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Vacon 100 flow Applications Manual

Summary of 100 flow

  • Page 1

    Vacon 100 flow ac drives application manual ®.

  • Page 3

    Vacon • 0 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com t able of c ontents document: dpd01083c version release date: 12.11.13 corresponds to software package fw0159v008.Vcx 1. Vacon®100 flow - quick startup guide ..........................................................6 1.1 keypad ...

  • Page 4

    Vacon • 1 tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.3.2 preset frequencies...........................................................................................................92 4.3.3 motor potentiometer parameters..........................................................................

  • Page 5

    Vacon • 2 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4.18 group 3.18: motor preheat parameters ........................................................................138 4.19 group 3.19: drive customiser.................................................................................

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    Vacon • 3 tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.12.1 feedforward ...................................................................................................................208 8.12.2 sleep function ....................................................................................

  • Page 7: About This Manual

    Vacon • 4 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com about this manual this manual is copyright of vacon ® plc. All rights reserved. This manual describes the features and use of vacon ® 100 flow. The manual has been compiled in accordance with the menu structure of the drive (chap...

  • Page 8: Specific Functions of Vacon

    Vacon • 5 tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 specific functions of vacon ® 100 flow ac drive features • extensive wizards for start-up, standard, hvac, pid-control, multipump (single drive and multidrive) and fire mode used to facilitate commissioning • funct button for easy change bet...

  • Page 9

    Vacon®100 flow - quick startup guide vacon • 6 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1. V acon ® 100 flow - q uick startup guide 1.1 keypad of vacon ® 100 flow the control keypad is the interface between the vacon ® 100 ac drive and the user. With the control keypad it is po...

  • Page 10

    1 vacon • 7 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 if the text on the text line is too long to fit in the display, the text will scroll from left to right to show the whole text string: text display: figure 4. 9167 .E m f indicators: status indicators: ...

  • Page 11

    Vacon®100 flow - quick startup guide vacon • 8 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.2 first startup after the drive has been powered up, startup wizard will be initated. In the startup wizard , you will be asked for the essential information needed by the drive to start c...

  • Page 12

    1 vacon • 9 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 if ‘ induction motor ’ has been selected in step 8 , steps 9 - 13 appear. If ‘ pm motor ’ has been selected, steps 9 - 12 appear and the wizard will jump to step 14 after them. If you select ‘ yes’ and ...

  • Page 13

    Vacon®100 flow - quick startup guide vacon • 10 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.3 fire mode wizard note! The warranty is void, if the fire mode function is activated. Test mode can be used to test the fire mode function without voiding the warranty. Read important in...

  • Page 14

    1 vacon • 11 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.4 application wizards the application wizards have been designed to ease up the commissioning and parametrising of the ac drive. They will customise the settings to meet the end use requirements in t...

  • Page 15

    Vacon®100 flow - quick startup guide vacon • 12 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.4.1 standard and hvac application wizards if you select standard or hvac application with parameter p1.2 application (id 212), the above- mentioned steps 1 - 10 appear (chapter 1.4). Howe...

  • Page 16

    1 vacon • 13 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 if one of the analogue input signals is selected in step 9 , step 10 appears and step 12 after that. If any other selection than ai1 - ai6 is made, the wizard will jump to step 11 . If either of the op...

  • Page 17

    Vacon®100 flow - quick startup guide vacon • 14 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.4.3 multipump (single drive) application wizard if you select multipump (single drive) application with parameter p1.2 application (id 212), the above-mentioned steps 1 - 10 appear (chapt...

  • Page 18

    1 vacon • 15 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 if option ‘