 3535/2240/1632 102-346, 102-347 initial issue status indicator raps 102-346 invalid timer number invalid timer number procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, re...

  • Page 449

    02/03 2-419 dc 3535/2240/1632 102-348, 102-349 status indicator raps initial issue 102-348 command access exception exceptional command access procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem con...

  • Page 450

    02/03 2-420 dc 3535/2240/1632 102-350, 102-351 initial issue status indicator raps 102-350 privilege command privilege command procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace ...

  • Page 451

    02/03 2-421 dc 3535/2240/1632 102-352, 102-353 status indicator raps initial issue 102-352 address alignment address mis-alignment procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, repl...

  • Page 452

    02/03 2-422 dc 3535/2240/1632 102-354, 102-355 initial issue status indicator raps 102-354 tag overflow tag overflow procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the contro...

  • Page 453

    02/03 2-423 dc 3535/2240/1632 102-356, 102-357 status indicator raps initial issue 102-356 short of area insufficient area procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the ...

  • Page 454

    02/03 2-424 dc 3535/2240/1632 102-358, 102-359 initial issue status indicator raps 102-358 time out time-out procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the control panel ...

  • Page 455

    02/03 2-425 dc 3535/2240/1632 102-360, 102-361 status indicator raps initial issue 102-360 context context error procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the control pa...

  • Page 456

    02/03 2-426 dc 3535/2240/1632 102-362, 102-363 initial issue status indicator raps 102-362 no object object non-existence procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the c...

  • Page 457

    02/03 2-427 dc 3535/2240/1632 102-364, 102-365 status indicator raps initial issue 102-364 parameter parameter error procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the contro...

  • Page 458

    02/03 2-428 dc 3535/2240/1632 102-366, 102-367 initial issue status indicator raps 102-366 reserve function code code number for reserve function procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem ...

  • Page 459

    02/03 2-429 dc 3535/2240/1632 102-368, 102-369 status indicator raps initial issue 102-368 short of ui memory insufficient memory, or connection failure procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the p...

  • Page 460

    02/03 2-430 dc 3535/2240/1632 102-370, 102-371 initial issue status indicator raps 102-370 interface length interface length failure. The parameter notified from the controller was incorrect. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re...

  • Page 461

    02/03 2-431 dc 3535/2240/1632 102-372, 102-373 status indicator raps initial issue 102-372 interface sequence interface sequence failure. The initial command from the controller was not notified within a specified time. Procedure switch power off then on. The problem continues. Y n return to service...

  • Page 462

    02/03 2-432 dc 3535/2240/1632 102-374, 102-375 initial issue status indicator raps 102-374 invalid user job id incorrect user job id. The job id parameter notified from the controller was incorrect. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Per...

  • Page 463

    02/03 2-433 dc 3535/2240/1632 102-376, 102-377 status indicator raps initial issue 102-376 internal memory internal memory failure. Panel-sw failure. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-377 ui ...

  • Page 464

    02/03 2-434 dc 3535/2240/1632 102-378, 102-379 initial issue status indicator raps 102-378 interface format interface format failure. The data format notified from the controller was incorrect. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform ...

  • Page 465

    02/03 2-435 dc 3535/2240/1632 102-380, 102-382 status indicator raps initial issue 102-380 copy interface copy interface failure procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-382 scanner interface scanne...

  • Page 466

    02/03 2-436 dc 3535/2240/1632 102-383, 102-384 initial issue status indicator raps 102-383 report interface report interface failure procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-384 server access server...

  • Page 467

    02/03 2-437 dc 3535/2240/1632 102-385, 102-386 status indicator raps initial issue 102-385 service object overflow service object overflow procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-386 invalid servic...

  • Page 468

    02/03 2-438 dc 3535/2240/1632 102-387, 102-388 initial issue status indicator raps 102-387 invalid service object attribute invalid service object attribute procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-...

  • Page 469

    02/03 2-439 dc 3535/2240/1632 102-389, 102-390 status indicator raps initial issue 102-389 argument argument error procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-390 job parameter job parameter argument e...

  • Page 470

    02/03 2-440 dc 3535/2240/1632 102-391, 102-392 initial issue status indicator raps 102-391 job actual parameter job execution argument error procedure switch power off then on. The problem continues. Y n return to service call procedures. Again, switch power off then on. 102-392 auditron invalid aud...

  • Page 471

    02/03 2-441 dc 3535/2240/1632 102-393, 102-394 status indicator raps initial issue 102-393 ep software failure procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-394 file access invalid file access procedure ...

  • Page 472

    02/03 2-442 dc 3535/2240/1632 102-395, 102-396 initial issue status indicator raps 102-395 nvm nvm failure procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-396 ff ff error procedure switch power off then on...

  • Page 473

    02/03 2-443 dc 3535/2240/1632 102-397, 102-398 status indicator raps initial issue 102-397 mgr mgr error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. 102-398 delay release queue full delay release queue fu...

  • Page 474

    02/03 2-444 dc 3535/2240/1632 102-399 initial issue status indicator raps 102-399 internal internal error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. If the problem continues, replace the control panel ( ...

  • Page 475

    02/03 2-445 dc 3535/2240/1632 103-203, 103-204 status indicator raps initial issue 103-203 machine code failure product number failure (not initialized). Procedure caution during this procedure, do not make any prints or any copies until clear the fault. If the configu- ration sheet is enabled, disa...

  • Page 476

    02/03 2-446 dc 3535/2240/1632 103-207, 103-208 initial issue status indicator raps 103-207 all machine codes mismatch at least one of the three product codes are mismatched. Procedure caution during this procedure, do not make any prints or any copies until clear the fault. If the configu- ration sh...

  • Page 477

    02/03 2-447 dc 3535/2240/1632 103-320, 103-321 status indicator raps initial issue 103-320 rom failure a write error has occurred in the rom on the ess pwb. Procedure switch the power off then on. The fault is cleared. Y n replace the ess pwb ( pl 13.1 ). Return to service call procedures. 103-321 b...

  • Page 478

    02/03 2-448 dc 3535/2240/1632 103-330, 103-331 initial issue status indicator raps 103-330 ess rom dimm #3 check failure an ess rom dimm #3 check failure was detected. Procedure switch the power off then on. The fault is cleared. Y n remove and replace the ess rom dimm #3. If the problem continues, ...

  • Page 479

    02/03 2-449 dc 3535/2240/1632 103-332, 103-333 status indicator raps initial issue 103-332 ess standard rom error an error was detected in the ess built-in standard rom. Procedure switch the power off then on. The fault is cleared. Y n remove and replace the ess built-in standard rom. If the problem...

  • Page 480

    02/03 2-450 dc 3535/2240/1632 103-334, 103-335 initial issue status indicator raps 103-334 standard post script font rom error an error was detected in the standard built-in post script font rom. Procedure switch the power off then on. The fault is cleared. Y n replace the post script font rom ( pl ...

  • Page 481

    02/03 2-451 dc 3535/2240/1632 103-336, 103-337 status indicator raps initial issue 103-336 ess ram dimm #3 w/r check failure a failure was detected during read/write check of the ess ram dimm #3. Procedure switch the power off then on. The fault is cleared. Y n remove and replace the ess ram dimm #3...

  • Page 482

    02/03 2-452 dc 3535/2240/1632 103-338, 103-339 initial issue status indicator raps 103-338 same post script font roms found the system detected that the same post script font rom was installed. Procedure switch the power off then on. The fault is cleared. Y n install the appropriate post script font...

  • Page 483

    02/03 2-453 dc 3535/2240/1632 103-372, 103-701 status indicator raps initial issue 103-372 iot sc soft failure iot controller software failure was detected. Initial actions check fault history ( dc122 ) for faults (especially tray module faults) that occurred at the same time as this fault. Troubles...

  • Page 484

    02/03 2-454 dc 3535/2240/1632 103-702 initial issue status indicator raps 103-702 changed output bin: finisher to center the output tray was changed (finisher tray to center output tray). Procedure switch the power off then on. The problem continues. Y n return to service call procedures. Again, swi...

  • Page 485

    02/03 2-455 dc 3535/2240/1632 116-200, 116-201 status indicator raps initial issue 116-200 main pwba ic an error was detected in the ic in the ess pwb. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace the ess pwb ( pl 13.1 ). 116-201 hdd the h...

  • Page 486

    02/03 2-456 dc 3535/2240/1632 116-206, 116-207 initial issue status indicator raps 116-206 timer a timer error was detected. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Perform re-installation of the software. Replace the ess pwb ( pl 13.1 ). 116...

  • Page 487

    02/03 2-457 dc 3535/2240/1632 116-209, 116-310 status indicator raps initial issue 116-209 ess ps-1 rom check a failure was detected when the ess ps-1 rom was checked. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Pull out and insert the ps-1 rom (...

  • Page 488

    02/03 2-458 dc 3535/2240/1632 116-311, 116-314 initial issue status indicator raps 116-311 ess font rom dimm #3 check a failure was detected when the ess font rom dimm #3 was checked. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Pull out and inser...

  • Page 489

    02/03 2-459 dc 3535/2240/1632 116-315, 116-316 status indicator raps initial issue 116-315 ess ram dimm #1 w/r check a failure was detected during w/r of the ess ram dimm #1. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Pull out and insert the ess...

  • Page 490

    02/03 2-460 dc 3535/2240/1632 116-317, 116-318 initial issue status indicator raps 116-317 standard rom dimm check an error was detected when the standard rom dimm was checked. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Pull out and insert the s...

  • Page 491

    02/03 2-461 dc 3535/2240/1632 116-319, 116-320 status indicator raps initial issue 116-319 serial there is no serial board at the serial board initialization failure. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Reinstall the serial board. 116-320...

  • Page 492

    02/03 2-462 dc 3535/2240/1632 116-321, 116-323 initial issue status indicator raps 116-321 system software due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to service call procedures....

  • Page 493

    02/03 2-463 dc 3535/2240/1632 116-324, 116-325 status indicator raps initial issue 116-324 exception error cpu exceptional error. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace the ess pwb ( pl 13.1 ). 116-325 ess fan ess fan failure is dete...

  • Page 494

    02/03 2-464 dc 3535/2240/1632 116-326, 116-327 initial issue status indicator raps 116-326 ess rom dimm #1 flash a failure was detected in the ess rom dimm #1 flash. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Pull out and insert the ess rom dimm...

  • Page 495

    02/03 2-465 dc 3535/2240/1632 116-328, 116-329 status indicator raps initial issue 116-328 l2 cache a l2 cache failure was detected. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace the ess pwb ( pl 13.1 ). 116-329 serial i/f software the syst...

  • Page 496

    02/03 2-466 dc 3535/2240/1632 116-330, 116-332 initial issue status indicator raps 116-330 hdd file system the system detected that the an error has occurred or the hdd was not formatted during hdd check at power on. Procedure switch power off then on. The problem continues. Y n return to service ca...

  • Page 497

    02/03 2-467 dc 3535/2240/1632 116-333, 116-335 status indicator raps initial issue 116-333 localtalk software due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to service call procedur...

  • Page 498

    02/03 2-468 dc 3535/2240/1632 116-336, 116-337 initial issue status indicator raps 116-336 redirector hd hd failure to be detected by redirector procedure switch power off then on. The problem continues. Y n return to service call procedures. Set up the hdd ( adj 9.8 ). If the problem continues, rep...

  • Page 499

    02/03 2-469 dc 3535/2240/1632 116-340, 116-341 status indicator raps initial issue 116-340 short of memory when the system detected that the memory was insufficient. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Add memory pull out postscript optio...

  • Page 500

    02/03 2-470 dc 3535/2240/1632 116-342, 116-344 initial issue status indicator raps 116-342 jt monitor fatal errors to be detected by the jt monitor procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace the ess pwb ( pl 13.1 ). 116-344 mf io fatal e...

  • Page 501

    02/03 2-471 dc 3535/2240/1632 116-345, 116-346 status indicator raps initial issue 116-345 token ring board token ring control ic access error procedure switch power off then on. The problem continues. Y n return to service call procedures. Go to the 116-900 rap. 116-346 formatter fatal errors to be...

  • Page 502

    02/03 2-472 dc 3535/2240/1632 116-348, 116-349 initial issue status indicator raps 116-348 redirector fatal errors detected by redirector procedure switch power off then on. The problem continues. Y n return to service call procedures. Replace the ess pwb ( pl 13.1 ). 116-349 sif on calling pflite f...

  • Page 503

    02/03 2-473 dc 3535/2240/1632 116-350, 116-351 status indicator raps initial issue 116-350 appletalk software overall fatal errors of the appletalk due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continue...

  • Page 504

    02/03 2-474 dc 3535/2240/1632 116-352, 116-353 initial issue status indicator raps 116-352 netware software fatal error related to the netware due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y ...

  • Page 505

    02/03 2-475 dc 3535/2240/1632 116-355, 116-356 status indicator raps initial issue 116-355 snmp agent software fatal error related to the snmp agent due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continu...

  • Page 506

    02/03 2-476 dc 3535/2240/1632 116-357, 116-358 initial issue status indicator raps 116-357 ps software ps fatal system error due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to servic...

  • Page 507

    02/03 2-477 dc 3535/2240/1632 116-359, 116-360 status indicator raps initial issue 116-359 plw software fatal error in plw due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to service ...

  • Page 508

    02/03 2-478 dc 3535/2240/1632 116-361, 116-365 initial issue status indicator raps 116-361 spool fatal hd fatal error of the spl hd the spool cont detected an error at hdd access. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Run the hdd diag ( dc3...

  • Page 509

    02/03 2-479 dc 3535/2240/1632 116-366, 116-367 status indicator raps initial issue 116-366 report generator software an operation failure of the report generator due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The pr...

  • Page 510

    02/03 2-480 dc 3535/2240/1632 116-368, 116-370 initial issue status indicator raps 116-368 dump print fatal error of dump print due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to ser...

  • Page 511

    02/03 2-481 dc 3535/2240/1632 116-372, 116-373 status indicator raps initial issue 116-372 p-formatter fatal error of p-formatter due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to s...

  • Page 512

    02/03 2-482 dc 3535/2240/1632 116-374, 116-375 initial issue status indicator raps 116-374 auto switch fatal error of auto sw due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to servi...

  • Page 513

    02/03 2-483 dc 3535/2240/1632 116-376, 116-377 status indicator raps initial issue 116-376 port 9100 software [detection conditions] port 9100 software fail procedure switch power off then on. The problem continues. Y n return to service call procedures. Again, switch power off then on. 116-377 vide...

  • Page 514

    02/03 2-484 dc 3535/2240/1632 116-378, 116-379 initial issue status indicator raps 116-378 mcr software fatal error of mcr (mail contents requester) procedure switch power off then on. The problem continues. Y n return to service call procedures. Again, switch power off then on. 116-379 mcc software...

  • Page 515

    02/03 2-485 dc 3535/2240/1632 116-380, 116-381 status indicator raps initial issue 116-380 mf ui cont software fatal error of mf ui cont due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n retu...

  • Page 516

    02/03 2-486 dc 3535/2240/1632 116-382, 116-388 initial issue status indicator raps 116-382 panel application layer command error on ui controller - mf ui panel: command error at the application level a necessary parameter was not sent from the panel, an length error was detected in a variable parame...

  • Page 517

    02/03 2-487 dc 3535/2240/1632 116-389, 116-390 status indicator raps initial issue 116-389 no add-on ram the necessary expansion ram was not installed. Though the system has the configuration requiring the installation of the expansion ram (with the hd), it detected that the expansion ram was not in...

  • Page 518

    02/03 2-488 dc 3535/2240/1632 116-395, 116-396 initial issue status indicator raps 116-395 usb software fatal error related to usb due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to ...

  • Page 519

    02/03 2-489 dc 3535/2240/1632 116-398, 116-399 status indicator raps initial issue 116-398 ipp software fatal error related to ipp due to an error during the software processing, the subsequent processes cannot be per- formed. Procedure switch power off then on. The problem continues. Y n return to ...

  • Page 520

    02/03 2-490 dc 3535/2240/1632 116-701, 116-702 initial issue status indicator raps 116-701 execute forced separation of two sides due to insufficient memory, 2-sided print is impossible. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Expand the memo...

  • Page 521

    02/03 2-491 dc 3535/2240/1632 116-703, 116-710 status indicator raps initial issue 116-703 ps interpret error an error has occurred in language analysis procedure switch power off then on. The problem continues. Y n return to service call procedures. Correct the job data. 116-710 hp-gl spool file ov...

  • Page 522

    02/03 2-492 dc 3535/2240/1632 116-711, 116-712 initial issue status indicator raps 116-711 plw form synthesis error synthesis is impossible because the size/orientation of the plw form's drawing is different from that of the paper. Procedure switch power off then on. The problem continues. Y n retur...

  • Page 523

    02/03 2-493 dc 3535/2240/1632 116-714, 116-715 status indicator raps initial issue 116-714 a hp-gl command error was detected [detection conditions] hp-gl/2 command error procedure switch power off then on. The problem continues. Y n return to service call procedures. Correct or remove the data in t...

  • Page 524

    02/03 2-494 dc 3535/2240/1632 116-718, 116-737 initial issue status indicator raps 116-718 plw form synthesis error the specified form is not registered. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Use a registered form, or register a necessary f...

  • Page 525

    02/03 2-495 dc 3535/2240/1632 116-738, 116-739 status indicator raps initial issue 116-738 form synthesis error synthesis is impossible because the size/orientation of the form's drawing is different from that of the paper. Procedure switch power off then on. The problem continues. Y n return to ser...

  • Page 526

    02/03 2-496 dc 3535/2240/1632 116-740, 116-741 initial issue status indicator raps 116-740 value calculation error the number calculated in the interpreter exceeded the limit value. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Remove the data that...

  • Page 527

    02/03 2-497 dc 3535/2240/1632 116-742, 116-743 status indicator raps initial issue 116-742 logo registry error the logo data cannot be registered because of the restriction of the number of logos. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Use t...

  • Page 528

    02/03 2-498 dc 3535/2240/1632 116-745, 116-746 initial issue status indicator raps 116-745 art command error the decomposer checks the syntax error and excess of each limit value at decomposing. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Correct...

  • Page 529

    02/03 2-499 dc 3535/2240/1632 116-747, 116-748 status indicator raps initial issue 116-747 white page detected after subtracting the paper margin from the valid coordinate area, the result of the calculation will be negative. Procedure switch power off then on. The problem continues. Y n return to s...

  • Page 530

    02/03 2-500 dc 3535/2240/1632 116-780, 116-790 initial issue status indicator raps 116-780 attached document failure of e-mail to xxx attached document email failure. Procedure switch power off then on. The problem continues. Y n return to service call procedures. Attached document failure of email ...

  • Page 531

    02/03 2-501 dc 3535/2240/1632 116-900 status indicator raps initial issue 116-900 token ring rap initial actions • ensure that the token ring pwba is connected to a good wall drop using a good network cable. • print a system settings list. With the assistance of the systems administrator verify that...

  • Page 532

    02/03 2-502 dc 3535/2240/1632 116-900 initial issue status indicator raps.

  • Page 533

    02/03 2-503 dc 3535/2240/1632 121-310, 121-333 status indicator raps initial issue 121-310 foreign interface/foreign device communication fail communication cannot be established between the foreign interface and the foreign device (3rd-party device such as vend station or mechanical auditron). Proc...

  • Page 534

    02/03 2-504 dc 3535/2240/1632 121-334, 121-335 initial issue status indicator raps 121-334 foreign interface login fail the enquiry result of the login information was an error at wake up answer. Procedure caution do not attempt to troubleshoot this circuit by jumpering the transmit data or receive ...

  • Page 535

    02/03 2-505 dc 3535/2240/1632 121-336, 121-337 status indicator raps initial issue 121-336 unknown foreign device the connected foreign device type was unknown at wake up answer. Procedure switch the power off, then on. The problem continues. Y n check for loose connections or dirty contacts between...

  • Page 536

    02/03 2-506 dc 3535/2240/1632 121-338, 121-350 initial issue status indicator raps 121-338 foreign interface answer time out the answer from the foreign interface excluding wake up answer cannot be received. Procedure caution do not attempt to troubleshoot this circuit by jumpering the transmit data...

  • Page 537

    02/03 2-507 dc 3535/2240/1632 202-399 status indicator raps initial issue 202-399 internal timer procedure switch the power off then on. The fault is cleared. Y n reload system software. Return to service call procedures..

  • Page 538

    02/03 2-508 dc 3535/2240/1632 202-399 initial issue status indicator raps.

  • Page 539

    02/03 2-509 dc 3535/2240/1632 of 1-1, of 1-2 status indicator raps initial issue of 1-1 +3.3 vdc use this rap to troubleshoot a failure with the +3.3 vdc. Procedure perform the following: • remove the rear cover ( rep 14.2 ). • tilt out the hvps chassis ( rep 1.6 ). Check that power is switched off....

  • Page 540

    02/03 2-510 dc 3535/2240/1632 of 1-3 initial issue status indicator raps of 1-3 +24 vdc enable use this rap to determine why the +24v lvps is not enabled. Procedure the machine is a dc 3535. Y n refer to figure 1 . +3.3 vdc is measured between p/j505 -3 (+) on the 24v lvps and gnd (-). Y n +3.3 vdc ...

  • Page 541

    02/03 2-511 dc 3535/2240/1632 of 1-4 status indicator raps initial issue of 1-4 ac power ac power failure initial actions check circuit breaker. Procedure refer to figure 1 . Ac line voltage is measured between the noise filter pwb fs75 and fs74 ( pl 9.2 ). Y n ac line voltage is measured between th...

  • Page 542

    02/03 2-512 dc 3535/2240/1632 of 1-5 initial issue status indicator raps of 1-5 ac power off rap note: normal operation for the printer when the power is switched off is for ac power to remain applied to all power supplies for approximately 6 seconds for dc 2240/1632 and 25 seconds for the dc 3535 u...

  • Page 543

    02/03 2-513 dc 3535/2240/1632 of 2-1 status indicator raps initial issue of 2-1 dark / blank display ui display is dark with minimal legibility, or no text or graphics are visible. Initial actions ensure all external cables and power cords are connected. Procedure note: if a status code is displayed...

  • Page 544

    02/03 2-514 dc 3535/2240/1632 of 2-1 initial issue status indicator raps figure 1 of 2-1 rap circuit diagram.

  • Page 545

    02/03 2-515 dc 3535/2240/1632 of 99-1 status indicator raps initial issue of 99-1 reflective sensor rap sensors consist of a light-emitting diode and a photo transistor. When energized, the light from the led causes the photo transistor to conduct, drawing current through a pull-up resistor. The vol...

  • Page 546

    02/03 2-516 dc 3535/2240/1632 of 99-2 initial issue status indicator raps of 99-2 transmissive sensor sensors consist of a light-emitting diode and a photo transistor. When energized, the light from the led causes the photo transistor to conduct, drawing current through a pull-up resistor. The volta...

  • Page 547

    02/03 2-517 dc 3535/2240/1632 of 99-3 status indicator raps initial issue of 99-3 switch procedure enter dc330 [xxx-xxx]. Actuate the switch. The display changed. Y n refer to figure 1 . There is +3.5 / 5vdc measured between pin 2(+) of the switch and gnd(-). Y n check the wire between the switch pi...

  • Page 548

    02/03 2-518 dc 3535/2240/1632 of 99-4 initial issue status indicator raps of 99-4 generic solenoid/clutch rap solenoids and electric clutches are essentially electromagnets. Typically, a positive voltage is applied to one end of a coil, and a current driver is connected to the other end. Control log...

  • Page 549

    02/03 2-519 dc 3535/2240/1632 of 99-6, of 99-7 status indicator raps initial issue of 99-6 2 wire motor open procedure note: before performing this rap, ensure that the motor is free to rotate. Enter dc330 [xxx-xxx]. Refer to figure 1 . There is +24vdc measured between pin 3(+) of the pwb and gnd(-)...

  • Page 550

    02/03 2-520 dc 3535/2240/1632 of 99-8 initial issue status indicator raps of 99-8 set gate solenoid open procedure refer to figure 1 . There is +24vdc measured between the nip/release solenoid pin 1 (+) and gnd (-). Y n there is +24vdc measured between the pwb pin 5 (+) and gnd(-). Y n check +24vdc ...

  • Page 551: 3 Image Quality

    02/03 3-1 dc 3535/2240/1632 image quality initial issue 3 image quality image quality raps iq1 iot image quality entry rap .................................................................................. 3-3 iq2 iit image quality entry rap .............................................................

  • Page 552

    02/03 3-2 dc 3535/2240/1632 initial issue image quality.

  • Page 553

    02/03 3-3 dc 3535/2240/1632 iq1 image quality initial issue iq1 iot image quality entry rap the purpose of this rap is to serve as the entrance vehicle into the image quality raps sec- tion. All image quality raps must be accessed through this rap. The rap will have you evaluate the copies made duri...

  • Page 554

    02/03 3-4 dc 3535/2240/1632 iq1 initial issue image quality high frequency bands repeating interval bands that are most noticeable in low density (20-30%) halftone areas of the copy. These bands run perpendicular to process direction. Go to the iq14 rap ibt cleaner streak multi-color streaks, someti...

  • Page 555

    02/03 3-5 dc 3535/2240/1632 iq2 image quality initial issue iq2 iit image quality entry rap this rap is for troubleshooting iit (scanner/adf) problems only. Before proceeding, verify that the defect is present in copy mode only. If the defect is present in print mode, go to the iq1 rap. Initial acti...

  • Page 556

    02/03 3-6 dc 3535/2240/1632 iq3, iq4 initial issue image quality iq3 low image density rap this rap troubleshoots the causes of output images showing image density lower than speci- fication. Initial actions • perform iq1 iot image quality entry rap first. • clean the ros windows. • replace the pape...

  • Page 557

    02/03 3-7 dc 3535/2240/1632 iq5 image quality initial issue iq5 residual image (ghosting) rap initial actions • check the end-of-life counter for the drum cartridge. If the unit is at or near end-of-life, replace the drum cartridge (see machine consumables in section 6). Note: some ghosting on trans...

  • Page 558

    02/03 3-8 dc 3535/2240/1632 iq5 initial issue image quality figure 1 iq5 rap circuit diagram.

  • Page 559

    02/03 3-9 dc 3535/2240/1632 iq6, iq7 image quality initial issue iq6 iot background rap initial actions • perform iq1 iot image quality entry rap first. • perform max setup ( adj 9.1 ). If this does not resolve the problem, continue with this rap. Note: some background is unavoidable on certain medi...

  • Page 560

    02/03 3-10 dc 3535/2240/1632 iq7 initial issue image quality figure 1 iq7 rap circuit diagram.

  • Page 561

    02/03 3-11 dc 3535/2240/1632 iq8 image quality initial issue iq8 color-to-color misregistration rap initial actions adjust the color registration ( adj 9.6 ). If the problem remains, continue with this procedure. Check the fault history for 4-640 , 4-641 , or 4-642 faults. Procedure the problem is a...

  • Page 562

    02/03 3-12 dc 3535/2240/1632 iq9 initial issue image quality iq9 skew/misregistration rap this rap is used when skew, system registration, or magnification are out of specification. For color-to-color-misregistration, go to the iq8 rap. Initial actions load some new, dry 24 lb. 11x17/a3 xerox color ...

  • Page 563

    02/03 3-13 dc 3535/2240/1632 iq12 image quality initial issue iq12 process direction bands, streaks, and smears rap initial actions • clean the fuser. Check the metal stripper baffle in the fuser for contamination. • check the 2nd btr and the detack sawtooth for toner contamination. Procedure note: ...

  • Page 564

    02/03 3-14 dc 3535/2240/1632 iq13, iq14 initial issue image quality iq13 unfused copy/toner offset rap initial actions • replace the paper in use with fresh, dry paper of the correct specification. • check the post-fuser transport areas for dirt. • ensure that the media being used matches the settin...

  • Page 565

    02/03 3-15 dc 3535/2240/1632 iq15 image quality initial issue iq15 mottle rap this rap troubleshoots the causes of output images showing image density that varies from inboard to outboard edges, or randomly throughout the print. Initial actions • replace the paper in use with fresh, dry paper of the...

  • Page 566

    02/03 3-16 dc 3535/2240/1632 iq15 initial issue image quality note: performing the adjustments in the following table may not eliminate mottle completely, and/or may introduce other iq problems; the intent is to reach the best compromise. Table 1 heavyweight mottle options (dc 2240/1632 only) weight...

  • Page 567

    02/03 3-17 dc 3535/2240/1632 iq15 image quality initial issue table 2 2nd btr transfer remote locations - dc 2240/1632 default paper name user iq default nvm (side 1) nvm (side 2) plain paper a (bond) 1 746-059 746-076 plain paper b (plain) 2 746-060 746-076 plain paper c (recycled) 4 746-061 746-07...

  • Page 568

    02/03 3-18 dc 3535/2240/1632 iq16, iq17 initial issue image quality iq16 spots rap initial actions ensure that the paper in use is fresh, dry, and within specification for weight and quality. Check print driver and copier control panel settings to ensure the media is being run in the proper mode. Co...

  • Page 569

    02/03 3-19 dc 3535/2240/1632 iq20 image quality initial issue iq20 1st btr checkout rap procedure make a copy of the color test pattern. If the high density gradation patches (100%, 85%, and 70%) for one or more of c, y, m, or k appear to be light, perform the following: • refer to figure 1 . Check ...

  • Page 570

    02/03 3-20 dc 3535/2240/1632 iq20 initial issue image quality figure 1 iq20 rap circuit diagram.

  • Page 571

    02/03 3-21 dc 3535/2240/1632 iq21 image quality initial issue iq21 developer bias rap procedure warning high voltage! Exercise caution when performing the voltage checks in this procedure. Enter dc140 [09-026]. Check the voltage at p/j580 for the affected color(s). There should be approximately 370 ...

  • Page 572

    02/03 3-22 dc 3535/2240/1632 iq21 initial issue image quality figure 1 iq21 rap circuit diagram.

  • Page 573

    02/03 3-23 dc 3535/2240/1632 iq22 image quality initial issue iq22 2nd btr checkout rap procedure tbd - refer to figure 1 ..

  • Page 574

    02/03 3-24 dc 3535/2240/1632 iq22 initial issue image quality figure 1 iq22 rap circuit diagram.

  • Page 575

    02/03 3-25 dc 3535/2240/1632 iq23 image quality initial issue iq23 bcr checkout rap procedure the problem is very high single-color background y n tbd swap the drum cartridge that creates the high single-color background with any of the other drum cartridges and make a test print. The background col...

  • Page 576

    02/03 3-26 dc 3535/2240/1632 iq23 initial issue image quality figure 1 iq23 rap circuit diagram.

  • Page 577

    02/03 3-27 dc 3535/2240/1632 image quality initial issue image quality specifications the following steps are used to set up the machine for the purpose of making test pattern cop- ies to judge output image color density, balance, and registration. 1. Set the following customer mode settings to the ...

  • Page 578

    02/03 3-28 dc 3535/2240/1632 initial issue image quality • original type - photo & text / halftone • lighter/darker - auto contrast • color saturation - normal • variable color balance - normal • sharpness - normal 2. Place test pattern 82e8220 on the platen and 24# xerox color xpressions 11x 17” or...

  • Page 579

    02/03 3-29 dc 3535/2240/1632 image quality initial issue figure 2 color and geometric test patterns.

  • Page 580

    02/03 3-30 dc 3535/2240/1632 initial issue image quality.

  • Page 581

    02/03 3-31 dc 3535/2240/1632 background image quality initial issue image defect samples the following figures contain examples of defects and their possible causes. • background • color misregistration • debris-centered deletions • deletions • high frequency bands • irregular process direction stre...

  • Page 582

    02/03 3-32 dc 3535/2240/1632 color misregistration , debris-centered deletions initial issue image quality color misregistration figure 1 color misregistration defect sample cause failure of the ros or ibt “walking” from rear to front or front to rear. Mechanical problem in the ibt assembly. Correct...

  • Page 583

    02/03 3-33 dc 3535/2240/1632 deletions, high frequency bands image quality initial issue deletions figure 1 deletions defect sample cause defective ibt belt, damp paper, uneven charge. Corrective action go to the iq7 rap. High frequency bands figure 1 high freq. Bands defect sample cause faulty ros ...

  • Page 584

    02/03 3-34 dc 3535/2240/1632 irregular process direction streak , low image densi- initial issue image quality irregular process direction streak figure 1 streak defect sample cause clog in developer housing trim bar, malfunction of ibt cleaner assembly, contaminated ros window. Corrective action go...

  • Page 585

    02/03 3-35 dc 3535/2240/1632 moire, mottle image quality initial issue moire figure 1 moire defect sample cause the halftone screen used on the original interferes with the halftone screen used by the copier. Corrective action go to the iq2 rap. Mottle figure 1 mottle defect sample cause damp or low...

  • Page 586

    02/03 3-36 dc 3535/2240/1632 newton rings, regular (repeating) bands, streaks, initial issue image quality newton rings figure 1 newton rings defect sample cause highly reflective surfaces on a glossy photograph. Corrective action perform the following: • clean the document glass • place a transpare...

  • Page 587

    02/03 3-37 dc 3535/2240/1632 residual image, streak deletion in process direc- image quality initial issue residual image figure 1 residual image defect sample cause improper ibt cleaning and/or defective ibt belt. Corrective action go to the iq5 rap. Streak deletion in process direction figure 1 st...

  • Page 588

    02/03 3-38 dc 3535/2240/1632 wrinkled image, cloud defect initial issue image quality wrinkled image figure 1 wrinkled image defect sample cause non-uniform paper buckle between ibt and fuser; fuser “tenting” of paper. Actual wrinkling of the paper itself can also occur. Corrective action go to the ...

  • Page 589

    02/03 3-39 dc 3535/2240/1632 ibt cleaner streak image quality initial issue ibt cleaner streak figure 1 ibt cleaner streak defect sample cause damage or wear to ibt cleaner assembly corrective action go to the iq12 rap. Inboard edge lead edge.

  • Page 590

    02/03 3-40 dc 3535/2240/1632 ibt cleaner streak initial issue image quality.

  • Page 591: 4 Repairs & Adjustments

    02/03 4-1 dc 3535/2240/1632 repairs and adjustments initial issue 4 repairs & adjustments repairs electrical rep 1.1 lvps bracket ................................................................................................... 4-3 rep 1.2 mcu pwb .....................................................

  • Page 592

    02/03 4-2 dc 3535/2240/1632 initial issue repairs and adjustments rep 9.10 developer ....................................................................................................... 4-80 rep 9.11 toner dispenser base assembly ......................................................................

  • Page 593

    02/03 4-3 dc 3535/2240/1632 rep 1.1 repairs and adjustments initial issue rep 1.1 lvps bracket parts list on pl 9.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Caution pwbs can ...

  • Page 594

    02/03 4-4 dc 3535/2240/1632 rep 1.2 initial issue repairs and adjustments rep 1.2 mcu pwb parts list on pl 13.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Gather all availab...

  • Page 595

    02/03 4-5 dc 3535/2240/1632 rep 1.4, rep 1.5 repairs and adjustments initial issue rep 1.4 3.3 v lvps or 5 v lvps parts list on pl 9.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the ma1chin...

  • Page 596

    02/03 4-6 dc 3535/2240/1632 rep 1.6, rep 1.7 initial issue repairs and adjustments rep 1.6 high voltage power supply chassis parts list on pl 9.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to ...

  • Page 597

    02/03 4-7 dc 3535/2240/1632 rep 1.8 repairs and adjustments initial issue rep 1.8 i/f (interface) pwb parts list on pl 9.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove ...

  • Page 598

    02/03 4-8 dc 3535/2240/1632 rep 1.9, rep 1.10 initial issue repairs and adjustments rep 1.9 24 v lvps chassis parts list on pl 9.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1....

  • Page 599

    02/03 4-9 dc 3535/2240/1632 rep 1.11 repairs and adjustments initial issue rep 1.11 ac drive pwb parts list on pl 9.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the r...

  • Page 600

    02/03 4-10 dc 3535/2240/1632 rep 1.12 initial issue repairs and adjustments rep 1.12 ess pwb parts list on pl 13.1 removal 1. Gather all available settings information. This includes the nvm log, the machine settings floppy, configuration report, etc. If possible save the current machine settings to...

  • Page 601

    02/03 4-11 dc 3535/2240/1632 rep 1.12 repairs and adjustments initial issue 3. If a good machine settings floppy is available, exit, then reenter the pws tool. Select read from floppy when starting the tool. If no floppy is available, or if the data on the existing floppy is questionable, go to step...

  • Page 602

    02/03 4-12 dc 3535/2240/1632 rep 1.13 initial issue repairs and adjustments rep 1.13 ess nvm pwb parts list on pl 13.1 removal 1. Gather all available settings information. This includes the machine nvm log, the machine settings floppy disk, copies of the configuration report, etc. If possible save ...

  • Page 603

    02/03 4-13 dc 3535/2240/1632 rep 1.14 repairs and adjustments initial issue rep 1.14 ps-1 rom, ps-2 rom parts list on pl 13.1 removal 1. Gather all available settings information. This includes the machine nvm log, the machine settings floppy disk, copies of the configuration report, etc. If possibl...

  • Page 604

    02/03 4-14 dc 3535/2240/1632 rep 1.15 initial issue repairs and adjustments rep 1.15 mcu nvm pwb parts list on pl 13.1 removal 1. Gather all available settings information. This includes the machine nvm log, the machine settings floppy disk, copies of the configuration report, etc. If possible save ...

  • Page 605

    02/03 4-15 dc 3535/2240/1632 rep 1.17 repairs and adjustments initial issue rep 1.17 vsel pwb parts list on pl 13.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine caution pwbs can b...

  • Page 606

    02/03 4-16 dc 3535/2240/1632 rep 1.17 initial issue repairs and adjustments figure 4 removing the vsel pwb 1 disconnect p/j390 2 remove screws (8).

  • Page 607

    02/03 4-17 dc 3535/2240/1632 rep 4.1 repairs and adjustments initial issue rep 4.1 main drive motor assembly parts list on pl 1.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. ...

  • Page 608

    02/03 4-18 dc 3535/2240/1632 rep 4.2, rep 4.3 initial issue repairs and adjustments rep 4.2 ibt motor assembly parts list on pl 1.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1...

  • Page 609

    02/03 4-19 dc 3535/2240/1632 rep 4.4 repairs and adjustments initial issue rep 4.4 drum motor assembly parts list on pl 1.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Caution m...

  • Page 610

    02/03 4-20 dc 3535/2240/1632 rep 4.4 initial issue repairs and adjustments.

  • Page 611

    02/03 4-21 dc 3535/2240/1632 rep 5.1 repairs and adjustments initial issue rep 5.1 dadf parts list on pl 20.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Disconnect connector...

  • Page 612

    02/03 4-22 dc 3535/2240/1632 rep 5.2 initial issue repairs and adjustments rep 5.2 registration gate solenoid parts list on pl 20.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1...

  • Page 613

    02/03 4-23 dc 3535/2240/1632 rep 5.3 repairs and adjustments initial issue rep 5.3 left/right counterbalance parts list on pl 20.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1....

  • Page 614

    02/03 4-24 dc 3535/2240/1632 rep 5.4, rep 5.5 initial issue repairs and adjustments rep 5.4 dadf control pwb parts list on pl pl 20.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine....

  • Page 615

    02/03 4-25 dc 3535/2240/1632 rep 5.6 repairs and adjustments initial issue rep 5.6 nudger roll parts list on pl 20.4 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove dadf i...

  • Page 616

    02/03 4-26 dc 3535/2240/1632 rep 5.7 initial issue repairs and adjustments rep 5.7 feed roll assembly parts list on pl 20.4 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove...

  • Page 617

    02/03 4-27 dc 3535/2240/1632 rep 5.8, rep 5.9 repairs and adjustments initial issue rep 5.8 lower chute assembly parts list on pl 20.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine...

  • Page 618

    02/03 4-28 dc 3535/2240/1632 rep 5.10 initial issue repairs and adjustments rep 5.10 set gate solenoid assembly parts list on pl 20.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine....

  • Page 619

    02/03 4-29 dc 3535/2240/1632 rep 5.10 repairs and adjustments initial issue 2. Install set gate solenoid assembly ( figure 3 ). Figure 3 installing set gate solenoid assembly 1 position solenoid on screws 2 move solenoid as shown and tighten screws (2) 3 connect and secure harness in clip.

  • Page 620

    02/03 4-30 dc 3535/2240/1632 rep 5.11 initial issue repairs and adjustments rep 5.11 registration sensor parts list on pl 20.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Ope...

  • Page 621

    02/03 4-31 dc 3535/2240/1632 rep 5.12, rep 5.13 repairs and adjustments initial issue rep 5.12 size sensors 1/2 (rear/front) parts list on pl 20.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to...

  • Page 622

    02/03 4-32 dc 3535/2240/1632 rep 5.14 initial issue repairs and adjustments rep 5.14 duplex sensor parts list on pl 20.7 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove fo...

  • Page 623

    02/03 4-33 dc 3535/2240/1632 rep 5.15 repairs and adjustments initial issue rep 5.15 registration pinch roll parts list on pl 20.8 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Ca...

  • Page 624

    02/03 4-34 dc 3535/2240/1632 rep 5.15 initial issue repairs and adjustments 3. Remove gate ( figure 2 ). Figure 2 removing gate 4. Remove registration pinch roll ( figure 3 ). Figure 3 removing registration pinch roll 1 observe position of springs 2 remove screws (2) 3 remove gate while containing s...

  • Page 625

    02/03 4-35 dc 3535/2240/1632 rep 5.16, rep 5.17 repairs and adjustments initial issue rep 5.16 exit motor assembly parts list on pl 20.9 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machi...

  • Page 626

    02/03 4-36 dc 3535/2240/1632 rep 5.18 initial issue repairs and adjustments rep 5.18 rear cover parts list on pl 20.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Caution led har...

  • Page 627

    02/03 4-37 dc 3535/2240/1632 rep 5.19 repairs and adjustments initial issue rep 5.19 platen belt parts list on pl 20.10 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove fro...

  • Page 628

    02/03 4-38 dc 3535/2240/1632 rep 5.19 initial issue repairs and adjustments figure 3 install platen belt 3. Connect power cord and switch on power. 4. Enter dc330 [005-055]. Press start. Rotate platen belt for 15 seconds. Press stop. Check the belt position. If the belt moved to either side, check t...

  • Page 629

    02/03 4-39 dc 3535/2240/1632 rep 6.1 repairs and adjustments initial issue rep 6.1 ros parts list on pl 3.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove right cover ( r...

  • Page 630

    02/03 4-40 dc 3535/2240/1632 rep 6.2 initial issue repairs and adjustments rep 6.2 platen glass parts list on pl 18.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open dadf. 2...

  • Page 631

    02/03 4-41 dc 3535/2240/1632 rep 6.3, rep 6.4 repairs and adjustments initial issue rep 6.3 iit top cover removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove dadf ( rep 5.1 )....

  • Page 632

    02/03 4-42 dc 3535/2240/1632 rep 6.5 initial issue repairs and adjustments rep 6.5 iit/ips pwb parts list on pl 18.3 removal 1. Gather all available settings information. This includes the machine nvm log, the machine settings floppy disk, copies of the configuration report, etc. If possible save th...

  • Page 633

    02/03 4-43 dc 3535/2240/1632 rep 6.6 repairs and adjustments initial issue rep 6.6 ui pwb parts list on pl 18.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Caution pwbs can be d...

  • Page 634

    02/03 4-44 dc 3535/2240/1632 rep 6.11 initial issue repairs and adjustments rep 6.11 carriage cables parts list on pl 18.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Note: this...

  • Page 635

    02/03 4-45 dc 3535/2240/1632 rep 6.11 repairs and adjustments initial issue 7. Remove the carriage cable ( figure 3 ). Figure 3 removing carriage cable replacement 1. Install the carriage cable. A. Orient the cable as shown and insert the middle carriage cable ball into the detente in the capstan ( ...

  • Page 636

    02/03 4-46 dc 3535/2240/1632 rep 6.11 initial issue repairs and adjustments b. Prepare the spring/hook end for installation ( figure 5 ). Figure 5 preparing the spring/hook end c. Prepare the ball end for installation ( figure 6 ). Figure 6 preparing the ball end 1 hold the capstan ball in place and...

  • Page 637

    02/03 4-47 dc 3535/2240/1632 rep 6.11 repairs and adjustments initial issue d. Check orientation of the ends and number of carriage cable windings ( figure 7 ). Reconfigure as required. Figure 7 carriage cable orientation 2. Install carriage cable (ball end) ( figure 8 ). Figure 8 installing carriag...

  • Page 638

    02/03 4-48 dc 3535/2240/1632 rep 6.11 initial issue repairs and adjustments 3. Install carriage cable (spring/hook end) ( figure 9 ). Note: cable orientation for all pulleys used at the spring/hook end are fed across the pulleys from bottom-to-top. Figure 9 installing carriage cable (spring/hook end...

  • Page 639

    02/03 4-49 dc 3535/2240/1632 rep 6.12 repairs and adjustments initial issue rep 6.12 carriage motor parts list on pl 18.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove d...

  • Page 640

    02/03 4-50 dc 3535/2240/1632 rep 6.13 initial issue repairs and adjustments rep 6.13 exposure lamp parts list on pl 18.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Caution avoi...

  • Page 641

    02/03 4-51 dc 3535/2240/1632 rep 6.14 repairs and adjustments initial issue rep 6.14 lamp wire harness parts list on pl 18.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remov...

  • Page 642

    02/03 4-52 dc 3535/2240/1632 rep 6.14 initial issue repairs and adjustments 6. Remove lamp wire harness from full rate carriage ( figure 3 ). A. Turn the full rate carriage upside down. Figure 3 removing lamp wire harness replacement after reinstalling parts, adjust positions of full rate/half rate ...

  • Page 643

    02/03 4-53 dc 3535/2240/1632 rep 7.1 repairs and adjustments initial issue rep 7.1 tray 5 parts list on pl 2.12 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the rear co...

  • Page 644

    02/03 4-54 dc 3535/2240/1632 rep 7.2 initial issue repairs and adjustments rep 7.2 tray 5 feed roll parts list on pl 2.14 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove r...

  • Page 645

    02/03 4-55 dc 3535/2240/1632 rep 7.3, rep 7.4 repairs and adjustments initial issue rep 7.3 tray 1 feeder parts list on pl 2.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pul...

  • Page 646

    02/03 4-56 dc 3535/2240/1632 rep 7.5, rep 7.6 initial issue repairs and adjustments rep 7.5 tray 1 paper size sensor parts list on pl 2.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the mach...

  • Page 647

    02/03 4-57 dc 3535/2240/1632 rep 7.7, rep 7.8 repairs and adjustments initial issue rep 7.7 tray 4 (ttm) parts list on pl 16.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pul...

  • Page 648

    02/03 4-58 dc 3535/2240/1632 rep 7.9 initial issue repairs and adjustments rep 7.9 tray 2 (ttm) parts list on pl 16.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pull out tra...

  • Page 649

    02/03 4-59 dc 3535/2240/1632 rep 7.10 repairs and adjustments initial issue rep 7.10 tray 2 feeder (ttm) parts list on pl 16.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pul...

  • Page 650

    02/03 4-60 dc 3535/2240/1632 rep 7.11 initial issue repairs and adjustments rep 7.11 tray 3 feeder (ttm) parts list on pl 16.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Rem...

  • Page 651

    02/03 4-61 dc 3535/2240/1632 rep 7.12 repairs and adjustments initial issue rep 7.12 tray 4 feeder (ttm) parts list on pl 16.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Rem...

  • Page 652

    02/03 4-62 dc 3535/2240/1632 rep 7.12 initial issue repairs and adjustments 5. Remove the tray 4 feeder guides (figure 3). Figure 3 removing the guides 6. Remove brackets from tray 4 feeder assembly (figure 4). Figure 4 removing the brackets 1 remove screws (2) and upper guide 2 remove screws (2) an...

  • Page 653

    02/03 4-63 dc 3535/2240/1632 rep 7.13, rep 7.14 repairs and adjustments initial issue rep 7.13 tray 2 (3tm) parts list on pl 15.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. ...

  • Page 654

    02/03 4-64 dc 3535/2240/1632 rep 7.15, rep 7.16 initial issue repairs and adjustments rep 7.15 tray 4 (3tm) parts list on pl 15.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. ...

  • Page 655

    02/03 4-65 dc 3535/2240/1632 rep 7.17, rep 7.18 repairs and adjustments initial issue rep 7.17 tray 3 feeder (3tm) parts list on pl 15.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machi...

  • Page 656

    02/03 4-66 dc 3535/2240/1632 rep 7.17, rep 7.18 initial issue repairs and adjustments.

  • Page 657

    02/03 4-67 dc 3535/2240/1632 rep 8.1 repairs and adjustments initial issue rep 8.1 left cover assembly parts list on pl 2.9 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove...

  • Page 658

    02/03 4-68 dc 3535/2240/1632 rep 8.1 initial issue repairs and adjustments 8. Remove left cover assembly ( figure 2 ). Figure 2 removing left cover assembly replacement install left cover assembly on hinge pins, manually align marks on motion damper, then tip up transport to engage motion damper gea...

  • Page 659

    02/03 4-69 dc 3535/2240/1632 rep 8.2 repairs and adjustments initial issue rep 8.2 duplex chute parts list on pl 2.8 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove rear c...

  • Page 660

    02/03 4-70 dc 3535/2240/1632 rep 8.3, rep 8.5 initial issue repairs and adjustments rep 8.3 duplex transport assembly parts list on pl 12.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the ma...

  • Page 661

    02/03 4-71 dc 3535/2240/1632 rep 8.6 repairs and adjustments initial issue rep 8.6 registration transport assembly parts list on pl 2.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machin...

  • Page 662

    02/03 4-72 dc 3535/2240/1632 rep 8.7 initial issue repairs and adjustments rep 8.7 exit transport assembly parts list on pl 2.11 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. O...

  • Page 663

    02/03 4-73 dc 3535/2240/1632 rep 9.1, rep 9.2 repairs and adjustments initial issue rep 9.1 drum cartridge parts list on pl 4.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Re...

  • Page 664

    02/03 4-74 dc 3535/2240/1632 rep 9.3, rep 9.4 initial issue repairs and adjustments rep 9.3 waste toner cartridge cover parts list on pl 4.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the m...

  • Page 665

    02/03 4-75 dc 3535/2240/1632 rep 9.5, rep 9.6 repairs and adjustments initial issue rep 9.5 full toner sensor parts list on pl 4.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1....

  • Page 666

    02/03 4-76 dc 3535/2240/1632 rep 9.7 initial issue repairs and adjustments rep 9.7 toner dispenser parts list on pl 6.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open front...

  • Page 667

    02/03 4-77 dc 3535/2240/1632 rep 9.8 repairs and adjustments initial issue rep 9.8 plate assembly parts list on pl 4.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove fron...

  • Page 668

    02/03 4-78 dc 3535/2240/1632 rep 9.8 initial issue repairs and adjustments 10. Disconnect developer housing harnesses ( figure 2 ). A. Open harness clip and remove harness from clip. B. Disconnect harness p/j’s (3). C. Remove screw from inner cover and remove cover. D. Remove developer housing harne...

  • Page 669

    02/03 4-79 dc 3535/2240/1632 rep 9.9 repairs and adjustments initial issue rep 9.9 developer housing parts list on pl 6.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove f...

  • Page 670

    02/03 4-80 dc 3535/2240/1632 rep 9.10 initial issue repairs and adjustments rep 9.10 developer parts list on pl 6.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove front c...

  • Page 671

    02/03 4-81 dc 3535/2240/1632 rep 9.10, rep 9.11 repairs and adjustments initial issue figure 4 installing developer 2. Install developer housing. A. Ensure pin at rear of developer housing engages hole in rear frame of machine. B. Reassemble machine. C. Perform dc921 atc sensor setup ( adj 9.2 ). Re...

  • Page 672

    02/03 4-82 dc 3535/2240/1632 rep 9.12, rep 9.13 initial issue repairs and adjustments rep 9.12 ibt steering motor assembly parts list on pl 1.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to th...

  • Page 673

    02/03 4-83 dc 3535/2240/1632 rep 9.14, rep 9.15 repairs and adjustments initial issue rep 9.14 mob sensor assembly parts list on pl 1.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machin...

  • Page 674

    02/03 4-84 dc 3535/2240/1632 rep 9.16, rep 9.17 initial issue repairs and adjustments rep 9.16 ibt cleaner assembly parts list on pl 5.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machi...

  • Page 675

    02/03 4-85 dc 3535/2240/1632 rep 9.18, rep 9.19 repairs and adjustments initial issue rep 9.18 lever assembly parts list on pl 5.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1....

  • Page 676

    02/03 4-86 dc 3535/2240/1632 rep 9.20 initial issue repairs and adjustments rep 9.20 right lift assembly parts list on pl 5.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open...

  • Page 677

    02/03 4-87 dc 3535/2240/1632 rep 9.21 repairs and adjustments initial issue rep 9.21 left lift assembly parts list on pl 5.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remov...

  • Page 678

    02/03 4-88 dc 3535/2240/1632 rep 9.22 initial issue repairs and adjustments rep 9.22 transfer belt parts list on pl 5.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Caution cover...

  • Page 679

    02/03 4-89 dc 3535/2240/1632 rep 9.22 repairs and adjustments initial issue 6. Position support ( figure 4 ) figure 4 positioning latch 7. Install stand plate ( figure 5 ). Figure 5 installing stand plate 1 remove screw and support 2 install sup- port and screw.

  • Page 680

    02/03 4-90 dc 3535/2240/1632 rep 9.22 initial issue repairs and adjustments 8. Place stand plate below and stand ibt belt assembly. 9. Relax tension of belt on both sides ( figure 6 ). Figure 6 relaxing belt tension 10. Remove brackets ( figure 7 ). Figure 7 removing bracket 1 forcefully push roll a...

  • Page 681

    02/03 4-91 dc 3535/2240/1632 rep 9.22 repairs and adjustments initial issue 11. Pull out backup roll housing from hole below and rotate ( figure 8 ). Figure 8 pulling out backup roll housing 12. Remove transfer belt ( figure 9 ). Figure 9 removing transfer belt 1 lift backup roll hous- ing to disen-...

  • Page 682

    02/03 4-92 dc 3535/2240/1632 rep 9.22 initial issue repairs and adjustments replacement 1. Install transfer belt with reflector at rear ( figure 10 ). Figure 10 installing transfer belt 2. After installing transfer belt, move it to center of ibt frame so that exposed parts of ibt drive roll should b...

  • Page 683

    02/03 4-93 dc 3535/2240/1632 rep 9.22 repairs and adjustments initial issue 3. If transfer belt is skewed or wrinkled, perform following steps: ( figure 12 ). A. Relax tension of belt. B. Rotate gear in arrow direction and move transfer belt. Figure 12 re-positioning transfer belt 1 relax belt tensi...

  • Page 684

    02/03 4-94 dc 3535/2240/1632 rep 9.23, rep 9.24 initial issue repairs and adjustments rep 9.23 1st btr roll parts list on pl 5.4 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. O...

  • Page 685

    02/03 4-95 dc 3535/2240/1632 rep 9.26 repairs and adjustments initial issue rep 9.26 atc sensor parts list on pl 6.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove front ...

  • Page 686

    02/03 4-96 dc 3535/2240/1632 rep 9.26 initial issue repairs and adjustments replacement 1. Remove atc sensor setup data tag from new sensor. On tag, highlight k, c, m, or y as required for color of developer housing. Raise xerographic release lever and install tag in position shown ( figure 3 ). Fig...

  • Page 687

    02/03 4-97 dc 3535/2240/1632 rep 9.27 repairs and adjustments initial issue rep 9.27 retract shaft parts list on pl 5.4 replacement align cam and flag as shown (both on the same side) ( figure 1 ). Figure 1 cam and flag alignment correct alignment incorrect alignment.

  • Page 688

    02/03 4-98 dc 3535/2240/1632 rep 9.27 initial issue repairs and adjustments.

  • Page 689

    02/03 4-99 dc 3535/2240/1632 rep 10.1, rep 10.2 repairs and adjustments initial issue rep 10.1 fuser parts list on pl 7.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Warning per...

  • Page 690

    02/03 4-100 dc 3535/2240/1632 rep 10.3 initial issue repairs and adjustments rep 10.3 main/sub heater rod parts list on pl 7.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Cautio...

  • Page 691

    02/03 4-101 dc 3535/2240/1632 rep 12.1 repairs and adjustments initial issue rep 12.1 h transport assembly parts list on pl 17.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. D...

  • Page 692

    02/03 4-102 dc 3535/2240/1632 rep 12.2 initial issue repairs and adjustments rep 12.2 h transport belt parts list on pl 17.4 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remov...

  • Page 693

    02/03 4-103 dc 3535/2240/1632 rep 12.3 repairs and adjustments initial issue rep 12.3 entrance sensor and top tray full sensor parts list on pl 17.4 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied ...

  • Page 694

    02/03 4-104 dc 3535/2240/1632 rep 12.4 initial issue repairs and adjustments rep 12.4 finisher parts list on pl 17.5 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Separate iit ...

  • Page 695

    02/03 4-105 dc 3535/2240/1632 rep 12.5 repairs and adjustments initial issue rep 12.5 stack height sensor assembly parts list on pl 17.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machi...

  • Page 696

    02/03 4-106 dc 3535/2240/1632 rep 12.6 initial issue repairs and adjustments rep 12.6 eject roll assembly parts list on pl 17.6 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Re...

  • Page 697

    02/03 4-107 dc 3535/2240/1632 rep 12.6 repairs and adjustments initial issue 4. Remove the thumbscrews (2) ( figure 3 ). Figure 3 removing thumbscrews 5. Remove the tray guide ( figure 4 ). Figure 4 removing tray guide 1 remove screws (4) 2 remove fastener and cable clamp 3 remove cable from tray gu...

  • Page 698

    02/03 4-108 dc 3535/2240/1632 rep 12.6 initial issue repairs and adjustments 6. Remove the home sensor ( figure 5 ). Figure 5 remove home sensor 7. Remove eject roll ( figure 6 ). Figure 6 removing eject roll disconnect harness and remove home sensor 1 remove clip, actuator, and clutch 2 remove coll...

  • Page 699

    02/03 4-109 dc 3535/2240/1632 rep 12.6 repairs and adjustments initial issue 8. Remove eject shaft ( figure 7 ). Figure 7 removing eject shaft replacement 1. When replacing feed roll or eject shaft, replace them simultaneously. 2. When installing the clutch, be sure to insert the pawl into clutch gr...

  • Page 700

    02/03 4-110 dc 3535/2240/1632 rep 12.6 initial issue repairs and adjustments 3. Make sure when installing the plate, that the cable tie (strain relief) is inside the bracket and the cable is routed through the notch ( figure 9 ). Figure 9 routing the cable notch cable tie (strain relief) bracket.

  • Page 701

    02/03 4-111 dc 3535/2240/1632 rep 12.7 repairs and adjustments initial issue rep 12.7 decurler roll parts list on pl 17.7 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove t...

  • Page 702

    02/03 4-112 dc 3535/2240/1632 rep 12.8 initial issue repairs and adjustments rep 12.8 finisher drive motor parts list on pl 17.7 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. R...

  • Page 703

    02/03 4-113 dc 3535/2240/1632 rep 12.9, rep 12.10 repairs and adjustments initial issue rep 12.9 belt parts list on pl 17.7 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove...

  • Page 704

    02/03 4-114 dc 3535/2240/1632 rep 12.10 initial issue repairs and adjustments 3. Remove stapler assembly ( figure 2 ). Figure 2 removing stapler assembly 4. Remove the pwb cover ( figure 3 ). Figure 3 removing the pwb cover remove screws (2), ground wire (1) and stapler remove screws (10) and cover.

  • Page 705

    02/03 4-115 dc 3535/2240/1632 rep 12.10 repairs and adjustments initial issue 5. Move the pwb chassis down ( figure 4 ). Figure 4 moving pwb chassis down 6. Remove rear rail mounting screws (2) ( figure 5 ). Figure 5 removing rear rail mounting screws 1 disconnect p848 and remove from guide 2 discon...

  • Page 706

    02/03 4-116 dc 3535/2240/1632 rep 12.10 initial issue repairs and adjustments 7. Remove front rail mounting screws (2) ( figure 6 ). Figure 6 removing front rail mounting screws 8. Remove the rail assembly ( figure 7 ). Figure 7 removing rail assembly 2 remove screws (2) 1 disconnect connector.

  • Page 707

    02/03 4-117 dc 3535/2240/1632 rep 12.10 repairs and adjustments initial issue 9. Remove the carriage assembly ( figure 8 ). Figure 8 removing the carriage assembly 10. Remove screws (5) and remove rail ( figure 9 ). Figure 9 removing rail screws (5).

  • Page 708

    02/03 4-118 dc 3535/2240/1632 rep 12.11 initial issue repairs and adjustments rep 12.11 stapler assembly parts list on pl 17.9 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Ope...

  • Page 709

    02/03 4-119 dc 3535/2240/1632 rep 12.11 repairs and adjustments initial issue replacement insert stapler assembly tab into slot ( figure 3 ). Figure 3 inserting tab into slot tab slot.

  • Page 710

    02/03 4-120 dc 3535/2240/1632 rep 12.12 initial issue repairs and adjustments rep 12.12 compiler tray assembly parts list on pl 17.10 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine....

  • Page 711

    02/03 4-121 dc 3535/2240/1632 rep 12.12 repairs and adjustments initial issue 4. Remove thumbscrews (2) ( figure 3 ). Figure 3 removing thumbscrews (2) 5. Remove the tray guide ( figure 4 ). Figure 4 removing tray guide 1 remove screws (4) 2 remove fastener and cable clamp 3 remove cable from tray g...

  • Page 712

    02/03 4-122 dc 3535/2240/1632 rep 12.12 initial issue repairs and adjustments 6. Release compiler tray harness ( figure 5 ). Figure 5 releasing compiler tray harness 7. Remove the screw on the inboard side ( figure 6 ). Figure 6 removing screw on inboard side 1 disconnect and remove from guide 2 dis...

  • Page 713

    02/03 4-123 dc 3535/2240/1632 rep 12.12 repairs and adjustments initial issue 8. Remove the compiler tray assembly ( figure 7 ). Figure 7 removing compiler tray assembly replacement 1. Make sure when installing the plate, that the cable tie (strain relief) is inside the bracket and the cable is rout...

  • Page 714

    02/03 4-124 dc 3535/2240/1632 rep 12.13 initial issue repairs and adjustments rep 12.13 stacker motor assembly parts list on pl 17.11 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine....

  • Page 715

    02/03 4-125 dc 3535/2240/1632 rep 12.14 repairs and adjustments initial issue rep 12.14 front elevator bracket parts list on pl 17.11 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine....

  • Page 716

    02/03 4-126 dc 3535/2240/1632 rep 12.14 initial issue repairs and adjustments 4. Remove the thumbscrews (2) ( figure 3 ). Figure 3 removing thumbscrews 5. Remove the tray guide ( figure 4 ). Figure 4 removing tray guide 1 remove screws (4) 2 remove fastener and cable clamp 3 remove cable from tray g...

  • Page 717

    02/03 4-127 dc 3535/2240/1632 rep 12.14 repairs and adjustments initial issue 6. Move pwb chassis ( figure 5 ). Figure 5 moving pwb chassis 7. Remove front elevator bracket ( figure 6 ). Figure 6 removing elevator bracket assembly 1 release wires from clamp 2 loosen screw 2 remove screws (2) 4 move ...

  • Page 718

    02/03 4-128 dc 3535/2240/1632 rep 12.14 initial issue repairs and adjustments replacement 1. Make sure when installing the plate, that the cable tie (strain relief) is inside the bracket and the cable is routed through the notch ( figure 7 ). Figure 7 routing the cable notch cable tie (strain relief...

  • Page 719

    02/03 4-129 dc 3535/2240/1632 rep 12.15 repairs and adjustments initial issue rep 12.15 paddle gear shaft parts list on pl 17.12 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. R...

  • Page 720

    02/03 4-130 dc 3535/2240/1632 rep 12.15 initial issue repairs and adjustments 5. Remove the paddle gear shaft ( figure 3 ). Figure 3 removing paddle gear shaft.

  • Page 721

    02/03 4-131 dc 3535/2240/1632 rep 12.16 repairs and adjustments initial issue rep 12.16 finisher pwb parts list on pl 17.13 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. Caution p...

  • Page 722

    02/03 4-132 dc 3535/2240/1632 rep 12.16 initial issue repairs and adjustments 4. Remove the finisher pwb ( figure 3 ). Figure 3 removing finisher pwb replacement before attempting to install the pwb cover, make sure the ceramic cores, installed to the wires, are dressed properly inside the pwb box. ...

  • Page 723

    02/03 4-133 dc 3535/2240/1632 rep 12.17 repairs and adjustments initial issue rep 12.17 entrance upper cover parts list on pl 17.3 removal 1. Remove the h transport assembly ( rep 12.1 ). 2. Remove the following: a. H transport front cover ( pl 17.3 ) b. H transport rear cover ( pl 17.3 ) 3. Remove ...

  • Page 724

    02/03 4-134 dc 3535/2240/1632 rep 12.17 initial issue repairs and adjustments 5. Remove the entrance upper cover ( figure 3 ) figure 3 removing the entrance upper cover 1 remove screws (4) 2 remove entrance upper cover.

  • Page 725

    02/03 4-135 dc 3535/2240/1632 rep 12.18 repairs and adjustments initial issue rep 12.18 cam bracket assembly parts list on pl 17.8 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1....

  • Page 726

    02/03 4-136 dc 3535/2240/1632 rep 12.18 initial issue repairs and adjustments 4. Remove the cam bracket assembly ( figure 3 ). Figure 3 removing the cam bracket assembly replacement 1. Reinstall the cam bracket assembly ( figure 4 ). Figure 4 inserting axle of cam bracket assembly into hole 1 remove...

  • Page 727

    02/03 4-137 dc 3535/2240/1632 rep 12.18 repairs and adjustments initial issue 2. Engage the solenoid pawl ( figure 5 ). Figure 5 engaging pawl with slot rotate cam so pawl engages slot.

  • Page 728

    02/03 4-138 dc 3535/2240/1632 rep 12.19 initial issue repairs and adjustments rep 12.19 finisher rack assembly parts list on pl 17.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. ...

  • Page 729

    02/03 4-139 dc 3535/2240/1632 rep 12.19 repairs and adjustments initial issue 4. Remove rear rack ( figure 3 ). Figure 3 removing rear rack 5. Remove front rack ( figure 4 ). Figure 4 removing front rack 1 remove thumbscrew 2 lift to remove rack 1 remove thumbscrew 2 lift to remove rack.

  • Page 730

    02/03 4-140 dc 3535/2240/1632 rep 12.20 initial issue repairs and adjustments rep 12.20 lowering stacker tray parts list on pl 17.11 removal if the need arises to lower the stacker tray quickly or without power applied perform following: warning to avoid personal injury or shock, do not perform repa...

  • Page 731

    02/03 4-141 dc 3535/2240/1632 rep 14.1 repairs and adjustments initial issue rep 14.1 top cover parts list on pl 10.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Without fini...

  • Page 732

    02/03 4-142 dc 3535/2240/1632 rep 14.2, rep 14.3 initial issue repairs and adjustments rep 14.2 rear cover (iot) parts list on pl 10.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine...

  • Page 733

    02/03 4-143 dc 3535/2240/1632 rep 14.3, rep 14.4 repairs and adjustments initial issue figure 2 removing right cover rep 14.4 rear left middle cover parts list on pl 10.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or ele...

  • Page 734

    02/03 4-144 dc 3535/2240/1632 rep 14.5, rep 14.6 initial issue repairs and adjustments rep 14.5 rear left upper cover parts list on pl 10.3 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the ma...

  • Page 735

    02/03 4-145 dc 3535/2240/1632 rep 14.7 repairs and adjustments initial issue rep 14.7 front cover assembly parts list on pl 10.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. R...

  • Page 736

    02/03 4-146 dc 3535/2240/1632 rep 14.8, rep 14.9 initial issue repairs and adjustments rep 14.8 fuser cover parts list on pl 10.2 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. ...

  • Page 737

    02/03 4-147 dc 3535/2240/1632 rep 14.10, rep 14.11 repairs and adjustments initial issue rep 14.10 inner cover parts list on pl 8.1 removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1...

  • Page 738

    02/03 4-148 dc 3535/2240/1632 rep 14.12 initial issue repairs and adjustments rep 14.12 left lower cover parts list on pl 16.16 (ttm), pl 15.11 (3tm) removal warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied...

  • Page 739

    02/03 4-149 dc 3535/2240/1632 adj 5.1 repairs and adjustments initial issue adj 5.1 dadf side registration purpose align image scanned from document with left side edge of paper. Check 1. Make two copies from the platen glass to be used as dadf originals. A. Register test chart 82e8220 on platen wit...

  • Page 740

    02/03 4-150 dc 3535/2240/1632 adj 5.1 initial issue repairs and adjustments adjustment 1. Adjust side 1 dadf side registration. A. Enter nvm rear/write ( dc131 ) [715-015]. Note: increasing value moves side edge metrics se1 through se4 toward edge. B. If b is more than a, increase the nvm value (15 ...

  • Page 741

    02/03 4-151 dc 3535/2240/1632 adj 5.2 repairs and adjustments initial issue adj 5.2 dadf counterbalance purpose correct dadf opening and closing action. Check 1. Check dadf opening and closing action. A. Raise dadf and check that it remains in fully raised position. B. Check that the dadf closes fro...

  • Page 742

    02/03 4-152 dc 3535/2240/1632 adj 5.3 initial issue repairs and adjustments adj 5.3 dadf parallelism purpose enable parallel document placement and image scan. Check warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power...

  • Page 743

    02/03 4-153 dc 3535/2240/1632 adj 5.4 repairs and adjustments initial issue adj 5.4 document transport height purpose enable document feed at the correct speed and free of skew. Check warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on o...

  • Page 744

    02/03 4-154 dc 3535/2240/1632 adj 5.4 initial issue repairs and adjustments 3. Adjust document transport height ( figure 3 ). Figure 3 adjusting document transport height 4. Repeat check. Lower document transport frame raise docu- ment trans- port frame 2 adjust screw 1 lower dadf 3 raise dadf 4 tig...

  • Page 745

    02/03 4-155 dc 3535/2240/1632 adj 5.5 repairs and adjustments initial issue adj 5.5 dadf top registration purpose align image scanned from document with top edge of paper. Check 1. Make two dadf originals. A. Register test chart 82e8220 on platen with lead edge metrics le1 through le3 against left r...

  • Page 746

    02/03 4-156 dc 3535/2240/1632 adj 5.5 initial issue repairs and adjustments • 1 copy iii. Press the start button. C. Check that top edge metrics are same distance from edge of paper for both copies. If the difference is greater than 1 mm, go to step 2 of the adjustment. Otherwise dadf side registrat...

  • Page 747

    02/03 4-157 dc 3535/2240/1632 adj 5.6 repairs and adjustments initial issue adj 5.6 dadf document calibration purpose this procedure calibrates the document size detection circuitry in the dadf. Perform this adjustment whenever any the following occur: • replacement of the dadf. • when an error is d...

  • Page 748

    02/03 4-158 dc 3535/2240/1632 adj 5.7 initial issue repairs and adjustments adj 5.7 dadf non-standard document custom registration purpose preliminary-document sizes other than dadf detectable document size (non-standard size) are registered and transported as standard document size. Hence, special ...

  • Page 749

    02/03 4-159 dc 3535/2240/1632 adj 6.1 repairs and adjustments initial issue adj 6.1 full/half rate carriage purpose establish full rate and half rate carriage position. Check warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electri...

  • Page 750

    02/03 4-160 dc 3535/2240/1632 adj 6.1 initial issue repairs and adjustments 4. Install alignment tool in front end of half rate carriage ( figure 3 ). Figure 3 installing alignment tool in front end of half rate carriage 5. Check that tool will install in other end of carriage. If the tool installs,...

  • Page 751

    02/03 4-161 dc 3535/2240/1632 adj 6.1 repairs and adjustments initial issue 6. Check that alignment tool can be installed through frame into alignment hole in full rate carriage ( figure 5 ). If alignment tool fits through frame hole into full rate carriage alignment hole, perform the same check at ...

  • Page 752

    02/03 4-162 dc 3535/2240/1632 adj 6.1 initial issue repairs and adjustments.

  • Page 753

    02/03 4-163 dc 3535/2240/1632 adj 9.1 repairs and adjustments initial issue adj 9.1 max setup purpose to conduct a check of the machine and set it up so that excellent copy quality can be consis- tently obtained by stabilizing the development potential and copy density. Adjustment max setup consists...

  • Page 754

    02/03 4-164 dc 3535/2240/1632 adj 9.2 initial issue repairs and adjustments adj 9.2 atc sensor setup (dc921) purpose caution this procedure should only be performed when the atc sensor or developer housing is being replaced, or when there is reason to believe that the calibration values in nvm are i...

  • Page 755

    02/03 4-165 dc 3535/2240/1632 adj 9.3, adj 9.4 repairs and adjustments initial issue adj 9.3 trc control/toner density setup (dc922) purpose to check the output of atc sensor and to determine if tc control performed normally. Allows manual adjustment of tc if control is not functioning. Check 1. Con...

  • Page 756

    02/03 4-166 dc 3535/2240/1632 adj 9.5 initial issue repairs and adjustments adj 9.5 trc adjust (dc924) purpose caution perform this adjustment only to correct a strong customer complaint. Altering the setpoints will affect both print and copy modes. Also, there is quite a bit of overlap among the lo...

  • Page 757

    02/03 4-167 dc 3535/2240/1632 adj 9.6 repairs and adjustments initial issue adj 9.6 color registration (dc685) purpose to establish correct horizontal and vertical positioning of the four primary color images the procedure consists of the following steps, which must be performed in the listed sequen...

  • Page 758

    02/03 4-168 dc 3535/2240/1632 adj 9.6 initial issue repairs and adjustments 4. Select the center setup button. 5. Select start. Caution make sure not to hook the wiring harness when moving the mob sensor. 6. If center setup is ok, dc685 is complete. Use the cleaning tool to pull the mob sensor back ...

  • Page 759

    02/03 4-169 dc 3535/2240/1632 adj 9.7, adj 9.8 repairs and adjustments initial issue adj 9.7 iit calibration (dc945) purpose • to calculate and set up the white reference correction coefficient. • to correct the iit sensitivity dispersion (ccd calibration). • adjust the light axis correction data wh...

  • Page 760

    02/03 4-170 dc 3535/2240/1632 adj 9.8, adj 9.9 initial issue repairs and adjustments 6. Press start. Adj 9.9 iot registration series (dc129) purpose the purpose is to adjust the position of the printed image on the page. This is done by chang- ing the value in the appropriate nvm location in dc129. ...

  • Page 761

    02/03 4-171 dc 3535/2240/1632 adj 9.9 repairs and adjustments initial issue figure 1 measurement points 6. If the measured value is not 21.6mm ± 0.5, perform the adjustment. Adjustment 1. Use the right and left arrow buttons to move the image toward or away from the lead edge of the paper. Each clic...

  • Page 762

    02/03 4-172 dc 3535/2240/1632 adj 9.9 initial issue repairs and adjustments duplex (side 2) registration purpose the purpose of this procedure is to correctly position the lead edge and side edge of the image in relation to the edge of the paper. Check 1. Ensure that paper tray 1 contains paper and ...

  • Page 763

    02/03 4-173 dc 3535/2240/1632 adj 9.10 repairs and adjustments initial issue adj 9.10 iit lead edge registration purpose to adjust the iit scan timing in the slow scan direction and to correct the copy position. Check caution perform this adjustment only if absolutely required; the iit lead edge reg...

  • Page 764

    02/03 4-174 dc 3535/2240/1632 adj 9.11 initial issue repairs and adjustments adj 9.11 iit side edge registration purpose to adjust the iit scan timing in the fast scan direction and to correct the copy position. Check caution perform this adjustment only if absolutely required; the iit lead edge reg...

  • Page 765

    02/03 4-175 dc 3535/2240/1632 adj 9.12 repairs and adjustments initial issue adj 9.12 iit vertical/horizontal magnification purpose to correct the horizontal (fast scan)/vertical (slow scan) magnification ratio for a 100% copy. Check caution perform this procedure only if absolutely required; changi...

  • Page 766

    02/03 4-176 dc 3535/2240/1632 adj 9.12 initial issue repairs and adjustments 4. Check vertical magnification ( figure 2 ): measure the 300mm line running from near le1 to the trail edge of the 1.8lp ladder. If the dimension is not 300mm ± 1.5mm, perform the adjustment. Figure 2 checking vertical mag...

  • Page 767

    02/03 4-177 dc 3535/2240/1632 adj 9.13 repairs and adjustments initial issue adj 9.13 ui display calibration purpose adjust the display by making the buttons on the display correspond to the touch panel, so that users can correctly select the content indicated on the display. Perform this adjustment...

  • Page 768

    02/03 4-178 dc 3535/2240/1632 adj 9.14 initial issue repairs and adjustments adj 9.14 inboard/outboard density purpose to perform the ros in/out light quantity correction with this adjustment, when in/out densities are different but the parameters other than ros light quantity judges that all is nor...

  • Page 769

    02/03 4-179 dc 3535/2240/1632 adj 9.14 repairs and adjustments initial issue figure 2 standard pattern: pattern 0 (fig. 3) figure 3 group 1 (fig. 4).

  • Page 770

    02/03 4-180 dc 3535/2240/1632 adj 9.14 initial issue repairs and adjustments figure 4 group 2 group 3: when the patterns are dark/light for only both edges. (fig. 5).

  • Page 771

    02/03 4-181 dc 3535/2240/1632 adj 9.14 repairs and adjustments initial issue figure 5 group 3.

  • Page 772

    02/03 4-182 dc 3535/2240/1632 adj 9.14 initial issue repairs and adjustments (fig. 6) figure 6 group 4 (fig. 7) figure 7 group 5 5. Select a pattern and change the following nvm corresponding to the pattern. Note: do not use the value other than the recommended values below as the nvm value. The in/...

  • Page 773

    02/03 4-183 dc 3535/2240/1632 adj 9.14 repairs and adjustments initial issue reference information the correct light quantity value in ros is normally 1024. If the value is decreased by 5%, the light quantity decreases too. Hence, entering the 5 stages of light quantity correction value by 5% is pos...

  • Page 774

    02/03 4-184 dc 3535/2240/1632 adj 9.14 initial issue repairs and adjustments.

  • Page 775

    02/03 4-185 dc 3535/2240/1632 adj 12.1 repairs and adjustments initial issue adj 12.1 finisher alignment purpose align iot copy output with entrance to finisher h transport. Adjustment warning to avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on ...

  • Page 776

    02/03 4-186 dc 3535/2240/1632 adj 12.1 initial issue repairs and adjustments.

  • Page 777: 5 Parts List

    02/03 5-1 dc 3535/2240/1632 parts list initial issue 5 parts list overview introduction ..................................................................................................................... 5-3 subsystem information .......................................................................

  • Page 778

    02/03 5-2 dc 3535/2240/1632 initial issue parts list pl 16.12 tray 4 feeder: 2 of 2 ....................................................................................... 5-71 pl 16.13 left cover assembly........................................................................................ 5-72 p...

  • Page 779

    02/03 5-3 dc 3535/2240/1632 introduction parts list initial issue introduction overview the parts list section identifies all part numbers and the corresponding location of all spared subsystem components. Organization parts lists each item number in the part number listing corresponds to an item nu...

  • Page 780

    02/03 5-4 dc 3535/2240/1632 subsystem information initial issue parts list subsystem information use of the term “assembly” the term “assembly” will be used for items in the part number listing that include other itemized parts in the part number listing. When the word “assembly” is found in the par...

  • Page 781

    02/03 5-5 dc 3535/2240/1632 symbology parts list initial issue symbology a tag number within a circle pointing to an item number shows that the part has been changed by the tag number within the circle (figure 1). Information on the modification is in the change tag index. Figure 1 with tag symbol a...

  • Page 782

    02/03 5-6 dc 3535/2240/1632 symbology initial issue parts list a tag number within a circle with no apex shows that the entire drawing has been changed by the tag number within the circle (figure 3). Information on the modification is in the change tag index. Figure 3 entire drawing with tag symbol ...

  • Page 783

    02/03 5-7 dc 3535/2240/1632 pl 1.1 parts list initial issue pl 1.1 drive unit item part description 1 007k87370 drum motor assembly (dc3535) (rep 4.4) – 007k85750 drum motor assembly (dc2240/1632) (rep 4.4) 2 – drum motor (p/o pl 1.1 item 1) 3 – gear bracket (p/o pl 1.1 item 1) 4 007k87600 ibt motor...

  • Page 784

    02/03 5-8 dc 3535/2240/1632 pl 1.2 initial issue parts list pl 1.2 main drive motor assembly item part description 1 – friction clutch (not spared) 2 – shaft (not spared) 3 – gear (32t) (not spared) 4 – gear (28t) (not spared) 5 – bearing (not spared) 6 – shaft (not spared) 7 – gear (20t) (not spare...

  • Page 785

    02/03 5-9 dc 3535/2240/1632 pl 1.3 parts list initial issue pl 1.3 ibt steering motor and mob sensor item part description 1 007k85580 ibt steering drive assembly (rep 9.12) 2 – ibt steering motor (p/o pl 1.3 item 1) 3 – plate (p/o pl 1.3 item 1) 4 130k60865 mob sensor assembly (rep 9.14,adj 9.6) 5 ...

  • Page 786

    02/03 5-10 dc 3535/2240/1632 pl 2.1 initial issue parts list pl 2.1 tray 1: 1 of 2 item part description 1 003e23672 stop 2 014e42850 spacer 3 110k08541 tray 1 paper size sensor (rep 7.5) 4 050k48980 tray 1 (dc3535) (rep 7.8) – 050k48171 tray 1 (dc2240/1632) (rep 7.8) 5 – cover (not spared) 6 892e41...

  • Page 787

    02/03 5-11 dc 3535/2240/1632 pl 2.2 parts list initial issue pl 2.2 tray 1: 2 of 2 item part description 1 892e90350 instruction label (dc3535) – 892e13310 instruction label (dc2240/1632) 2 – pad (not spared) 3 – max label (not spared) 4 – tray (not spared) 5 – side guide (not spared) 6 – end guide ...

  • Page 788

    02/03 5-12 dc 3535/2240/1632 pl 2.3 initial issue parts list pl 2.3 tray 1 feeder and left lower cover assembly item part description 1 059k15573 tray 1 feeder (rep 7.3) 2 802k13193 left lower cover assembly (rep 14.6) 3 – left lower cover (p/o pl 2.3 item 2) 4 029e31600 rivet 5 – bracket (p/o pl 2....

  • Page 789

    02/03 5-13 dc 3535/2240/1632 pl 2.4 parts list initial issue pl 2.4 tray 1 feeder: 1 of 2 item part description 1 127k23230 tray 1 feed/lift motor (rep 7.4) 2 – bracket (not spared) 3 005k83081 one-way clutch 4 007k85730 one-way gear 5 – gear (13t) (not spared) 6 – bearing (not spared) 7 – shaft (no...

  • Page 790

    02/03 5-14 dc 3535/2240/1632 pl 2.5 initial issue parts list pl 2.5 tray 1 feeder: 2 of 2 item part description 1 – spring (not spared) 2 600k78460 roll kit (3 rolls/kit) 3 005k05890 one-way clutch 4 – gear (not spared) 5 – shaft (not spared) 6 – chute (not spared) 7 – spring (not spared) 8 – fricti...

  • Page 791

    02/03 5-15 dc 3535/2240/1632 pl 2.6 parts list initial issue pl 2.6 registration transport item part description 1 059k24661 registration transport assembly (rep 8.6) 2 – bearing (p/o pl 2.6 item 1) 3 – bearing (p/o pl 2.6 item 1) 4 – takeaway roll (p/o pl 2.6 item 1) 5 – gear (22t) (p/o pl 2.6 item...

  • Page 792

    02/03 5-16 dc 3535/2240/1632 pl 2.7 initial issue parts list pl 2.7 left cover unit item part description 1 007e64740 damper gear (11/23t) 2 – stud (not spared) 3 004e11831 damper (white) 4 – left upper cover (not spared) 5 802k45492 left cover assembly 6 – left cover (p/o pl 2.7 item 5) 7 – screw (...

  • Page 793

    02/03 5-17 dc 3535/2240/1632 pl 2.8 parts list initial issue pl 2.8 left cover assembly: 1 of 2 item part description 1 054k22410 registration chute 2 – holder (not spared) 3 604k07070 2nd btr (rep 9.24) 4 809e29620 spring 5 015k48381 support 6 – left cover (not spared) 7 007e62630 gear (22t) 8 059k...

  • Page 794

    02/03 5-18 dc 3535/2240/1632 pl 2.9 initial issue parts list pl 2.9 left cover assembly: 2 of 2 item part description 1 – bearing (not spared) 2 007k87440 gear 3 127k29511 2nd btr retract motor 4 130e82190 2nd btr retract sensor 5 – bracket (not spared) 6 130e84300 pob sensor 7 – bracket (not spared...

  • Page 795

    02/03 5-19 dc 3535/2240/1632 pl 2.11 parts list initial issue pl 2.11 exit transport assembly item part description 1 059k24691 exit transport assembly (dc2240/1632) (rep 8.7) – 059k24260 exit transport assembly (dc3535) (rep 8.7) 2 – exit transport cover (part of item 1) 3 – bearing (part of item 1...

  • Page 796

    02/03 5-20 dc 3535/2240/1632 pl 2.12 initial issue parts list pl 2.12 tray 5: 1 of 2 item part description 1 059k24801 tray 5 (dc2240/1632) (rep 7.1) – 059k25580 tray 5 (dc3535) (rep 7.1).

  • Page 797

    02/03 5-21 dc 3535/2240/1632 pl 2.13 parts list initial issue pl 2.13 tray 5: 2 of 2 item part description 1 – spring (not spared) 2 – bracket (not spared) 3 – gear (not spared) 4 – spring (not spared) 5 050k48181 tray 5 assembly (dc2240/1632) – 050k48860 tray 5 assembly (dc3535) 6 – upper frame (no...

  • Page 798

    02/03 5-22 dc 3535/2240/1632 pl 2.14 initial issue parts list pl 2.14 tray 5 feed assembly item part description 1 038e23560 paper guide 2 – takeaway roll (not spared) 3 – bearing (not spared) 4 – gear (not spared) 5 – pick-up gear (not spared) 6 – cam gear (not spared) 7 – stop lever (not spared) 8...

  • Page 799

    02/03 5-23 dc 3535/2240/1632 pl 2.15 parts list initial issue pl 2.15 tray 5 assembly item part description 1 – lower tray (not spared) 2 – cover (not spared) 3 – paper size sensor (not spared) 4 – side guide (not spared) 5 – attention label (not spared) 6 – instruction label (not spared) 7 – label ...

  • Page 800

    02/03 5-24 dc 3535/2240/1632 pl 3.1 initial issue parts list pl 3.1 ros assembly item part description 1 – bracket (not spared) 2 062k10881 ros (dc2240/1632) (rep 6.1,adj 9.6) – 062k11421 ros (dc3535) (rep 6.1,adj 9.6) 3 – seal glass (y) (not spared) 4 – seal glass (m) (not spared) 5 – seal glass (c...

  • Page 801

    02/03 5-25 dc 3535/2240/1632 pl 4.1 parts list initial issue pl 4.1 xerographic module: 1 of 2 item part description 1 802k47090 waste toner cartridge cover (rep 9.3) 2 – waste toner cartridge (not spared) (rep 9.4) 3 003k86122 sensor holder assembly 4 – lever (p/o pl 4.1 item 3) 5 – waste toner car...

  • Page 802

    02/03 5-26 dc 3535/2240/1632 pl 4.2 initial issue parts list pl 4.2 xerographic module: 2 of 2 item part description 1 015k52320 plate assembly (rep 9.8) 2 – wire harness (p/o pl 4.2 item 1) 3 – xero plate (p/o pl 4.2 item 1) 4 – block (m, c, k) (p/o pl 4.2 item 1) 5 – block (y) (p/o pl 4.2 item 1) ...

  • Page 803

    02/03 5-27 dc 3535/2240/1632 pl 5.1 parts list initial issue pl 5.1 lift unit item part description 1 001k70542 left lift assembly (rep 9.21) 2 001k70551 right lift assembly (rep 9.20) 3 – bearing (not spared) 4 – washer (not spared) 5 – plate (not spared) 6 003k12881 latch assembly 7 003e52290 left...

  • Page 804

    02/03 5-28 dc 3535/2240/1632 pl 5.2 initial issue parts list pl 5.2 ibt unit item part description 1 604k07052 ibt belt assembly (rep 9.15,adj 9.6) 2 003k12650 removal support 3 – bearing (not spared) 4 007e61910 gear (14t) 5 007e61890 gear (18t) 6 – shaft (not spared) 7 802k12950 auger assembly (re...

  • Page 805

    02/03 5-29 dc 3535/2240/1632 pl 5.3 parts list initial issue pl 5.3 ibt belt assembly item part description 1 – ibt belt cleaner assembly (p/o pl 5.2 item 1) (rep 9.16) 2 – blade (p/o pl 5.3 item 1) 3 – seal (p/o pl 5.3 item 1) 4 – screw (p/o pl 5.3 item 1) 5 – spring (p/o pl 5.3 item 1) 6 – housing...

  • Page 806

    02/03 5-30 dc 3535/2240/1632 pl 5.4 initial issue parts list pl 5.4 ibt frame assembly: 1 of 2 item part description 1 – frame (not spared) 2 130e84270 ibt home sensor (adj 9.6) 3 – spring (not spared) 4 – clamp (not spared) 5 130k60830 ibt edge sensor (adj 9.6) 6 162k56020 connector (c, k) 7 – conn...

  • Page 807

    02/03 5-31 dc 3535/2240/1632 pl 5.5 parts list initial issue pl 5.5 ibt frame assembly: 2 of 2 item part description 1 – handle (not spared) 2 – spring (not spared) 3 – gear (not spared) 4 – plate (not spared) 5 – gear (not spared) 6 – bracket (not spared) 7 – top roll (not spared) 8 – front bracket...

  • Page 808

    02/03 5-32 dc 3535/2240/1632 pl 5.6 initial issue parts list pl 5.6 ibt elevator item part description 1 809e26330 spring 2 015k49480 rear plunger 3 015k49310 front plunger 4 – frame (not spared) 5 014e43150 spacer.

  • Page 809

    02/03 5-33 dc 3535/2240/1632 pl 6.1 parts list initial issue pl 6.1 developer unit: 1 of 2 item part description 1 802k45910 toner dispenser (y) (rep 9.7) 2 – toner cartridge (not spared) 3 802k45920 toner dispenser (m) (rep 9.7) 4 – toner cartridge (not spared) 5 802k45930 toner dispenser (c) (rep ...

  • Page 810

    02/03 5-34 dc 3535/2240/1632 pl 6.2 initial issue parts list pl 6.2 developer unit: 2 of 2 item part description 1 802k28891 developer housing (y, m, k, c) (rep 9.9,adj 9.1) 2 – developer housing (p/o pl 6.2 item 1) 3 130k63000 atc sensor (y, m, k, c) (rep 9.26,adj 9.1) 4 035e65010 seal 5 604k07520 ...

  • Page 811

    02/03 5-35 dc 3535/2240/1632 pl 7.1 parts list initial issue pl 7.1 fuser assembly: 1 of 2 item part description 1 126k14892 fuser (220v) (dc2240/1632) (rep 10.1) – 126k13942 fuser (120v) (dc2240/1632) (rep 10.1) – 008r12904 fuser (110v) (dc3535) (rep 10.1) – 008r12905 fuser (220v) (dc3535) (rep 10....

  • Page 812

    02/03 5-36 dc 3535/2240/1632 pl 7.2 initial issue parts list pl 7.2 fuser assembly: 2 of 2 item part description 1 – front cover (not spared) 2 – rear cover (not spared) 3 – front lamp bracket (not spared) 4 126k13950 main heater rod (110v) (rep 10.3) – 126k13980 main heater rod (220v) (rep 10.3) 5 ...

  • Page 813

    02/03 5-37 dc 3535/2240/1632 pl 8.1 parts list initial issue pl 8.1 air system item part description 1 127k32730 ros shutter motor (rep 9.2) 2 – link (not spared) 3 – spring (not spared) 4 – inner cover (not spared) (rep 14.10) 5 – duct (not spared) 6 127k29340 fuser fan (rep 10.2) 7 – duct (not spa...

  • Page 814

    02/03 5-38 dc 3535/2240/1632 pl 9.1 initial issue parts list pl 9.1 electrical components: 1 of 3 item part description 1 105k18772 dev/btr2/dts hvps (dc2240/1632) (rep 1.6 rep 1.7) – 105k20061 dev/btr2/dts hvps (dc3535) (rep 1.6 rep 1.7) 2 105e09981 bcr hvps (dc2240/1632) (rep 1.6 rep 1.7) – 105e11...

  • Page 815

    02/03 5-39 dc 3535/2240/1632 pl 9.2 parts list initial issue pl 9.2 electrical components: 2 of 3 item part description 1 101k38982 ac power chassis assembly (220v) (dc2240/1632) – 101k38812 ac power chassis assembly (110v) (dc2240/1632) – 101k39401 ac power chassis assembly (220v) (dc3535) – 101k38...

  • Page 816

    02/03 5-40 dc 3535/2240/1632 pl 9.3 initial issue parts list pl 9.3 electrical components: 3 of 3 item part description 1 014k81604 developer block 2 162k62110 wire harness 3 162k55941 wire harness (y, m) 4 162k55971 wire harness (c, k) 5 162k56000 2nd wire harness 6 113k82310 dts connector 7 162k56...

  • Page 817

    02/03 5-41 dc 3535/2240/1632 pl 10.1 parts list initial issue pl 10.1 front cover item part description 1 891e75951 logo plate (dc2240/1632) – 892e89060 logo plate (dc3535) 2 892e78280 name plate (16/32) (dc1632) – 892e78290 name plate (22/40) (dc2240) 3 802k46050 front cover assembly (dc2240/1632) ...

  • Page 818

    02/03 5-42 dc 3535/2240/1632 pl 10.2 initial issue parts list pl 10.2 top covers and inner covers item part description 1 802k29610 top cover assembly (dc2240/1632) (rep 14.1) – 802k49800 top cover assembly (dc3535) (rep 14.1) 2 – top cover (p/o pl 10.2 item 1) 3 – stop (p/o pl 10.2 item 1) 4 802e12...

  • Page 819

    02/03 5-43 dc 3535/2240/1632 pl 10.3 parts list initial issue pl 10.3 rear cover item part description 1 – data plate (not spared) 2 802e12480 blind cover (dc2240/1632) – 802e33910 blind cover (dc3535) 3 802k28110 rear cover assembly 4 – rear cover (p/o pl 10.3 item 3) (rep 14.2) 5 802e12490 blind c...

  • Page 820

    02/03 5-44 dc 3535/2240/1632 pl 11.1 initial issue parts list pl 11.1 inverter transport: 1 of 2 item part description 1 059k16742 inverter transport (rep 8.5).

  • Page 821

    02/03 5-45 dc 3535/2240/1632 pl 11.2 parts list initial issue pl 11.2 inverter transport: 2 of 2 item part description 1 – cover (not spared) 2 015k45802 clutch assembly 3 – wire harness (not spared) 4 121k22870 reverse clutch 5 011e10711 interlock actuator 6 – gear (23t) (p/o pl 11.2 item 2) 7 – br...

  • Page 822

    02/03 5-46 dc 3535/2240/1632 pl 12.1 initial issue parts list pl 12.1 duplex transport assembly: 1 of 2 item part description 1 – duplex transport upper cover (not spared) 2 059k18714 duplex transport assembly (rep 8.3) 3 – one-way pulley (p/o pl 12.1 item 2) 4 – bearing (p/o pl 12.1 item 2) 5 – bea...

  • Page 823

    02/03 5-47 dc 3535/2240/1632 pl 12.2 parts list initial issue pl 12.2 duplex transport assembly: 2 of 2 item part description 1 – spring (not spared) 2 059k23470 pinch roll 3 – cover (not spared) 4 160k66860 duplex transport pwb 5 – wire harness (not spared) 6 – bracket (not spared) 7 130k61250 dupl...

  • Page 824

    02/03 5-48 dc 3535/2240/1632 pl 13.1 initial issue parts list pl 13.1 ess item part description 1 160k74231 ess pwb (dc2240/1632) (rep 1.12) – 160k90570 ess pwb (dc3535) (rep 1.12) 2 160k91962 mcu pwb (dc3535) (rep 1.2) – – mcu pwb (p/o pl 13.1 item 35) (dc2240/1632) (rep 1.2) 3 – rear panel (not sp...

  • Page 825

    02/03 5-49 dc 3535/2240/1632 pl 15.1 parts list initial issue pl 15.1 tray 2/3/4 feeder item part description 1 050k48840 tray 2/3/4 (rep 7.13 rep 7.14 rep 7.15) 2 892e89190 label (tray 2) – 892e89200 label (tray 3) – 892e89210 label (tray 4) 3 110k08541 paper size sensor (tray 2/3/4) 4 – spacer (no...

  • Page 826

    02/03 5-50 dc 3535/2240/1632 pl 15.2 initial issue parts list pl 15.2 tray assembly item part description 1 892e13310 instruction label 2 – pad (not spared) 3 – max label (not spared) 4 – tray (not spared) 5 – side guide (not spared) 6 – end guide (not spared) 7 – link (not spared) 8 – stop (not spa...

  • Page 827

    02/03 5-51 dc 3535/2240/1632 pl 15.3 parts list initial issue pl 15.3 tray 2 feeder: 1 of 2 item part description 1 127k23230 tray 2 feed/lift motor (rep 7.4) 2 – bracket (not spared) 3 005k83081 one-way clutch 4 007k85730 one-way gear 5 – gear (13t) (not spared) 6 – bearing (not spared) 7 – shaft (...

  • Page 828

    02/03 5-52 dc 3535/2240/1632 pl 15.4 initial issue parts list pl 15.4 tray 2 feeder: 2 of 2 item part description 1 – spring (not spared) 2 600k78460 roll kit (3 rolls/kit) 3 005k05890 one-way clutch 4 – gear (not spared) 5 – shaft (not spared) 6 – chute (not spared) 7 – spring (not spared) 8 – fric...

  • Page 829

    02/03 5-53 dc 3535/2240/1632 pl 15.5 parts list initial issue pl 15.5 tray 3 feeder: 1 of 2 item part description 1 127k23230 tray 3 feed/lift motor (rep 7.4) 2 – bracket (not spared) 3 005k83081 one-way clutch 4 007k85730 one-way gear 5 – gear (13t) (not spared) 6 – bearing (not spared) 7 – shaft (...

  • Page 830

    02/03 5-54 dc 3535/2240/1632 pl 15.6 initial issue parts list pl 15.6 tray 3 feeder: 2 of 2 item part description 1 – spring (not spared) 2 600k78460 roll kit (3 rolls/kit) 3 005k05890 one-way clutch 4 – gear (not spared) 5 – shaft (not spared) 6 – chute (not spared) 7 – spring (not spared) 8 – fric...

  • Page 831

    02/03 5-55 dc 3535/2240/1632 pl 15.7 parts list initial issue pl 15.7 tray 4 feeder: 1 of 2 item part description 1 127k23230 tray 4 feed/lift motor (rep 7.4) 2 – bracket (not spared) 3 005k83081 one-way clutch 4 007k85730 one-way gear 5 – gear (13t) (not spared) 6 – bearing (not spared) 7 – shaft (...

  • Page 832

    02/03 5-56 dc 3535/2240/1632 pl 15.8 initial issue parts list pl 15.8 tray 4 feeder: 2 of 2 item part description 1 – spring (not spared) 2 600k78460 roll kit (3 rolls/kit) 3 005k05890 one-way clutch 4 – gear (not spared) 5 – shaft (not spared) 6 – chute (not spared) 7 – spring (not spared) 8 – fric...

  • Page 833

    02/03 5-57 dc 3535/2240/1632 pl 15.9 parts list initial issue pl 15.9 electrical components and casters item part description 1 – left connecting bracket (not spared) 2 – right connecting bracket (not spared) 3 017k92350 caster 4 017k92360 caster 5 – foot (not spared) 6 – bracket (not spared) 7 160k...

  • Page 834

    02/03 5-58 dc 3535/2240/1632 pl 15.10 initial issue parts list pl 15.10 left cover assembly item part description 1 802k25721 left cover assembly (rep 14.11) 2 003e53700 shaft 3 003e53710 hook 4 011e10800 handle 5 802e23930 left cover 6 – support (p/o pl 15.10 item 1) 7 – cover (p/o pl 15.10 item 1)...

  • Page 835

    02/03 5-59 dc 3535/2240/1632 pl 15.11 parts list initial issue pl 15.11 covers item part description 1 802e23950 front upper cover 2 802e23960 front lower cover 3 802e23940 right cover 4 – left lower cover (not spared) (rep 14.12) 5 802k50490 rear cover (rep 14.9).

  • Page 836

    02/03 5-60 dc 3535/2240/1632 pl 16.1 initial issue parts list pl 16.1 tray 2/3/4 assembly item part description 1 891e49060 label (tray 2) (dc2240/1632) – 892e89190 label (tray 2) (dc3535) 2 050k48171 tray 2 (dc2240/1632) (rep 7.9) – 050k48980 tray 2 (dc3535) (rep 7.9) 3 003e23672 stop (tray 2) 4 01...

  • Page 837

    02/03 5-61 dc 3535/2240/1632 pl 16.2 parts list initial issue pl 16.2 tray 2 item part description 1 892e74500 instruction label 2 – pad (not spared) 3 – max label (not spared) 4 – tray (not spared) 5 – side guide (not spared) 6 – end guide (not spared) 7 – link (not spared) 8 – stop (not spared) 9 ...

  • Page 838

    02/03 5-62 dc 3535/2240/1632 pl 16.3 initial issue parts list pl 16.3 tray 3 item part description 1 802e23990 tray 3 cover 2 – pulley (not spared) 3 – lift shaft (not spared) 4 – bearing (not spared) 5 – pulley (not spared) 6 – pulley (not spared) 7 – cable guide (not spared) 8 020e93120 pulley cab...

  • Page 839

    02/03 5-63 dc 3535/2240/1632 pl 16.4 parts list initial issue pl 16.4 tray 4 item part description 1 802e23980 tray 4 cover 2 – tray front frame (not spared) 3 – lift shaft (not spared) 4 – lift gear (not spared) 5 – bearing (not spared) 6 – brake (not spared) 7 – pulley (not spared) 8 – cable guide...

  • Page 840

    02/03 5-64 dc 3535/2240/1632 pl 16.5 initial issue parts list pl 16.5 paper feeder: 1 of 2 item part description 1 – spacer (not spared) 2 – guide (not spared) 3 – stop (not spared) 4 059k21790 tray 4 transport assembly 5 – upper chute (p/o pl 16.5 item 4) 6 – takeaway roll (p/o pl 16.5 item 4) 7 – ...

  • Page 841

    02/03 5-65 dc 3535/2240/1632 pl 16.6 parts list initial issue pl 16.6 paper feeder: 2 of 2 item part description 1 059k18900 takeaway roll 2 – bearing (not spared) 3 – chute (not spared) 4 – cover (not spared) 5 130k61510 takeaway sensor 6 162k62810 wire harness 7 059k15573 tray 2 feeder (rep 7.10) ...

  • Page 842

    02/03 5-66 dc 3535/2240/1632 pl 16.7 initial issue parts list pl 16.7 tray 2 feeder: 1 of 2 item part description 1 127k23230 tray 2 feed/lift motor 2 – bracket (not spared) 3 005k83081 one-way clutch 4 007k85730 one-way gear 5 – gear (13t) (not spared) 6 – bearing (not spared) 7 – shaft (not spared...

  • Page 843

    02/03 5-67 dc 3535/2240/1632 pl 16.8 parts list initial issue pl 16.8 tray 2 feeder: 2 of 2 item part description 1 – spring (not spared) 2 600k78460 roll kit (3 rolls/kit) 3 005k05890 one-way clutch 4 – gear (not spared) 5 – shaft (not spared) 6 – chute (not spared) 7 – spring (not spared) 8 – fric...

  • Page 844

    02/03 5-68 dc 3535/2240/1632 pl 16.9 initial issue parts list pl 16.9 tray 3 feeder: 1 of 2 item part description 1 127k23230 tray 3 feed/lift motor 2 – bracket (not spared) 3 005k83081 one-way clutch 4 007k85730 one-way gear 5 – gear (13t) (not spared) 6 – bearing (not spared) 7 – shaft (not spared...

  • Page 845

    02/03 5-69 dc 3535/2240/1632 pl 16.10 parts list initial issue pl 16.10 tray 3 feeder: 2 of 2 item part description 1 – spring (not spared) 2 600k78460 roll kit (3 rolls/kit) 3 005k05890 one-way clutch 4 – gear (not spared) 5 – shaft (not spared) 6 – chute (not spared) 7 – spring (not spared) 8 – fr...

  • Page 846

    02/03 5-70 dc 3535/2240/1632 pl 16.11 initial issue parts list pl 16.11 tray 4 feeder: 1 of 2 item part description 1 127k23230 tray 4 feed/lift motor 2 – bracket (not spared) 3 005k83081 one-way clutch 4 007k85730 one-way gear 5 – gear (13t) (not spared) 6 – bearing (not spared) 7 – shaft (not spar...

  • Page 847

    02/03 5-71 dc 3535/2240/1632 pl 16.12 parts list initial issue pl 16.12 tray 4 feeder: 2 of 2 item part description 1 – spring (not spared) 2 600k78460 roll kit (3 rolls/kit) 3 005k05890 one-way clutch 4 – gear (not spared) 5 – shaft (not spared) 6 – chute (not spared) 7 – spring (not spared) 8 – fr...

  • Page 848

    02/03 5-72 dc 3535/2240/1632 pl 16.13 initial issue parts list pl 16.13 left cover assembly item part description 1 802k25731 left cover assembly (rep 14.11) 2 003e53700 shaft 3 003e53710 hook 4 011e10800 handle 5 802e23930 left cover 6 – support (p/o pl 16.13 item 1) 7 – cover (p/o pl 16.13 item 1)...

  • Page 849

    02/03 5-73 dc 3535/2240/1632 pl 16.14 parts list initial issue pl 16.14 tray 3/4 lift gear assembly item part description 1 – transport guide (not spared) 2 015k49460 gear assembly (tray 3) 3 015k49450 gear assembly (tray 4) 4 007e66080 lift gear 5 011k96790 coupling 6 – bearing (not spared).

  • Page 850

    02/03 5-74 dc 3535/2240/1632 pl 16.15 initial issue parts list pl 16.15 electrical components and casters item part description 1 007e66060 gear (23/46t) 2 007e66070 gear (46t) 3 007e66050 gear (33t) 4 127k31840 takeaway motor 2 5 127k36020 takeaway motor 1 6 – left coupling (not spared) 7 – right c...

  • Page 851

    02/03 5-75 dc 3535/2240/1632 pl 16.16 parts list initial issue pl 16.16 covers item part description 1 – right cover (not spared) 2 802e23950 front upper cover 3 802e23960 front lower cover 4 802k36580 rear cover (rep 14.9) 5 – left lower cover (not spared) (rep 14.12).

  • Page 852

    02/03 5-76 dc 3535/2240/1632 pl 17.1 initial issue parts list pl 17.1 finisher item part description 1 802k49900 gate assembly 2 801k03600 h-transport assembly (rep 12.1) 3 – stapler finisher (not spared) 4 003k12090 thumbscrew 5 – rack assembly (not spared) (rep 12.19) 6 – right cover (not spared) ...

  • Page 853

    02/03 5-77 dc 3535/2240/1632 pl 17.2 parts list initial issue pl 17.2 gate assembly item part description 1 – gate cover (not spared) 2 – bearing (not spared) 3 – chute (not spared) 4 – in gate (not spared) 5 – in gate lever (not spared) 6 – gate bracket (not spared) 7 – link assembly (not spared) 8...

  • Page 854

    02/03 5-78 dc 3535/2240/1632 pl 17.3 initial issue parts list pl 17.3 h-transport assembly: 1 of 2 item part description 1 802k28600 h-transport cover assembly 2 – h-transport cover (p/o pl 17.3 item 1) 3 – screw (p/o pl 17.3 item 1) 4 121e91450 magnet 5 – guide (p/o pl 17.3 item 1) 6 – roll (p/o pl...

  • Page 855

    02/03 5-79 dc 3535/2240/1632 pl 17.4 parts list initial issue pl 17.4 h-transport assembly: 2 of 2 item part description 1 – h-transport roll (in) (not spared) 2 – h-transport roll (out) (not spared) 3 023e20020 h-transport belt (rep 12.2) 4 – roll (not spared) 5 – support (not spared) 6 – bearing (...

  • Page 856

    02/03 5-80 dc 3535/2240/1632 pl 17.5 initial issue parts list pl 17.5 covers item part description 1 802e28560 front cover 2 802e28520 rear cover 3 802e28530 top cover 4 802e50710 left cover 5 802e28550 front cover door 6 802e28570 left panel 7 – hinge (not spared) 8 121e88470 magnet.

  • Page 857

    02/03 5-81 dc 3535/2240/1632 pl 17.6 parts list initial issue pl 17.6 top cover and eject roll item part description 1 802k28570 top cover 2 – arm (not spared) 3 – bearing (not spared) 4 – bracket (not spared) 5 – spring (not spared) 6 830e81670 support 7 – bracket (not spared) 8 – shaft (not spared...

  • Page 858

    02/03 5-82 dc 3535/2240/1632 pl 17.7 initial issue parts list pl 17.7 paper transportation: 1 of 2 item part description 1 120e20690 actuator 2 121k24610 decurler cam clutch 3 008e94070 cam 4 – shaft (not spared) 5 – bearing (not spared) 6 031e94030 arm 7 059k20210 decurler roll (rep 12.7) 8 007e677...

  • Page 859

    02/03 5-83 dc 3535/2240/1632 pl 17.8 parts list initial issue pl 17.8 paper transportation: 2 of 2 item part description 1 604k11150 finisher dr repair kit 2 020e34970 pulley 3 007e67780 gear (15z) 4 423w28054 belt 5 007e67810 gear (30z) 6 – collar (p/o pl 17.8 item 1) 7 – gear pulley (p/o pl 17.6 i...

  • Page 860

    02/03 5-84 dc 3535/2240/1632 pl 17.9 initial issue parts list pl 17.9 stapler unit item part description 1 041k94260 carriage assembly 2 – bracket (p/o pl 17.9 item 1) 3 127k32860 staple move motor 4 – gear (p/o pl 17.9 item 1) 5 130e82530 staple move sensor 6 – roll (p/o pl 17.9 item 1) 7 – staple ...

  • Page 861

    02/03 5-85 dc 3535/2240/1632 pl 17.10 parts list initial issue pl 17.10 compiler tray assembly item part description 1 050k43880 compiler tray assembly (rep 12.12) 2 127k32850 front/rear tamper motor 3 – plate (p/o pl 17.10 item 1) 4 130e82530 front/rear tamper home sensor 5 – rack (p/o pl 17.10 ite...

  • Page 862

    02/03 5-86 dc 3535/2240/1632 pl 17.11 initial issue parts list pl 17.11 elevator item part description 1 127k33420 stacker motor assembly (rep 12.13) 2 015k50680 front elevator bracket (rep 12.14) 3 019e50340 clamp 4 – bearing (not spared) 5 007e67830 rear gear 6 – actuator (not spared) 7 007e67840 ...

  • Page 863

    02/03 5-87 dc 3535/2240/1632 pl 17.12 parts list initial issue pl 17.12 exit assembly item part description 1 007e72080 gear (48z) 2 – bearing (not spared) 3 006k21720 exit shaft 4 – collar (not spared) 5 007e72070 gear (32z/18t) 6 – bearing (not spared) 7 006k21970 paddle gear shaft (rep 12.15) 8 0...

  • Page 864

    02/03 5-88 dc 3535/2240/1632 pl 17.13 initial issue parts list pl 17.13 electrical components item part description 1 – pwb cover (not spared) 2 160k76660 finisher pwb (rep 12.16) 3 537k65040 rom (dc2240/1632) – 537k64130 rom (dc3535) 4 – pwb bracket (not spared) 5 962k10120 dc harness 6 962k10130 c...

  • Page 865

    02/03 5-89 dc 3535/2240/1632 pl 17.14 parts list initial issue pl 17.14 rack assembly item part description 1 802k36660 front rack assembly 2 – front cover (p/o pl 17.14 item 1) 3 003k12090 knob screw 4 – screw (p/o pl 17.14 item 1,pl 17.14 item 11) 5 – bracket (p/o pl 17.14 item 1,pl 17.14 item 11)...

  • Page 866

    02/03 5-90 dc 3535/2240/1632 pl 18.2 initial issue parts list pl 18.2 control panel item part description 1 802k46026 control panel assembly (dc2240/1632) – 802k47294 control panel assembly (dc3535) 2 – bracket (p/o pl 18.2 item 1) 3 – panel housing (p/o pl 18.2 item 1) 4 123k94020 display 5 110k111...

  • Page 867

    02/03 5-91 dc 3535/2240/1632 pl 18.3 parts list initial issue pl 18.3 platen glass, iit/ips pwb item part description 1 – right side plate (not spared) 2 090k92820 platen glass (dc2240/1632) (rep 6.2) – 090k02290 platen glass (dc3535) (rep 6.2) 3 050k43070 registration gate (dc2240/1632) – 050k48890...

  • Page 868

    02/03 5-92 dc 3535/2240/1632 pl 18.4 initial issue parts list pl 18.4 ccd pwb, sensor item part description 1 127k33160 ips fan 2 – bracket (not spared) 3 130k62000 iit registration sensor 4 – bracket (not spared) 5 110k08471 platen open switch 6 130k62580 platen angle sensor assembly 7 107e08680 pl...

  • Page 869

    02/03 5-93 dc 3535/2240/1632 pl 18.5 parts list initial issue pl 18.5 carriage cable/ motor item part description 1 063e94040 tape 2 – frame (not spared) 3 020e99590 pulley 4 012k94110 front carriage cable (rep 6.11) 5 012k94120 rear carriage cable (rep 6.11) 6 063e94050 tape 7 020e32740 timing pull...

  • Page 870

    02/03 5-94 dc 3535/2240/1632 pl 18.6 initial issue parts list pl 18.6 full/half rate carriage item part description 1 – harness guard (not spared) 2 041k94050 full-rate carriage assembly (adj 6.1) 3 – full-rate carriage (p/o pl 18.6 item 2) 4 117e19780 lamp wire harness (rep 6.14) 5 – no 1 motor (p/...

  • Page 871

    02/03 5-95 dc 3535/2240/1632 pl 19.1 parts list initial issue pl 19.1 rack (dc2240/1632) item part description 1 – rack (not spared) (dc2240/1632) 2 017e94710 swivel caster (dc2240/1632) 3 017e94730 stationary caster (dc2240/1632) 4 017e94700 foot (dc2240/1632).

  • Page 872

    02/03 5-96 dc 3535/2240/1632 pl 19.2 initial issue parts list pl 19.2 rack (dc3535) item part description 1 – plate assembly (not spared) (dc3535) 2 017e10700 swivel caster (dc3535) 3 017e10710 rear caster (dc3535) 4 017e10840 foot (dc3535) 5 – end cap (not spared) (dc3535) 6 – base support assembly...

  • Page 873

    02/03 5-97 dc 3535/2240/1632 pl 20.1 parts list initial issue pl 20.1 front/rear cover, entrance tray item part description 1 048k76181 rear cover assembly (rep 5.18) 2 – rear cover (p/o pl 20.1 item 1) 3 140k60480 led pwb 4 – wire harness (p/o pl 20.1 item 1) 5 891e65180 label (display) 6 050k36410...

  • Page 874

    02/03 5-98 dc 3535/2240/1632 pl 20.2 initial issue parts list pl 20.2 top cover, registration gate solenoid item part description 1 054k13622 top cover assembly 2 – top cover (p/o pl 20.2 item 1) 3 015e48890 front magnet plate 4 809e11130 spring 5 059k11880 pinch roll 6 015e48900 front magnet plate ...

  • Page 875

    02/03 5-99 dc 3535/2240/1632 pl 20.3 parts list initial issue pl 20.3 counterbalance, dadf control pwb item part description 1 003k91881 thumbscrew 2 036k91431 right counterbalance (rep 5.3) 3 – counterbalance (p/o pl 20.3 item 2) (adj 5.2 adj 5.3 adj 5.4) 4 – dadf interlock switch (p/o pl 20.3 item...

  • Page 876

    02/03 5-100 dc 3535/2240/1632 pl 20.4 initial issue parts list pl 20.4 document feed chute (upper), feed motor item part description 1 054k13600 document feed upper chute assembly 2 059k11840 feed roll assembly 3 – upper baffle (p/o pl 20.4 item 1) 4 – drive shaft (p/o pl 20.4 item 1) 5 – gear (p/o ...

  • Page 877

    02/03 5-101 dc 3535/2240/1632 pl 20.5 parts list initial issue pl 20.5 document feed chute (lower) item part description 1 054k18780 lower chute assembly (rep 5.8) 2 – lower chute (p/o pl 20.5 item 1) 3 – spring (p/o pl 20.5 item 1) 4 059k19720 retard roll (rep 5.9) 5 – spring plate (p/o pl 20.5 ite...

  • Page 878

    02/03 5-102 dc 3535/2240/1632 pl 20.6 initial issue parts list pl 20.6 dadf belt motor, duplex roll item part description 1 127k32690 dadf belt motor assembly (rep 5.13) 2 – dadf belt motor (p/o pl 20.6 item 1) 3 – damper (p/o pl 20.6 item 1) 4 – bracket (p/o pl 20.6 item 1) 5 – pulley (p/o pl 20.6 ...

  • Page 879

    02/03 5-103 dc 3535/2240/1632 pl 20.7 parts list initial issue pl 20.7 duplex chute item part description 1 – duplex chute (not spared) 2 – wire harness (not spared) 3 130k60600 duplex sensor (rep 5.14) 4 050k46690 gate 5 – screw (not spared) 6 – screw (not spared) 7 054k18790 lower chute assembly 8...

  • Page 880

    02/03 5-104 dc 3535/2240/1632 pl 20.8 initial issue parts list pl 20.8 registration roll item part description 1 – spacer (not spared) 2 007k81120 gear pulley 3 – bearing (not spared) 4 059k19750 registration roll 5 012e09760 link 6 809e04210 rear spring 7 005e80250 clip 8 013e94561 bearing 9 008e90...

  • Page 881

    02/03 5-105 dc 3535/2240/1632 pl 20.9 parts list initial issue pl 20.9 exit motor/chute item part description 1 127k32640 exit motor assembly (rep 5.16) 2 – exit motor (p/o pl 20.9 item 1) 3 – pulley (p/o pl 20.9 item 1) 4 – damper (p/o pl 20.9 item 1) 5 – bracket (p/o pl 20.9 item 1) 6 – spacer (no...

  • Page 882

    02/03 5-106 dc 3535/2240/1632 pl 20.10 initial issue parts list pl 20.10 document transport, platen belt item part description 1 – damper (not spared) 2 – static eliminator (not spared) 3 007e66340 gear 4 – collar (not spared) 5 013e80970 bearing 6 049e91070 tension plate 7 022k39710 idler roll 8 02...

  • Page 883

    02/03 5-107 dc 3535/2240/1632 pl 20.11 parts list initial issue pl 20.11 platen glass, registration gate, exit tray item part description 1 090k92820 platen glass (dc2240/1632) (rep 6.2) – 090k02290 platen glass (dc3535) (rep 6.2) 2 050k43070 registration gate (dc2240/1632) – 050k48890 registration ...

  • Page 884

    02/03 5-108 dc 3535/2240/1632 common hardware initial issue parts list common hardware item part description a 112w27651 screw (m3x6) b 112w27659 screw (m3x6) c 112w27851 screw (m3x8) d 112w28451 screw (m3x14) e 113w20457 screw (m3x4) f 113w20651 screw (m3x6) g 113w20857 screw (m3x8) h 113w21057 scr...

  • Page 885

    02/03 5-109 dc 3535/2240/1632 part number index parts list initial issue part number index table 1 part number index part number part list 001e59600 pl 17.9 001e60050 pl 17.14 001k70542 pl 5.1 001k70551 pl 5.1 003k12090 pl 17.1 pl 17.14 003k12650 pl 5.2 003k12881 pl 5.1 003e23672 pl 15.1 pl 16.1 pl ...

  • Page 886

    02/03 5-110 dc 3535/2240/1632 part number index initial issue parts list pl 15.5 pl 16.7 pl 16.9 pl 2.4 007k85750 pl 1.1 007k86400 pl 1.1 007k86700 pl 20.6 007k86910 pl 17.6 007k86921 pl 1.1 007k86931 pl 2.9 007k87220 pl 1.1 007k87360 pl 1.1 007k87370 pl 1.1 007k87440 pl 2.9 007k87600 pl 1.1 008r129...

  • Page 887

    02/03 5-111 dc 3535/2240/1632 part number index parts list initial issue 019k97540 pl 5.4 019k97550 pl 5.4 019k98190 pl 5.4 019k98200 pl 5.4 020e21050 pl 20.6 020e25090 pl 18.5 020e32740 pl 18.5 020e34970 pl 17.8 020k91230 pl 20.6 020e93120 pl 16.3 020e93230 pl 20.9 020k94970 pl 18.6 020e99590 pl 18...

  • Page 888

    02/03 5-112 dc 3535/2240/1632 part number index initial issue parts list 059k11840 pl 20.4 059k11860 pl 20.9 059k11880 pl 20.2 059k15573 pl 15.1 pl 16.6 pl 2.3 059k15612 pl 2.8 059k16742 pl 11.1 059k18283 pl 16.5 059k18714 pl 12.1 059k18900 pl 15.10 pl 16.6 059k19720 pl 20.5 059k19750 pl 20.8 059k20...

  • Page 889

    02/03 5-113 dc 3535/2240/1632 part number index parts list initial issue 117e19780 pl 18.6 117e20840 pl 18.3 117k30960 pl 18.4 117k31400 pl 9.2 117e94370 pl 9.2 118e12090 pl 18.6 120e11971 pl 2.13 120e18141 pl 15.3 pl 15.5 pl 15.7 120e18160 pl 2.11 120e18820 pl 15.10 120e20690 pl 17.7 120e20970 pl 1...

  • Page 890

    02/03 5-114 dc 3535/2240/1632 part number index initial issue parts list 130k61920 pl 17.6 130k62000 pl 18.4 130k62360 pl 17.4 130k62580 pl 18.4 130k63000 pl 6.2 130e80890 pl 20.5 130e81600 pl 15.10 pl 16.6 130e82190 pl 15.3 pl 16.9 pl 16.7 pl 16.11 pl 5.4 pl 2.9 pl 2.4 pl 2.3 pl 2.13 pl 2.11 pl 15....

  • Page 891

    02/03 5-115 dc 3535/2240/1632 part number index parts list initial issue 162k69070 pl 17.4 162k69330 pl 9.2 300k63850 pl 18.2 413w10950 pl 18.5 413w77359 pl 20.4 423w28054 pl 17.8 423w29655 pl 17.7 537k61180 pl 13.1 537k62671 pl 13.1 537k64130 pl 17.13 537k64251 pl 13.1 537k64425 pl 13.1 537k64435 p...

  • Page 892

    02/03 5-116 dc 3535/2240/1632 part number index initial issue parts list 802k46026 pl 18.2 802k46050 pl 10.1 802k46060 pl 10.1 802k46070 pl 10.2 802k47090 pl 4.1 802k47294 pl 18.2 802k47590 pl 10.1 802k49800 pl 10.2 802k49900 pl 17.1 802k50160 pl 10.1 802k50490 pl 15.11 802e50710 pl 17.5 809e04210 p...

  • Page 893

    02/03 6-1 dc 3535/2240/1632 general procedures and information initial issue 6 general procedures & information diagnostics entering diagnostic mode using the pws ...................................................................... 6-3 ui diagnostic mode ..............................................

  • Page 894

    02/03 6-2 dc 3535/2240/1632 initial issue general procedures and information.

  • Page 895

    02/03 6-3 dc 3535/2240/1632 entering diagnostic mode using the pws general procedures and information initial issue entering diagnostic mode using the pws procedure the following procedure describe how to enter the diagnostics mode with the pws. 1. Inform the customer that the machine will be underg...

  • Page 896

    02/03 6-4 dc 3535/2240/1632 ui diagnostic mode initial issue general procedures and information ui diagnostic mode diagnostic routines are mainly instructed/executed through the pws. The ui diagnostic mode is provided for simple tasks that do not require connection with the pws. Procedure access the...

  • Page 897

    02/03 6-5 dc 3535/2240/1632 dc quick general procedures and information initial issue dc quick (code number list) once in the service mode, dc routines can be selected by dc number or by selecting the appropriate tabs starting at the service entry screen. Procedure 1. Enter the diagnostic mode. Refe...

  • Page 898

    02/03 6-6 dc 3535/2240/1632 dc quick, dc100 initial issue general procedures and information dc100 service entry when entering diagnostics, this routine allows you to view faults in progress, non-zero jams and hfsi items requiring replacement. Service entry allows you to view product information, su...

  • Page 899

    02/03 6-7 dc 3535/2240/1632 dc118, dc120 general procedures and information initial issue dc118 jam counter purpose displays the number of occurrences of jams from time of previous complete closeout on ser- vice exit until present. Note: this procedure does not count jams detected while in the servi...

  • Page 900

    02/03 6-8 dc 3535/2240/1632 dc122, dc129 initial issue general procedures and information dc122 shutdown history purpose to display the last 40 faults (history). Note: 1. Faults detected while in service mode are not counted. 2. An interlock open while the machine is stopped is not counted. 3. If mu...

  • Page 901

    02/03 6-9 dc 3535/2240/1632 dc131 general procedures and information initial issue dc131 nvm read/write purpose reads, sets or changes the nvm data. Procedure module selection 1. Enter the diagnostic mode. Refer to entering diagnostic mode using the pws . 2. Select adjustments in the service entry s...

  • Page 902

    02/03 6-10 dc 3535/2240/1632 700-xxx ess configuration nvm list initial issue general procedures and information 700-xxx ess configuration nvm list table 1 chain 700 chain-link name default range description 700-006 configuration - 0~8 [p, sp, csp, cfsp] set up at factory production. It allocates bi...

  • Page 903

    02/03 6-11 dc 3535/2240/1632 700-xxx ess configuration nvm list general procedures and information initial issue 700-132 operation panel ok beep 2 0~3 0=off; 1=low volume; 2=medium volume; 3=high volume 700-133 operation panel ng beep 2 0~3 0=off; 1=low volume; 2=medium volume; 3=high volume 700-134...

  • Page 904

    02/03 6-12 dc 3535/2240/1632 700-xxx ess configuration nvm list initial issue general procedures and information 700-312 battery backup sram serial # (2nd digit) - - alphanumerics (ascii) 700-313 battery backup sram serial # (3rd digit) - - alphanumerics (ascii) 700-314 battery backup sram serial # ...

  • Page 905

    02/03 6-13 dc 3535/2240/1632 700-xxx ess configuration nvm list general procedures and information initial issue 700-338 market region (seeprom) xc=2 xe=3 1~4 1=fx; 2=xc; 3=xe; 4=ap 700-339 iot rom major version - - (auto setting) 700-340 iot rom minor version - - (auto setting) 700-341 iot rom revi...

  • Page 906

    02/03 6-14 dc 3535/2240/1632 710-xxx dadf nvm list initial issue general procedures and information 710-xxx dadf nvm list table 1 chain 710 chain-link name default range description 710-001 adf fail bypass 0 0~1 0=bypass on 1=bypass off 710-002 jam bypass 0 0~1 0=bypass on 1=bypass off 710-005 regi ...

  • Page 907

    02/03 6-15 dc 3535/2240/1632 710-xxx dadf nvm list general procedures and information initial issue 710-809 adf duplex sensor static jam count since reset 0 0~65535 cumulative jam counter at the previous clearing (write not permitted) 710-810 adf regi sensor on noninvert dynam- icjam count total 0 0...

  • Page 908

    02/03 6-16 dc 3535/2240/1632 715-xxx iit nvm list initial issue general procedures and information 715-xxx iit nvm list table 1 chain 715 chain-link name default range description 715-001 preips fail bypass 0 0~1 0=fail bypass is not available; 1=fail bypass is available 715-004 acs detection level ...

  • Page 909

    02/03 6-17 dc 3535/2240/1632 715-xxx iit nvm list general procedures and information initial issue 715-214 undercolor data for b/w 0 0~255 speed priority ae/fixed background color data in b/w register mode 715-215 undercolor data for color 0 0~255 speed priority ae/fixed background color data in col...

  • Page 910

    02/03 6-18 dc 3535/2240/1632 715-xxx iit nvm list initial issue general procedures and information 715-247 b/w-offset for text/image dadf single side mode (real time ae) 13 0~255 for ae offset data dadf single side document text/photo in b/w model 715-248 b/w-offset for text dadf single side mode(re...

  • Page 911

    02/03 6-19 dc 3535/2240/1632 715-xxx iit nvm list general procedures and information initial issue 715-805 eeprom failure count since reset 0 0~65535 cumulative fail counter at the previous clearing (write not permitted) 715-806 fan failure count overall total 0 0~65535 cumulative fail counter (writ...

  • Page 912

    02/03 6-20 dc 3535/2240/1632 715-xxx iit nvm list initial issue general procedures and information 715-829 platen agc channel 4 fail count since reset 0 0~65535 cumulative fail counter at the previous clearing (write not permitted) 715-830 platen agc channel 5 fail count overall total 0 0~65535 cumu...

  • Page 913

    02/03 6-21 dc 3535/2240/1632 715-xxx iit nvm list, 719--xxx iit/dadf software general procedures and information initial issue 719--xxx iit/dadf software nvm list 720-xxx ess meter/counter nvm list 715-859 dadf ram check failures since reset 0 0~65535 cumulative fail counter at the previous clearing...

  • Page 914

    02/03 6-22 dc 3535/2240/1632 740--xxx iot manager nvm list, 741--xxx drive nvm initial issue general procedures and information 740--xxx iot manager nvm list 741--xxx drive nvm list table 1 chain 740 chain-link name default range description 740-020 market code xc=2; xe=3 - xc=2; xe=3 740-024 regico...

  • Page 915

    02/03 6-23 dc 3535/2240/1632 742--xxx paper handling nvm list general procedures and information initial issue 742--xxx paper handling nvm list table 1 chain 742 chain-link name default range description 742-001 invert clutch cw off timing 91 0~163 paper inversion position adjustment (p speed) (1bit...

  • Page 916

    02/03 6-24 dc 3535/2240/1632 742--xxx paper handling nvm list initial issue general procedures and information 742-026 adjust side regi (tray 5) 20 0~50 side regi adjustment (tray 5) (1bit=0.211mm) 742-027 adjust side regi (dup) * 0~50 side regi adjustment (dup) (1bit=0.211mm) *default=18 for dc2240...

  • Page 917

    02/03 6-25 dc 3535/2240/1632 742--xxx paper handling nvm list general procedures and information initial issue 742-059 pre-t/a start timing ttm-tray 3 74 0~115 adjusts the time between pre-t/a starts and standard signal (iot) (457~957 msec.) (1bit=2.4462 msec.) 742-060 pre-t/a start timing ttm-tray ...

  • Page 918

    02/03 6-26 dc 3535/2240/1632 742--xxx paper handling nvm list initial issue general procedures and information 742-094 dc3535 pre-t/a start timing 3tm-tray 3 118 0~183 adjusts the time between pre-t/a starts and standard signal (iot) (365~865 msec.) (1bit=1.5418 msec.) 742-095 dc2240/1632 pre-t/a st...

  • Page 919

    02/03 6-27 dc 3535/2240/1632 742--xxx paper handling nvm list general procedures and information initial issue 742-110 pre-t/a start timing ttm-tray 4 (half) 37 0~58 adjusts the time between pre-t/a starts and standard signal (iot) (431~931 msec.) (1bit=4.8924 msec.) 742-111 main feed start timing 3...

  • Page 920

    02/03 6-28 dc 3535/2240/1632 744--xxx fuser nvm list initial issue general procedures and information 744--xxx fuser nvm list table 1 chain 744 chain-link name default range description 744-001 sts-1 cont temp- low pwr mode 80 0~160 (1 bit=1 deg. C) main-lamp temperature control in low-power mode. S...

  • Page 921

    02/03 6-29 dc 3535/2240/1632 744--xxx fuser nvm list general procedures and information initial issue 744-050 dc3535 only sts-2 target run temperature#22 140 100~200 for optimization of temperature distribution - transparency sef (1 bit=1 deg.C). 744-051 environment temperature correction 3 0~5 envi...

  • Page 922

    02/03 6-30 dc 3535/2240/1632 744--xxx fuser nvm list initial issue general procedures and information 744-196 dc2240/1632 only plain paper s setting temperature 2 0~2 0=light weight paper (55~63gsm) 1=plain paper (64~80gsm) 2=bond (81~105gsm) 744-197 104mm/sec. Ohp pitch adjustment value 0 0~10 (1 c...

  • Page 923

    02/03 6-31 dc 3535/2240/1632 744--xxx fuser nvm list general procedures and information initial issue 744-239 dc3535 only applied time for 104mm/sec. Ohp skip modetarget run temp.(t[run#4]) 6 1~100 (1 bit=5 sec.) 744-239 dc3535 only applied time for 104mm/sec. Ohp skip modetarget run temp.(t[run#5])...

  • Page 924

    02/03 6-32 dc 3535/2240/1632 746--xxx xero transfer nvm list initial issue general procedures and information 746--xxx xero transfer nvm list table 1 chain 746 chain-link name default range description 746-006 dc2240/1632 2nd resistance detection calculation results 245 102~921 (1bit=-4.888v) measur...

  • Page 925

    02/03 6-33 dc 3535/2240/1632 746--xxx xero transfer nvm list general procedures and information initial issue 746-028 1st btr output remote half-speed fc k 36 0~200 (1bit=1%) for primary transfer output adjustment of k color at fc52mmsec. Displays the multiplication value in primary transfer current...

  • Page 926

    02/03 6-34 dc 3535/2240/1632 746--xxx xero transfer nvm list initial issue general procedures and information 746-072 remote for transparency side1 100 0~200 (1bit=1%) for secondary transfer output adjustment of transparency side 1. Displays the multiplication value in second- ary transfer resistanc...

  • Page 927

    02/03 6-35 dc 3535/2240/1632 746--xxx xero transfer nvm list general procedures and information initial issue 746-091 plain paper s control nvm1 (bw side1) 0 0~1 0=control -s-7 (for bw side 1 of plain paper a~g) 1=control -s-8 (for bw side 1 of paper applicable to the above) 746-092 plain paper s co...

  • Page 928

    02/03 6-36 dc 3535/2240/1632 746--xxx xero transfer nvm list initial issue general procedures and information 746-967 1st btr vmonitor y 36 4~178 displays the voltage at primary transfer resistance detection (100~5000v - 1bit=28.01v) 746-968 1st btr vmonitor m 36 4~178 displays the voltage at primar...

  • Page 929

    02/03 6-37 dc 3535/2240/1632 747--xxx transfer nvm list general procedures and information initial issue 747--xxx transfer nvm list (dc 3535 only) table 1 chain 747 chain- link name default range description 747-417 dts present output 818 0~818 display environment * remote (3.666v/bit) 747-418 remot...

  • Page 930

    02/03 6-38 dc 3535/2240/1632 747--xxx transfer nvm list initial issue general procedures and information 747-441 2nd btr output remote/normal speed/ side1/heavy paper 1b 100 0~200 for 2nd transfer output adjustment for heavy paper 1b side1. (multiply by 2nd transfer resistance calculation result in ...

  • Page 931

    02/03 6-39 dc 3535/2240/1632 747--xxx transfer nvm list general procedures and information initial issue 747-462 high speed 1st transfer b/w k ecc #4 1000 0~2000 environment control coefficient of 1st transfer output for k ex.: in case of 1000: µa=((value in 746-020)+(value in 746-303))x(value in 74...

  • Page 932

    02/03 6-40 dc 3535/2240/1632 747--xxx transfer nvm list, 751--xxx procon nvm initial issue general procedures and information 751--xxx procon nvm list 747-483 low speed 1st transfer b/w k ecc #7 1000 0~2000 environment control coefficient of 1st transfer output for k ex.: in case of 1000: µa=((value...

  • Page 933

    02/03 6-41 dc 3535/2240/1632 751--xxx procon nvm list general procedures and information initial issue 751-202 #c_bcr dc corrected vh value 620 0~1023 vh output value of #c engine after correction (all speed common) (1 count=-1.173v) 751-203 #k_bcr dc corrected vh value 620 0~1023 vh output value of...

  • Page 934

    02/03 6-42 dc 3535/2240/1632 752-xxx procon nvm list initial issue general procedures and information 752-xxx procon nvm list table 1 chain 752 chain-link name default range description 752-027 vdark average 0 0~1023 adc average detected value at expansion led off. 752-028 vref average 0 0~1023 adc ...

  • Page 935

    02/03 6-43 dc 3535/2240/1632 752-xxx procon nvm list general procedures and information initial issue 752-081 atc average [y] 0 0~1023 atc average detected value after sensor sensitivity correction 752-082 atc average [m] 0 0~1023 atc average detected value after sensor sensitivity correction 752-08...

  • Page 936

    02/03 6-44 dc 3535/2240/1632 752-xxx procon nvm list initial issue general procedures and information 752-156 atc control nominal value [y] 500 0~1023 [set atc control nominal value]+[atc environment correction value]+[atc deterioration correction value]+[atc nominal value offset] 752-157 atc contro...

  • Page 937

    02/03 6-45 dc 3535/2240/1632 752-xxx procon nvm list general procedures and information initial issue 752-441 warn ld light amount setting [c] 0 0~1 warning when the laser diode light quantity reached upper or lower limit. 752-442 warn ld light amount setting [k] 0 0~1 warning when the laser diode l...

  • Page 938

    02/03 6-46 dc 3535/2240/1632 752-xxx procon nvm list initial issue general procedures and information 752-873 dc3535 only sw charge potential control on/off 0 0~1 0=control vh (add "delta-vh" to vh according to "ld illumination"; 1=no control for vh ("delta-vh"=0) 752-934 dc3535 only radc nominal ta...

  • Page 939

    02/03 6-47 dc 3535/2240/1632 753-xxx procon 2 nvm list general procedures and information initial issue 753-xxx procon 2 nvm list table 1 chain 753 chain-link name default range description 753-001 adc tone correction switch 0 0~1 2 patch adc gradation correction. On/off switch (0=on, 1=off) 753-002...

  • Page 940

    02/03 6-48 dc 3535/2240/1632 753-xxx procon 2 nvm list initial issue general procedures and information 753-029 trc target radc [k] [b] * 0~1023 target radc for gradation correction *default=310 for dc2240/1632; 460 for dc3535 753-030 trc current radc [y] [a] * 0~1023 current radc for gradation corr...

  • Page 941

    02/03 6-49 dc 3535/2240/1632 753-xxx procon 2 nvm list general procedures and information initial issue 753-840 dc3535 only trc_target radc [y] [fc] 0 0~1023 current radc for tone calibration 753-841 dc3535 only trc_target radc [m] [c] 0 0~1023 current radc for tone calibration 753-842 dc3535 only t...

  • Page 942

    02/03 6-50 dc 3535/2240/1632 755-xxx crum nvm list initial issue general procedures and information 755-xxx crum nvm list table 1 chain 755 chain-link name default range description 755-001 #y_drum life count - kcy 0 * to determine drum life * range=0~3000 for dc 2240/1632; 0~65535 for dc 3535 755-0...

  • Page 943

    02/03 6-51 dc 3535/2240/1632 755-xxx crum nvm list general procedures and information initial issue 755-036 #m_shutdown count - full color 0 0~65535 accumulates the # of shutdowns during fc jobs. 755-037 #m_shutdown count - black 0 0~65535 accumulates the # of shutdowns during b/w jobs. 755-038 #m_s...

  • Page 944

    02/03 6-52 dc 3535/2240/1632 755-xxx crum nvm list initial issue general procedures and information 755-083 #k_drum cycle count - total 0 0~ 4294967295 cumulative # of p/r cycles (1bit=0.1cycle) 755-084 #k_dc drum cycle count 0 0~ 4294967295 cumulative # of dc charge current p/r cycles (1bit=0.1cycl...

  • Page 945

    02/03 6-53 dc 3535/2240/1632 755-xxx crum nvm list general procedures and information initial issue 755-210 dc3535 only #y_area coverage count, 4c (51- 100%) 0 0~65535 area coverage counter for 4c (51-100%) (1 bit=1 page) 755-211 dc3535 only #y_cru install - color 0 0~4 y=1; m=2; 3=c; 4=k 755-301 dc...

  • Page 946

    02/03 6-54 dc 3535/2240/1632 755-xxx crum nvm list initial issue general procedures and information 755-410 dc3535 only #c_area coverage count, 4c (51- 100%) 0 0~65535 area coverage counter for 4c (51-100%) (1 bit=1 page) 755-411 dc3535 only #c_cru install - color 0 0~4 y=1; m=2; 3=c; 4=k 755-501 dc...

  • Page 947

    02/03 6-55 dc 3535/2240/1632 760-xxx regicon nvm list general procedures and information initial issue 760-xxx regicon nvm list table 1 chain 760 chain-link name default range description 760-001 dc3535 lposi 3004 0~3004 permissible misregistration between the center of optical axis of mob sensor an...

  • Page 948

    02/03 6-56 dc 3535/2240/1632 760-xxx regicon nvm list initial issue general procedures and information 760-026 k-yso 237 0~474 adjusts the slow scan direction write start position by the #. Of ls signal counts from the ros/image/patch start signal. (1 pixel/bit) 760-027 regi con/circum. Length corre...

  • Page 949

    02/03 6-57 dc 3535/2240/1632 760-xxx regicon nvm list general procedures and information initial issue 760-050 m-xbi 0 0~3 adjusts fast scan direction write start position by switching the video clock phase from sos signal. (dc 2240/1632=1 pixel/bit; dc 3535=1/5 pixel/bit) 760-051 c-xbi 0 0~3 adjust...

  • Page 950

    02/03 6-58 dc 3535/2240/1632 760-xxx regicon nvm list initial issue general procedures and information 760-060 k-olxbi 0 0~3 adjust writing-start position in fs direction in open loop, by switching video lock phase from sos signal, based on temperature detection results, separately from normal regi ...

  • Page 951

    02/03 6-59 dc 3535/2240/1632 760-xxx regicon nvm list general procedures and information initial issue 760-069 dc3535 skew alarm threshold 30 0~255 threshold of skew amount; if this value is exceeded, it is registered as a failure. (2µm/bit) 760-070 y-ld light volume at last regicon 0 0~1023 laser d...

  • Page 952

    02/03 6-60 dc 3535/2240/1632 760-xxx regicon nvm list initial issue general procedures and information 760-101 dc3535 m-y margin speed switch variation 138 0~200 (y margin variation amount when the speed is switched from 104 or 52mm/sec. To 165mm/sec.)-100, for magenta (1 µm/bit) 760-102 dc3535 k-y ...

  • Page 953

    02/03 6-61 dc 3535/2240/1632 760-xxx regicon nvm list general procedures and information initial issue 760-122 dc3535 register set value for yso-ros at y 165mm/s 237 0~474 ps register set value; for debugging 760-123 dc3535 register set value for yso-ros at m 165mm/s 237 0~474 ps register set value;...

  • Page 954

    02/03 6-62 dc 3535/2240/1632 762-xxx developer nvm list initial issue general procedures and information 762-xxx developer nvm list table 1 chain 762 chain-link name default range description 762-002 #ymc normal vm1 value 351 0~1023 (1bit=-0.684v) vm1 developer dc energized voltage at ymc color/norm...

  • Page 955

    02/03 6-63 dc 3535/2240/1632 762-xxx developer nvm list general procedures and information initial issue 762-061 ac bias normal test value 0 0~100 ac voltage test value at normal speed 762-062 ac bias normal frequency 60 0~127 ac voltage frequency at normal speed 762-064 #ym_db ac half-speed frequen...

  • Page 956

    02/03 6-64 dc 3535/2240/1632 762-xxx developer nvm list initial issue general procedures and information 762-102 #m_db dc vm1 off half speed timing 92 0~255 fall timing from vm1 to vm0 for m color half speed. (1bit=4.8924 msec.) 762-103 #c_db dc vm1 off half speed timing 92 0~255 fall timing from vm...

  • Page 957

    02/03 6-65 dc 3535/2240/1632 762-xxx developer nvm list, 764-xxx output (fin- general procedures and information initial issue 764-xxx output (finisher) nvm list 762-232 #ym_db ac hi-speed output phase value 65 0~127 ac energized voltage phase value at ym color high speed. 762-233 #ck_db ac hi-speed...

  • Page 958

    02/03 6-66 dc 3535/2240/1632 770-xxx ess io port/protocol setting nvm list initial issue general procedures and information 770-xxx ess io port/protocol setting nvm list table 1 chain 770 chain-link name default range description 770-001 parallel port enable 1 0~1 0=stop 1=start up 770-002 parallel ...

  • Page 959

    02/03 6-67 dc 3535/2240/1632 770-xxx ess io port/protocol setting nvm list general procedures and information initial issue 770-090 ipp port enable 1 0~1 0=stop; 1=start up 770-091 ipp print mode type 1 - 1=auto; 3=hpgl2; 5=postscript; 8=escp; 10=tiff; 16=art; 17=plw; 23=dump 770-092 ipp jcl enable ...

  • Page 960

    02/03 6-68 dc 3535/2240/1632 780-xxx ess print frame setting nvm list initial issue general procedures and information 780-xxx ess print frame setting nvm list table 1 chain 780 chain-link name default range description 780-013 dc2240/1632 paper type for tray 1 22 1~27 1=plain paper; 2=transparency;...

  • Page 961

    02/03 6-69 dc 3535/2240/1632 780-xxx ess print frame setting nvm list general procedures and information initial issue 780-036 image quality control category - heavy weight 2 paper 27 4~31 27=heavy weight 2a; 28=gloss 1c; 29=gloss 1a; 30=coated 1 gloss; 31=heavy weight 2s 780-037 image quality contr...

  • Page 962

    02/03 6-70 dc 3535/2240/1632 790-xxx ess panel display setting nvm list initial issue general procedures and information 790-xxx ess panel display setting nvm list table 1 chain 790 chain-link name default range description 790-001 startup display setting 0 0~2 0=features programming screen; 1=job m...

  • Page 963

    02/03 6-71 dc 3535/2240/1632 790-xxx ess panel display setting nvm list general procedures and information initial issue 790-014 tray 5 paper sizes _9 16 0~50 1=postcard; 2=a6sef; 3=a6lef; 4=b6sef; 5=b6lef; 6=a5sef; 7=a5lef; 8=b5sef; 9=b5lef; 10=a4sef; 11=a4lef; 12=b4sef; 13=a3sef; 14=postcard (4x6)...

  • Page 964

    02/03 6-72 dc 3535/2240/1632 790-xxx ess panel display setting nvm list initial issue general procedures and information 790-094 default b/w document type 1 0~9 0=text; 1=text/photo (print); 2=text/photo (photo paper); 3=text/photo (copy document); 4=photo (print); 5=photo (photo paper); 6=photo (co...

  • Page 965

    02/03 6-73 dc 3535/2240/1632 790-xxx ess panel display setting nvm list general procedures and information initial issue 790-132 fixed size 2 of copy document size input 15 1~50 1=postcard; 2=a6sef; 3=a6lef; 4=b6sef; 5=b6lef; 6=a5sef; 7=a5lef; 8=b5sef; 9=b5lef; 10=a4sef; 11=a4lef; 12=b4sef; 13=a3sef...

  • Page 966

    02/03 6-74 dc 3535/2240/1632 790-xxx ess panel display setting nvm list initial issue general procedures and information 790-141 fixed size 11 of copy document size input 28 1~50 1=postcard; 2=a6sef; 3=a6lef; 4=b6sef; 5=b6lef; 6=a5sef; 7=a5lef; 8=b5sef; 9=b5lef; 10=a4sef; 11=a4lef; 12=b4sef; 13=a3se...

  • Page 967

    02/03 6-75 dc 3535/2240/1632 790-xxx ess panel display setting nvm list general procedures and information initial issue 790-231 fixed size 1 of scan document size input 16 1~50 1=postcard; 2=a6sef; 3=a6lef; 4=b6sef; 5=b6lef; 6=a5sef; 7=a5lef; 8=b5sef; 9=b5lef; 10=a4sef; 11=a4lef; 12=b4sef; 13=a3sef...

  • Page 968

    02/03 6-76 dc 3535/2240/1632 790-xxx ess panel display setting nvm list initial issue general procedures and information 790-240 fixed size 10 of scan document size input 27 1~50 1=postcard; 2=a6sef; 3=a6lef; 4=b6sef; 5=b6lef; 6=a5sef; 7=a5lef; 8=b5sef; 9=b5lef; 10=a4sef; 11=a4lef; 12=b4sef; 13=a3se...

  • Page 969

    02/03 6-77 dc 3535/2240/1632 790-xxx ess panel display setting nvm list, 800- general procedures and information initial issue 800-xxx ess print service setting 790-277 default 5 setting of scan fixed magni- fication 10 0~18 1=25.0; 2=35.3; 3=50.0; 4=57.7; 5=61.2 6=64.7; 7=70.7; 8=81.6; 9=86.6 10=11...

  • Page 970

    02/03 6-78 dc 3535/2240/1632 810-xxx ess copy service setting initial issue general procedures and information 810-xxx ess copy service setting table 1 chain 810 chain/link name default range description 810-002 fixed preset color1 (red) y component 102 (80%) 0~128 0%~100%; 0.78%/bit 810-003 fixed p...

  • Page 971

    02/03 6-79 dc 3535/2240/1632 810-xxx ess copy service setting general procedures and information initial issue 810-027 user preset color 3 - m component 0 0~128 0%~100%; 0.78%/bit 810-028 user preset color 3 - c component 0 0~128 0%~100%; 0.78%/bit 810-029 user preset color 4 - y component 0 0~128 0...

  • Page 972

    02/03 6-80 dc 3535/2240/1632 810-xxx ess copy service setting initial issue general procedures and information 810-063 color balance (m high density) meri- hari copy 6 0~6 0=lighter 3; 1=lighter 2; 2=lighter 1; 3=normal; 4=darker 1; 5=darker 2; 6=darker 3 810-064 color balance (c low density) meri- ...

  • Page 973

    02/03 6-81 dc 3535/2240/1632 810-xxx ess copy service setting general procedures and information initial issue 810-088 color shift - ruddiness 2 0~4 0=-20 degrees; 1=-10 degrees; 2=0 degrees; 3=+10 degrees; 4=+20 degrees 810-089 color saturation - ruddiness 2 0~4 0=higher 2; 1=higher 1; 2=normal; 3=...

  • Page 974

    02/03 6-82 dc 3535/2240/1632 810-xxx ess copy service setting, 840-xxx ess scan initial issue general procedures and information 840-xxx ess scan setting nvm list 810-128 operation when memory overflow occurs 0 0~1 0=stop; 1=print 810-129 max. No. Of copy sheets accumulated 999 1~999 1-999=[1~999 pa...

  • Page 975

    02/03 6-83 dc 3535/2240/1632 850-xxx ess foreign interface nvm list general procedures and information initial issue 850-xxx ess foreign interface nvm list table 1 chain 840 chain/link name default range description 850-001 foreign interface enable 0 0~1 0=enable; 1=disable 850-009 print control fea...

  • Page 976

    02/03 6-84 dc 3535/2240/1632 870-xxx ess diagnosis setting nvm list initial issue general procedures and information 870-xxx ess diagnosis setting nvm list table 1 chain 870 chain/link name default range description 870-001 tbd normal - normal, diag (auto setting) 870-010 cru #1 pr wear previous val...

  • Page 977

    02/03 6-85 dc 3535/2240/1632 dc132, dc135 general procedures and information initial issue dc132 serial number/billing meter synchronization purpose checks the billing meters and sets the machine serial number when fault 103-208 occurs. This routine also reads the billing meters and can be accessed ...

  • Page 978

    02/03 6-86 dc 3535/2240/1632 dc140, dc188 initial issue general procedures and information dc140 analog monitor purpose monitors the analog values of the a/d converter sensors by driving each component (e.G.;, c.C). Temporary change of output values is possible. Output component check is also possi-...

  • Page 979

    02/03 6-87 dc 3535/2240/1632 dc301 general procedures and information initial issue dc301 nvm initialization purpose this procedure may be needed when the machine cannot recover for some unknown reasons, including problems such as producing blank copies/prints, continuously declaring system faults, ...

  • Page 980

    02/03 6-88 dc 3535/2240/1632 dc305, dc330 initial issue general procedures and information dc305 ui component check purpose checks the operations of the ui screen and control panel buttons. Procedure 1. Enter the diagnostic mode. Refer to entering diagnostic mode using the pws . 2. Select the diagno...

  • Page 981

    02/03 6-89 dc 3535/2240/1632 dc330 general procedures and information initial issue note: when exiting dc330, the machine resets and communication between the pws and the machine is momentarily lost. The pws will reconnect automatically. Table 1 input component control codes code name description 00...

  • Page 982

    02/03 6-90 dc 3535/2240/1632 dc330 initial issue general procedures and information 009-101 toner_y new cru connection of color is open (the cru in use is present, or it is not present). Low=new, high=old 009-102 toner_m new cru connection of color is open (the cru in use is present, or it is not pr...

  • Page 983

    02/03 6-91 dc 3535/2240/1632 dc330 general procedures and information initial issue 004-011 drum motor ymc (52mm/sec.) rotate at low speed. Remove all drum car- tridges before energizing to prevent belt damage. 004-003 004-012 ibt motor (52mm/ sec.) rotate at low speed. Operate with the ibt assy. Re...

  • Page 984

    02/03 6-92 dc 3535/2240/1632 dc330 initial issue general procedures and information 008-011 dup motor (200.1mm/sec.) long 8-009, 010, 012, 053, 054, 055, 056 008-012 dup motor (104mm/sec.) long 8-009, 010,011, 053, 054, 055, 056 008-021 3tm ta motor (52mm/sec.) start operation. Switches off automati...

  • Page 985

    02/03 6-93 dc 3535/2240/1632 dc330 general procedures and information initial issue 009-002 #m_disp mot m color disp. Mot turns on, and switches off automatically after 5sec. - 009-003 #c_disp mot c color disp. Mot turns on, and switches off automatically after 5sec. - 009-004 #k_disp mot k color di...

  • Page 986

    02/03 6-94 dc 3535/2240/1632 dc330 initial issue general procedures and information 012-011 rear tamper motor middle front on/off switches off automatically after 100pulses. 012-010, 012- 012, 012-013, 012-014, 012- 015 012-012 rear tamper motor high front on/off switches off automatically after 100...

  • Page 987

    02/03 6-95 dc 3535/2240/1632 dc330, dc351 general procedures and information initial issue dc351 nvm background processing purpose consists of 5 subroutines: • machine settings - this routine saves the current machine settings or restores the previ- ously-saved machine settings. • special batch writ...

  • Page 988

    02/03 6-96 dc 3535/2240/1632 dc351, dc355 initial issue general procedures and information • chain 746 • chains 751 -753 • chain 760 • chain 762 • chain 764 • chain 769 b. If iit is selected machine settings in nvm chains 710 and 715 will be restored. C. If iot is selected, machine settings in the f...

  • Page 989

    02/03 6-97 dc 3535/2240/1632 dc371, dc527 general procedures and information initial issue dc371 configuration page purpose allows easy viewing and set-up of machine configuration. Procedure 1. Enter the diagnostic mode. Refer to entering diagnostic mode using the pws . 2. Select adjustments on the ...

  • Page 990

    02/03 6-98 dc 3535/2240/1632 dc612 initial issue general procedures and information dc612 color test pattern print purpose prints the test patterns in the machine, to help identify image quality problems. Procedure 1. Enter the diagnostic mode. Refer to entering diagnostic mode using the pws . 2. Se...

  • Page 991

    02/03 6-99 dc 3535/2240/1632 dc612 general procedures and information initial issue 13-0 binary highlight pg (highlight gradation check) gradation pattern for highlight adjustment lut: ctrax off; iot off in the gradation reproducibility of primary color/secondary color/ter- tiary color, the highligh...

  • Page 992

    02/03 6-100 dc 3535/2240/1632 dc612 initial issue general procedures and information 35-0 multi-level_process control pg gradation pattern for density control lut: ctrax off; iot off the primary color/secondary color/tertiary color gradation reproduc- ibility can be checked by crossing over to entir...

  • Page 993

    02/03 6-101 dc 3535/2240/1632 dc685, dc921 general procedures and information initial issue dc685 color registration purpose note: for details on dc685 color registration, see adjustments section 4: adj 9.6 . Dc921 tc/atc sensor setup purpose note: for details on dc921 tc/atc sensor setup, see adjus...

  • Page 994

    02/03 6-102 dc 3535/2240/1632 dc922, dc924 initial issue general procedures and information dc922 trc control purpose note: for details on dc922 trc control, see adjustments section 4: adj 9.3 dc922 trc control adjustment. Dc924 trc adjust purpose to manually fine adjust the low/medium/high densitie...

  • Page 995

    02/03 6-103 dc 3535/2240/1632 dc929, dc934 general procedures and information initial issue dc929 max setup purpose note: for the execution sequence of the max setup functions, see adjustments section 4: adj 9.1 . Dc934 adc/agc setup purpose automatically adjusts the adc sensor gain. Note: for detai...

  • Page 996

    02/03 6-104 dc 3535/2240/1632 dc945, dc956 initial issue general procedures and information dc945 iit calibration purpose functional details: • computes and sets the white reference correction coefficient. • corrects the iit sensitivity dispersion. Note: for details on dc945 iit calibration, see adj...

  • Page 997

    02/03 6-105 dc 3535/2240/1632 gp 1 general procedures and information initial issue gp 1 network printing simulation purpose this procedure details a method of troubleshooting network printing problems. Caution this procedure was written based on pre-release data. The software installation procedure...

  • Page 998

    02/03 6-106 dc 3535/2240/1632 gp 2, gp 3 initial issue general procedures and information gp 2 machine startup troubleshooting purpose this procedure describes methods of recovering from failure of the machine to successfully complete the self-test/startup procedure. Description when power is applie...

  • Page 999

    02/03 6-107 dc 3535/2240/1632 gp 3, gp 4 general procedures and information initial issue to execute: simultaneously press and hold the 3, the stop, and the power save buttons on the control panel while switching on the power. Hold the buttons down until the boot up screen (5 circles) appears and th...

  • Page 1000

    02/03 6-108 dc 3535/2240/1632 gp 4, gp 10 initial issue general procedures and information • wires chafing against components of the machine, especially against moving com- ponents • misaligned, misadjusted, or incorrectly installed components • slow or slipping clutches; slow or binding solenoids •...

  • Page 1001

    02/03 6-109 dc 3535/2240/1632 gp 12 general procedures and information initial issue gp 12 printing reports description this procedure describes how to print the various reports that are available. Printing reports can help you troubleshoot and configure the machine. Procedure printing the settings ...

  • Page 1002

    02/03 6-110 dc 3535/2240/1632 gp 12 initial issue general procedures and information.

  • Page 1003

    02/03 6-111 dc 3535/2240/1632 space requirements general procedures and information initial issue space requirements installation space requirements are shown in figure 1 (w/out finisher) and figure 2 (w/fin- isher). Figure 1 space requirement w/out finisher figure 2 space requirement w/finisher 50 ...

  • Page 1004

    02/03 6-112 dc 3535/2240/1632 product specs. Initial issue general procedures and information product specs. Product codes paper capacities table 1 product codes dc 2240/1632 item product code docucolor 1632 iot 120 vac lve docucolor 1632 iot 220 vac lvf scanner/ui/dadf (xc) 120 vac lvm scanner/ui/d...

  • Page 1005

    02/03 6-113 dc 3535/2240/1632 product specs. General procedures and information initial issue copy speed docucolor 1632 • b/w (plain paper; simplex; fed from tray 1) – letter size lef: 32 ppm – letter size sef: 24 ppm – legal size: 20 ppm – a3/11x17 in.: 17 ppm • color (plain paper; simplex; fed fro...

  • Page 1006

    02/03 6-114 dc 3535/2240/1632 product specs., common tools initial issue general procedures and information iit/dadf specifications common tools table 5 dadf specifications document size: platen max size: 334 x 452 mm max scannable area: 297 x 432 mm document size: dadf 5.5” x 8.5” (a5) lef to 11” x...

  • Page 1007

    02/03 6-115 dc 3535/2240/1632 product tools and test patterns, cleaning materi- general procedures and information initial issue product tools and test patterns cleaning materials machine consumables table 1 tools and test patterns description part number color test pattern 82e13120 geometric test p...

  • Page 1008

    02/03 6-116 dc 3535/2240/1632 glossary of terms initial issue general procedures and information glossary of terms table 1 term description a3 paper size 297 millimeters (11.69 inches) x 420 millimeters (16.54 inches). A4 paper size 210 millimeters (8.27 inches) x 297 millimeters (11.69 inches). Ac ...

  • Page 1009

    02/03 6-117 dc 3535/2240/1632 change tag introduction, dc 2240/1632 iot/pro- general procedures and information initial issue change tag introduction important modifications to the copier are identified by a tag number which is recorded on a tag matrix. The tag matrix for the iot (processor) is mold...

  • Page 1010

    02/03 6-118 dc 3535/2240/1632 dc 3535 iot/processor (p) tags, dc 3535 iot/pro- initial issue general procedures and information tag: p4 class: o use: mfg serial numbers: name: v5.7 software maintenance release purpose: kit number: reference: dc 3535 iot/processor (p) tags no iot change tags have bee...

  • Page 1011

    02/03 6-119 dc 3535/2240/1632 dc 2240/1632 iit/document handler (d) tags, dc general procedures and information initial issue dc 2240/1632 iit/document handler (d) tags the following iit change tags have been issued: tag: d1 class: r use: all mfg serial numbers: lvm: 163331 lvn: 311222979x name: v4....

  • Page 1012: 7 Wiring Data

    02/03 7-1 dc 3535/2240/1632 wiring data initial issue 7 wiring data plug/jack locations plug/jack locations ........................................................................................................ 7-3 wirenets ac wirenets .................................................................

  • Page 1013

    02/03 7-2 dc 3535/2240/1632 initial issue wiring data.

  • Page 1014

    02/03 7-3 dc 3535/2240/1632 plug/jack locations wiring data initial issue plug/jack locations how to use the plug/jack location list the plug/jack location list below is provided to locate plugs, jacks, or other terminating devices. Locate the desired termination device in the first column (connecto...

  • Page 1015

    02/03 7-4 dc 3535/2240/1632 plug/jack locations initial issue wiring data p/j235 figure 17 2 developer motor, tray 1 size switch p/j237 figure 11 3 ibt belt assembly p/j240 figure 5 2 registration transport assembly p/j251 figure 3 6 inverter transport assembly p/j255 figure 2 4 mob sensor assembly ...

  • Page 1016

    02/03 7-5 dc 3535/2240/1632 plug/jack locations wiring data initial issue p/j549 figure 26 8 3t module (rear) p/j550 figure 16 3 i/f pwb, main motor, lvps p/j550 figure 29 5 dadf (2 of 2) p/j551 figure 16 25 i/f pwb, main motor, lvps p/j551 figure 29 4 dadf (2 of 2) p/j552 figure 16 26 i/f pwb, main...

  • Page 1017

    02/03 7-6 dc 3535/2240/1632 plug/jack locations initial issue wiring data p/j668 figure 12 15 hvps, +24v lvps p/j669 figure 12 16 hvps, +24v lvps p/j670 figure 20 9 tt module (tray 2,3 feeder) p/j670 figure 21 12 3t module (tray 2,3,4 feeder) p/j672 figure 20 7 tt module (tray 2,3 feeder) p/j672 fig...

  • Page 1018

    02/03 7-7 dc 3535/2240/1632 plug/jack locations wiring data initial issue p/j843 figure 35 9 finisher pwb p/j844 figure 35 8 finisher pwb p/j845 figure 35 5 finisher pwb p/j846 figure 35 6 finisher pwb p/j847 figure 35 7 finisher pwb p/j848 figure 35 3 finisher pwb p/j849 figure 35 4 finisher pwb p/...

  • Page 1019

    02/03 7-8 dc 3535/2240/1632 plug/jack locations initial issue wiring data fs80 figure 13 8 outlet panel assembly, fuser pwb fs81 figure 13 5 outlet panel assembly, fuser pwb fs82 figure 13 7 outlet panel assembly, fuser pwb fs83 figure 13 6 outlet panel assembly, fuser pwb fs90 figure 18 18 ac drive...

  • Page 1020

    02/03 7-9 dc 3535/2240/1632 plug/jack locations wiring data initial issue plug/jack illustrations figure 1 xerographics.

  • Page 1021

    02/03 7-10 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 2 mob sensor assembly.

  • Page 1022

    02/03 7-11 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 3 inverter transport assembly.

  • Page 1023

    02/03 7-12 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 4 duplex transport assembly.

  • Page 1024

    02/03 7-13 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 5 registration transport assembly.

  • Page 1025

    02/03 7-14 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 6 fuser assembly.

  • Page 1026

    02/03 7-15 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 7 exit transport assembly (oct).

  • Page 1027

    02/03 7-16 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 8 tray 5.

  • Page 1028

    02/03 7-17 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 9 toner dispense motor (y,m,c,k), main switch.

  • Page 1029

    02/03 7-18 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 10 ros assembly.

  • Page 1030

    02/03 7-19 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 11 ibt belt assembly.

  • Page 1031

    02/03 7-20 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 12 hvps, +24v lvps.

  • Page 1032

    02/03 7-21 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 13 outlet panel assembly, fuser pwb.

  • Page 1033

    02/03 7-22 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 14 ess assembly.

  • Page 1034

    02/03 7-23 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 15 mcu pwb.

  • Page 1035

    02/03 7-24 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 16 i/f pwb, main motor, lvps.

  • Page 1036

    02/03 7-25 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 17 developer motor, tray 1 size switch.

  • Page 1037

    02/03 7-26 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 18 ac drive pwb, noise filter pwb, delay pwb.

  • Page 1038

    02/03 7-27 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 19 left lower assembly, tray 1 feeder.

  • Page 1039

    02/03 7-28 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 20 tt module (tray 2, 3 feeder) tandem tray module.

  • Page 1040

    02/03 7-29 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 21 3t module (tray 2, 3,4 feeder) 3 tray module.

  • Page 1041

    02/03 7-30 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 22 tt module (tray 4 feeder) tandem tray module.

  • Page 1042

    02/03 7-31 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 23 tt module (tray 2,3,4 paper size switches) tandem tray module.

  • Page 1043

    02/03 7-32 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 24 3t module (tray 2,3,4 paper size switches) 3 tray module.

  • Page 1044

    02/03 7-33 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 25 tt module (rear) tandem tray module (rear).

  • Page 1045

    02/03 7-34 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 26 3t module (rear) 3 tray module (rear).

  • Page 1046

    02/03 7-35 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 27 control panel.

  • Page 1047

    02/03 7-36 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 28 dadf (1 of 2).

  • Page 1048

    02/03 7-37 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 29 dadf (2 of 2).

  • Page 1049

    02/03 7-38 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 30 iit (front).

  • Page 1050

    02/03 7-39 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 31 iit (rear).

  • Page 1051

    02/03 7-40 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 32 h - transport assembly.

  • Page 1052

    02/03 7-41 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 33 tamper unit, staple unit.

  • Page 1053

    02/03 7-42 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 34 finisher (rear).

  • Page 1054

    02/03 7-43 dc 3535/2240/1632 plug/jack locations wiring data initial issue figure 35 finisher pwb.

  • Page 1055

    02/03 7-44 dc 3535/2240/1632 plug/jack locations initial issue wiring data figure 36 vsel assembly.

  • Page 1056

    02/03 7-45 dc 3535/2240/1632 ac wirenets wiring data initial issue ac wirenets figure 1 ach wirenet.

  • Page 1057

    02/03 7-46 dc 3535/2240/1632 ac wirenets initial issue wiring data figure 2 acn wirenet.

  • Page 1058

    02/03 7-47 dc 3535/2240/1632 +3.3 vdc / +3.3vdc rtn wirenets wiring data initial issue +3.3 vdc / +3.3vdc rtn wirenets figure 1 +3.3vdc wirenet (1 of 2 -dc 2240/1632).

  • Page 1059

    02/03 7-48 dc 3535/2240/1632 +3.3 vdc / +3.3vdc rtn wirenets initial issue wiring data figure 2 +3.3vdc wirenet (2 of 2 -dc 3535).

  • Page 1060

    02/03 7-49 dc 3535/2240/1632 +3.3 vdc / +3.3vdc rtn wirenets wiring data initial issue figure 3 3.3v rtn wirenet (1 of 2 -dc 2240/1632).

  • Page 1061

    02/03 7-50 dc 3535/2240/1632 +3.3 vdc / +3.3vdc rtn wirenets initial issue wiring data figure 4 +3.3v rtn wirenet (2 of 2 -dc 3535).

  • Page 1062

    02/03 7-51 dc 3535/2240/1632 +5 vdc wirenets wiring data initial issue +5 vdc wirenets figure 1 +5 vdc wirenet (1 of 6).

  • Page 1063

    02/03 7-52 dc 3535/2240/1632 +5 vdc wirenets initial issue wiring data figure 2 +5 vdc wirenet (2 of 6 - dc 2240/1632).

  • Page 1064

    02/03 7-53 dc 3535/2240/1632 +5 vdc wirenets wiring data initial issue figure 3 +5 vdc wirenet (3 of 6 - dc 2240/1632).

  • Page 1065

    02/03 7-54 dc 3535/2240/1632 +5 vdc wirenets initial issue wiring data figure 4 +5 vdc wirenet (4 of 6).

  • Page 1066

    02/03 7-55 dc 3535/2240/1632 +5 vdc wirenets wiring data initial issue figure 5 +5vdc wirenet (5 of 6 - dc3535).

  • Page 1067

    02/03 7-56 dc 3535/2240/1632 +5 vdc wirenets initial issue wiring data figure 6 +5vdc wirenet (6 of 6 - dc3535).

  • Page 1068

    02/03 7-57 dc 3535/2240/1632 +5 vdc rtn wirenets wiring data initial issue +5 vdc rtn wirenets figure 1 5v rtn (1 of 4) wirenet.

  • Page 1069

    02/03 7-58 dc 3535/2240/1632 +5 vdc rtn wirenets initial issue wiring data figure 2 5v rtn (2 of 4) wirenet.

  • Page 1070

    02/03 7-59 dc 3535/2240/1632 +5 vdc rtn wirenets wiring data initial issue figure 3 5v rtn (3 of 4) wirenet.

  • Page 1071

    02/03 7-60 dc 3535/2240/1632 +5 vdc rtn wirenets initial issue wiring data figure 4 5v rtn (4 of 4) wirenet.

  • Page 1072

    02/03 7-61 dc 3535/2240/1632 +24 vdc wirenets wiring data initial issue +24 vdc wirenets figure 1 +24vdc (1 of 5) wirenet.

  • Page 1073

    02/03 7-62 dc 3535/2240/1632 +24 vdc wirenets initial issue wiring data figure 2 +24vdc (2 of 5) wirenet.

  • Page 1074

    02/03 7-63 dc 3535/2240/1632 +24 vdc wirenets wiring data initial issue figure 3 +24vdc (3 of 5) wirenet.

  • Page 1075

    02/03 7-64 dc 3535/2240/1632 +24 vdc wirenets initial issue wiring data figure 4 +24vdc (4 of 5) wirenet.

  • Page 1076

    02/03 7-65 dc 3535/2240/1632 +24 vdc wirenets wiring data initial issue figure 5 +24vdc (5 of 5) wirenet.

  • Page 1077

    02/03 7-66 dc 3535/2240/1632 +24 vdc rtn wirenets initial issue wiring data +24 vdc rtn wirenets figure 1 24v rtn (1 of 2) wirenet.

  • Page 1078

    02/03 7-67 dc 3535/2240/1632 +24 vdc rtn wirenets wiring data initial issue figure 2 24v rtn (2 of 2) wirenet.

  • Page 1079

    02/03 7-68 dc 3535/2240/1632 iit wirenets initial issue wiring data iit wirenets figure 1 iit +3.3vdc & 3.3v rtn wirenets.

  • Page 1080

    02/03 7-69 dc 3535/2240/1632 iit wirenets wiring data initial issue figure 2 iit +5vdc & 5v rtn wirenets.

  • Page 1081

    02/03 7-70 dc 3535/2240/1632 iit wirenets initial issue wiring data figure 3 iit +24vdc wirenet.

  • Page 1082

    02/03 7-71 dc 3535/2240/1632 iit wirenets wiring data initial issue figure 4 iit 24v rtn.

  • Page 1083

    02/03 7-72 dc 3535/2240/1632 dadf wirenets initial issue wiring data dadf wirenets figure 1 dadf +5vdc wirenet.

  • Page 1084

    02/03 7-73 dc 3535/2240/1632 dadf wirenets wiring data initial issue figure 2 dadf 5v rtn.

  • Page 1085

    02/03 7-74 dc 3535/2240/1632 dadf wirenets initial issue wiring data figure 3 dadf +24vdc wirenet.

  • Page 1086

    02/03 7-75 dc 3535/2240/1632 finisher wirenets wiring data initial issue finisher wirenets figure 1 finisher +5vdc (1 of 2) wirenet.

  • Page 1087

    02/03 7-76 dc 3535/2240/1632 finisher wirenets initial issue wiring data figure 2 +5vdc (2 of 2) wirenet.

  • Page 1088

    02/03 7-77 dc 3535/2240/1632 finisher wirenets wiring data initial issue figure 3 5v rtn (1 of 2) wirenet.

  • Page 1089

    02/03 7-78 dc 3535/2240/1632 finisher wirenets initial issue wiring data figure 4 5v rtn (2 of 2) wirenet.

  • Page 1090

    02/03 7-79 dc 3535/2240/1632 finisher wirenets wiring data initial issue figure 5 finisher +24vdc wirenet.

  • Page 1091

    02/03 7-80 dc 3535/2240/1632 finisher wirenets initial issue wiring data figure 6 finisher 24v rtn wirenet.

  • Page 1092

    02/03 7-81 dc 3535/2240/1632 chain 01 main power wiring data initial issue chain 01 main power figure 1 main power on (1 of 2).

  • Page 1093

    02/03 7-82 dc 3535/2240/1632 chain 01 main power initial issue wiring data figure 2 main power on (2 of 2).

  • Page 1094

    02/03 7-83 dc 3535/2240/1632 chain 01 main power wiring data initial issue figure 3 lvps control (dc 2240/1632).

  • Page 1095

    02/03 7-84 dc 3535/2240/1632 chain 01 main power initial issue wiring data figure 4 lvps control (dc 3535).

  • Page 1096

    02/03 7-85 dc 3535/2240/1632 chain 01 main power wiring data initial issue figure 5 dc power generation (+3.3vdc) (dc 2240/1632).

  • Page 1097

    02/03 7-86 dc 3535/2240/1632 chain 01 main power initial issue wiring data figure 6 dc power generation (+3.3vdc) (dc 3535).

  • Page 1098

    02/03 7-87 dc 3535/2240/1632 chain 01 main power wiring data initial issue figure 7 dc power generation (+5 vdc) (dc 2240/1632).

  • Page 1099

    02/03 7-88 dc 3535/2240/1632 chain 01 main power initial issue wiring data figure 8 dc power generation (+5 vdc) (dc 3535).

  • Page 1100

    02/03 7-89 dc 3535/2240/1632 chain 01 main power wiring data initial issue figure 9 dc power generation (+24vdc) (dc 2240/1632).

  • Page 1101

    02/03 7-90 dc 3535/2240/1632 chain 01 main power initial issue wiring data figure 10 dc power generation (+24vdc) (dc 3535).

  • Page 1102

    02/03 7-91 dc 3535/2240/1632 chain 01 main power wiring data initial issue figure 11 dc power generation (iit lvps).

  • Page 1103

    02/03 7-92 dc 3535/2240/1632 chain 01 main power initial issue wiring data figure 12 power interlock switching (dc 2240/1632).

  • Page 1104

    02/03 7-93 dc 3535/2240/1632 chain 01 main power wiring data initial issue figure 13 power interlock switching (dc 3535).

  • Page 1105

    02/03 7-94 dc 3535/2240/1632 chain 01 main power initial issue wiring data figure 14 tray module power interlock switching.

  • Page 1106

    02/03 7-95 dc 3535/2240/1632 chain 01 main power wiring data initial issue figure 15 monitoring.

  • Page 1107

    02/03 7-96 dc 3535/2240/1632 chain 02 mode selection initial issue wiring data chain 02 mode selection figure 1 control panel.

  • Page 1108

    02/03 7-97 dc 3535/2240/1632 chain 02 mode selection wiring data initial issue figure 2 lcd control.

  • Page 1109

    02/03 7-98 dc 3535/2240/1632 chain 03 printer communication initial issue wiring data chain 03 printer communication figure 1 pwb communication (1 of 6 - dc 2240/1632).

  • Page 1110

    02/03 7-99 dc 3535/2240/1632 chain 03 printer communication wiring data initial issue figure 2 pwb communication (2 of 6 - dc 3535).

  • Page 1111

    02/03 7-100 dc 3535/2240/1632 chain 03 printer communication initial issue wiring data figure 3 pwb communication (3 of 6).

  • Page 1112

    02/03 7-101 dc 3535/2240/1632 chain 03 printer communication wiring data initial issue figure 4 pwb communication (4 of 6).

  • Page 1113

    02/03 7-102 dc 3535/2240/1632 chain 03 printer communication initial issue wiring data figure 5 pwb communication (5 of 6 - dc2240/1632).

  • Page 1114

    02/03 7-103 dc 3535/2240/1632 chain 03 printer communication wiring data initial issue figure 6 pwb communication (6 of 6 - dc3535).

  • Page 1115

    02/03 7-104 dc 3535/2240/1632 chain 03 printer communication initial issue wiring data figure 7 option device detection.

  • Page 1116

    02/03 7-105 dc 3535/2240/1632 chain 03 printer communication wiring data initial issue figure 8 foreign interface.

  • Page 1117

    02/03 7-106 dc 3535/2240/1632 chain 03 printer communication initial issue wiring data figure 9 pws interface.

  • Page 1118

    02/03 7-107 dc 3535/2240/1632 chain 03 printer communication wiring data initial issue figure 10 electric billing.

  • Page 1119

    02/03 7-108 dc 3535/2240/1632 chain 03 printer communication initial issue wiring data figure 11 monitoring (1 of 2).

  • Page 1120

    02/03 7-109 dc 3535/2240/1632 chain 03 printer communication wiring data initial issue figure 12 monitoring (2 of 2).

  • Page 1121

    02/03 7-110 dc 3535/2240/1632 chain 04 print power initial issue wiring data chain 04 print power figure 1 main drive control (1 of 2).

  • Page 1122

    02/03 7-111 dc 3535/2240/1632 chain 04 print power wiring data initial issue figure 2 main drive control (2 of 2).

  • Page 1123

    02/03 7-112 dc 3535/2240/1632 chain 05 document handler initial issue wiring data chain 05 document handler figure 1 dadf dc power and interlocks.

  • Page 1124

    02/03 7-113 dc 3535/2240/1632 chain 05 document handler wiring data initial issue figure 2 pwbs communications.

  • Page 1125

    02/03 7-114 dc 3535/2240/1632 chain 05 document handler initial issue wiring data figure 3 document setting and feeding.

  • Page 1126

    02/03 7-115 dc 3535/2240/1632 chain 05 document handler wiring data initial issue figure 4 document transportation.

  • Page 1127

    02/03 7-116 dc 3535/2240/1632 chain 05 document handler initial issue wiring data figure 5 document transport.

  • Page 1128

    02/03 7-117 dc 3535/2240/1632 chain 05 document handler wiring data initial issue figure 6 document exit transportation.

  • Page 1129

    02/03 7-118 dc 3535/2240/1632 chain 05 document handler initial issue wiring data figure 7 dadf monitoring.

  • Page 1130

    02/03 7-119 dc 3535/2240/1632 chain 06 imaging wiring data initial issue chain 06 imaging figure 1 document illumination.

  • Page 1131

    02/03 7-120 dc 3535/2240/1632 chain 06 imaging initial issue wiring data figure 2 image input.

  • Page 1132

    02/03 7-121 dc 3535/2240/1632 chain 06 imaging wiring data initial issue figure 3 platen document setting.

  • Page 1133

    02/03 7-122 dc 3535/2240/1632 chain 06 imaging initial issue wiring data figure 4 carriage control.

  • Page 1134

    02/03 7-123 dc 3535/2240/1632 chain 06 imaging wiring data initial issue figure 5 laser and scanning control - yellow (dc 2240/1632) (1 of 3).

  • Page 1135

    02/03 7-124 dc 3535/2240/1632 chain 06 imaging initial issue wiring data figure 6 laser and scanning control - yellow (dc 3535) (2 of 3).

  • Page 1136

    02/03 7-125 dc 3535/2240/1632 chain 06 imaging wiring data initial issue figure 7 laser and scanning control - yellow (3 of 3).

  • Page 1137

    02/03 7-126 dc 3535/2240/1632 chain 06 imaging initial issue wiring data figure 8 laser and scanning control - magenta (dc 2240/1632) (1 of 3).

  • Page 1138

    02/03 7-127 dc 3535/2240/1632 chain 06 imaging wiring data initial issue figure 9 laser and scanning control - magenta (dc 3535) (2 of 3).

  • Page 1139

    02/03 7-128 dc 3535/2240/1632 chain 06 imaging initial issue wiring data figure 10 laser and scanning control - magenta (3 of 3).

  • Page 1140

    02/03 7-129 dc 3535/2240/1632 chain 06 imaging wiring data initial issue figure 11 laser and scanning control - cyan (dc 2240/1632) (1 of 3).

  • Page 1141

    02/03 7-130 dc 3535/2240/1632 chain 06 imaging initial issue wiring data figure 12 laser and scanning control - cyan (dc 3535) (2 of 3).

  • Page 1142

    02/03 7-131 dc 3535/2240/1632 chain 06 imaging wiring data initial issue figure 13 laser and scanning control - cyan (3 of 3).

  • Page 1143

    02/03 7-132 dc 3535/2240/1632 chain 06 imaging initial issue wiring data figure 14 laser and scanning control - black (dc 2240/1632) (1 of 3).

  • Page 1144

    02/03 7-133 dc 3535/2240/1632 chain 06 imaging wiring data initial issue figure 15 laser and scanning control - black (dc 3535) (2 of 3).

  • Page 1145

    02/03 7-134 dc 3535/2240/1632 chain 06 imaging initial issue wiring data figure 16 laser and scanning control - black (3 of 3).

  • Page 1146

    02/03 7-135 dc 3535/2240/1632 chain 06 imaging wiring data initial issue figure 17 laser scan drive control.

  • Page 1147

    02/03 7-136 dc 3535/2240/1632 chain 06 imaging initial issue wiring data figure 18 ros shutter control.

  • Page 1148

    02/03 7-137 dc 3535/2240/1632 chain 06 imaging wiring data initial issue figure 19 color registration control.

  • Page 1149

    02/03 7-138 dc 3535/2240/1632 chain 06 imaging initial issue wiring data figure 20 image monitoring (1 of 3).

  • Page 1150

    02/03 7-139 dc 3535/2240/1632 chain 06 imaging wiring data initial issue figure 21 image monitoring (2 of 3).

  • Page 1151

    02/03 7-140 dc 3535/2240/1632 chain 06 imaging initial issue wiring data figure 22 image monitoring (3 of 3).

  • Page 1152

    02/03 7-141 dc 3535/2240/1632 chain 07 paper supply wiring data initial issue chain 07 paper supply figure 1 tray 1 paper size sensing.

  • Page 1153

    02/03 7-142 dc 3535/2240/1632 chain 07 paper supply initial issue wiring data figure 2 tray 2 paper size sensing ttm.

  • Page 1154

    02/03 7-143 dc 3535/2240/1632 chain 07 paper supply wiring data initial issue figure 3 tray 2 paper size sensing 3tm.

  • Page 1155

    02/03 7-144 dc 3535/2240/1632 chain 07 paper supply initial issue wiring data figure 4 tray 3 paper size sensing ttm.

  • Page 1156

    02/03 7-145 dc 3535/2240/1632 chain 07 paper supply wiring data initial issue figure 5 tray 3 paper size sensing 3tm.

  • Page 1157

    02/03 7-146 dc 3535/2240/1632 chain 07 paper supply initial issue wiring data figure 6 tray 4 paper size sensing ttm.

  • Page 1158

    02/03 7-147 dc 3535/2240/1632 chain 07 paper supply wiring data initial issue figure 7 tray 4 paper size sensing 3tm.

  • Page 1159

    02/03 7-148 dc 3535/2240/1632 chain 07 paper supply initial issue wiring data figure 8 tray 1 paper stacking.

  • Page 1160

    02/03 7-149 dc 3535/2240/1632 chain 07 paper supply wiring data initial issue figure 9 tray 2 paper stacking ttm.

  • Page 1161

    02/03 7-150 dc 3535/2240/1632 chain 07 paper supply initial issue wiring data figure 10 tray 2 paper stacking 3tm.

  • Page 1162

    02/03 7-151 dc 3535/2240/1632 chain 07 paper supply wiring data initial issue figure 11 tray 3 paper stacking ttm.

  • Page 1163

    02/03 7-152 dc 3535/2240/1632 chain 07 paper supply initial issue wiring data figure 12 tray 3 paper stacking 3tm.

  • Page 1164

    02/03 7-153 dc 3535/2240/1632 chain 07 paper supply wiring data initial issue figure 13 tray 4 paper stacking ttm.

  • Page 1165

    02/03 7-154 dc 3535/2240/1632 chain 07 paper supply initial issue wiring data figure 14 tray 4 paper stacking 3tm.

  • Page 1166

    02/03 7-155 dc 3535/2240/1632 chain 07 paper supply wiring data initial issue figure 15 tray 5 paper stacking (dc 2240/1632).

  • Page 1167

    02/03 7-156 dc 3535/2240/1632 chain 07 paper supply initial issue wiring data figure 16 tray 5 paper stacking (dc 3535).

  • Page 1168

    02/03 7-157 dc 3535/2240/1632 chain 07 paper supply wiring data initial issue figure 17 paper feed monitoring (1 of 2).

  • Page 1169

    02/03 7-158 dc 3535/2240/1632 chain 07 paper supply initial issue wiring data figure 18 paper feed monitoring (2 of 2).

  • Page 1170

    02/03 7-159 dc 3535/2240/1632 chain 08 paper registration wiring data initial issue chain 08 paper registration figure 1 tray 1 - 5 paper feeding.

  • Page 1171

    02/03 7-160 dc 3535/2240/1632 chain 08 paper registration initial issue wiring data figure 2 iot paper transportation.

  • Page 1172

    02/03 7-161 dc 3535/2240/1632 chain 08 paper registration wiring data initial issue figure 3 tray module paper transportation ttm.

  • Page 1173

    02/03 7-162 dc 3535/2240/1632 chain 08 paper registration initial issue wiring data figure 4 tray module paper transportation 3tm.

  • Page 1174

    02/03 7-163 dc 3535/2240/1632 chain 08 paper registration wiring data initial issue figure 5 tray module paper transportation drive control ttm.

  • Page 1175

    02/03 7-164 dc 3535/2240/1632 chain 08 paper registration initial issue wiring data figure 6 tray module paper transportation drive control 3tm.

  • Page 1176

    02/03 7-165 dc 3535/2240/1632 chain 08 paper registration wiring data initial issue figure 7 registration.

  • Page 1177

    02/03 7-166 dc 3535/2240/1632 chain 08 paper registration initial issue wiring data figure 8 monitoring.

  • Page 1178

    02/03 7-167 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue chain 09 xerographics figure 1 drum drive control (y, m, c) (dc 2240/1632).

  • Page 1179

    02/03 7-168 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 2 drum drive control (y,m,c) (dc 3535).

  • Page 1180

    02/03 7-169 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 3 drum drive control (k) (dc 2240/1632).

  • Page 1181

    02/03 7-170 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 4 drum drive control (k) (dc 3535).

  • Page 1182

    02/03 7-171 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 5 drum life control (y,m).

  • Page 1183

    02/03 7-172 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 6 drum life control (c,k).

  • Page 1184

    02/03 7-173 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 7 charging and exposure (y).

  • Page 1185

    02/03 7-174 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 8 charging and exposure (m).

  • Page 1186

    02/03 7-175 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 9 charging and exposure (c).

  • Page 1187

    02/03 7-176 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 10 charging and exposure (k).

  • Page 1188

    02/03 7-177 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 11 developer drive control (dc 2240/1632).

  • Page 1189

    02/03 7-178 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 12 developer drive control (dc 3535).

  • Page 1190

    02/03 7-179 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 13 development (y).

  • Page 1191

    02/03 7-180 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 14 development (m).

  • Page 1192

    02/03 7-181 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 15 development (c).

  • Page 1193

    02/03 7-182 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 16 development (k) (1 of 2).

  • Page 1194

    02/03 7-183 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 17 development (k) (2 of 2).

  • Page 1195

    02/03 7-184 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 18 new toner cartridge detection.

  • Page 1196

    02/03 7-185 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 19 toner dispense control.

  • Page 1197

    02/03 7-186 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 20 adc and environment sensing (dc 2240/1632).

  • Page 1198

    02/03 7-187 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 21 adc and environment sensing (dc 3535).

  • Page 1199

    02/03 7-188 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 22 ibt drive control.

  • Page 1200

    02/03 7-189 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 23 1st btr contact retract control.

  • Page 1201

    02/03 7-190 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 24 ibt positioning.

  • Page 1202

    02/03 7-191 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 25 image transfer to ibt (y).

  • Page 1203

    02/03 7-192 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 26 image transfer to ibt (m).

  • Page 1204

    02/03 7-193 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 27 image transfer to ibt (c).

  • Page 1205

    02/03 7-194 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 28 image transfer to ibt (k).

  • Page 1206

    02/03 7-195 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 29 image transfer to paper (1 of 2).

  • Page 1207

    02/03 7-196 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 30 image transfer to paper (2 of 2).

  • Page 1208

    02/03 7-197 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 31 stripping.

  • Page 1209

    02/03 7-198 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 32 drum cleaning (y,m).

  • Page 1210

    02/03 7-199 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 33 drum cleaning (c,k).

  • Page 1211

    02/03 7-200 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 34 ibt cleaning.

  • Page 1212

    02/03 7-201 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 35 waste toner disposal.

  • Page 1213

    02/03 7-202 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 36 rear fan control (dc 2240/1632).

  • Page 1214

    02/03 7-203 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 37 rear fan control (dc 3535).

  • Page 1215

    02/03 7-204 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 38 monitoring (1 of 5).

  • Page 1216

    02/03 7-205 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 39 monitoring (2 of 5).

  • Page 1217

    02/03 7-206 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 40 monitoring (3 of 5).

  • Page 1218

    02/03 7-207 dc 3535/2240/1632 chain 09 xerographics wiring data initial issue figure 41 monitoring (4 of 5).

  • Page 1219

    02/03 7-208 dc 3535/2240/1632 chain 09 xerographics initial issue wiring data figure 42 monitoring (5 of 5).

  • Page 1220

    02/03 7-209 dc 3535/2240/1632 chain 10 fusing and output wiring data initial issue chain 10 fusing and output figure 1 fusing heat control (1 of 2).

  • Page 1221

    02/03 7-210 dc 3535/2240/1632 chain 10 fusing and output initial issue wiring data figure 2 fusing heat control (2 of 2).

  • Page 1222

    02/03 7-211 dc 3535/2240/1632 chain 10 fusing and output wiring data initial issue figure 3 fusing.

  • Page 1223

    02/03 7-212 dc 3535/2240/1632 chain 10 fusing and output initial issue wiring data figure 4 inverter (1 of 2).

  • Page 1224

    02/03 7-213 dc 3535/2240/1632 chain 10 fusing and output wiring data initial issue figure 5 inverter (2 of 2).

  • Page 1225

    02/03 7-214 dc 3535/2240/1632 chain 10 fusing and output initial issue wiring data figure 6 duplex drive control.

  • Page 1226

    02/03 7-215 dc 3535/2240/1632 chain 10 fusing and output wiring data initial issue figure 7 duplex drive.

  • Page 1227

    02/03 7-216 dc 3535/2240/1632 chain 10 fusing and output initial issue wiring data figure 8 offset drive.

  • Page 1228

    02/03 7-217 dc 3535/2240/1632 chain 10 fusing and output wiring data initial issue figure 9 monitoring.

  • Page 1229

    02/03 7-218 dc 3535/2240/1632 chain 12 finisher initial issue wiring data chain 12 finisher figure 1 dc power and interlocks.

  • Page 1230

    02/03 7-219 dc 3535/2240/1632 chain 12 finisher wiring data initial issue figure 2 pwbs communications.

  • Page 1231

    02/03 7-220 dc 3535/2240/1632 chain 12 finisher initial issue wiring data figure 3 copy and drive delivery.

  • Page 1232

    02/03 7-221 dc 3535/2240/1632 chain 12 finisher wiring data initial issue figure 4 horizontal transportation.

  • Page 1233

    02/03 7-222 dc 3535/2240/1632 chain 12 finisher initial issue wiring data figure 5 decurler and paper transportation.

  • Page 1234

    02/03 7-223 dc 3535/2240/1632 chain 12 finisher wiring data initial issue figure 6 tamping and offset.

  • Page 1235

    02/03 7-224 dc 3535/2240/1632 chain 12 finisher initial issue wiring data figure 7 staple positioning.

  • Page 1236

    02/03 7-225 dc 3535/2240/1632 chain 12 finisher wiring data initial issue figure 8 staple control.

  • Page 1237

    02/03 7-226 dc 3535/2240/1632 chain 12 finisher initial issue wiring data figure 9 set eject.

  • Page 1238

    02/03 7-227 dc 3535/2240/1632 chain 12 finisher wiring data initial issue figure 10 stacker tray control (1 of 2).

  • Page 1239

    02/03 7-228 dc 3535/2240/1632 chain 12 finisher initial issue wiring data figure 11 stacker tray control (2 of 2).

  • Page 1240

    02/03 7-229 dc 3535/2240/1632 chain 12 finisher wiring data initial issue figure 12 monitoring (1 of 2).

  • Page 1241

    02/03 7-230 dc 3535/2240/1632 chain 12 finisher initial issue wiring data figure 13 monitoring (2 of 2).

  • Page 1242

    02/03 7-231 dc 3535/2240/1632 chain 16 ess wiring data initial issue chain 16 ess figure 1 ess pwb.

  • Page 1243

    02/03 7-232 dc 3535/2240/1632 chain 16 ess initial issue wiring data figure 2 ess monitoring (1 of 3).

  • Page 1244

    02/03 7-233 dc 3535/2240/1632 chain 16 ess wiring data initial issue figure 3 ess monitoring (2 of 3).

  • Page 1245

    02/03 7-234 dc 3535/2240/1632 chain 16 ess initial issue wiring data figure 4 ess monitoring (3 of 3).

  • Page 1246: 9 Installation

    02/03 9-1 dc 3535/2240/1632 installation initial issue 9 installation installation / completion checklist (nasg)..................................................................... 9-3 token ring installation..............................................................................................

  • Page 1247

    02/03 9-2 dc 3535/2240/1632 initial issue installation.

  • Page 1248

    02/03 9-3 dc 3535/2240/1632 installation / completion checklist (nasg) installation initial issue installation / completion checklist (nasg) checklist 1. Ensure that all packing material is removed and input / output accessories and options are properly installed. 2. Check space and power. 3. Ensure...

  • Page 1249

    02/03 9-4 dc 3535/2240/1632 token ring installation initial issue installation token ring installation purpose note: the token ring feature applies to dc 2240/1632 machines only. The purpose of this kit is to enable the machine to use the token ring network. Caution use esd protection during the ins...

  • Page 1250

    02/03 9-5 dc 3535/2240/1632 token ring installation installation initial issue 10. Place the new chassis assembly riser over the ess pwb and align the holes in the chassis with the screw holes in the ess pwb. Align the connector on the bottom of the assembly with the matching connector on the ess pw...

  • Page 1251

    02/03 9-6 dc 3535/2240/1632 token ring installation, foreign interface installation initial issue installation figure 5 token ring pwb 23. The led indicates a successful network connection. If the led is off, call for network assistance. Foreign interface installation purpose the purpose of this kit...

  • Page 1252

    02/03 9-7 dc 3535/2240/1632 foreign interface installation installation initial issue 3. Locate the 10-pin connector (p343) ( figure 2 ). Figure 2 connector p343 4. Plug in the 10-pin connector (j343) from the foreign interface ( figure 3 ). Figure 3 connecting p/j343 5. Remove the backing from the ...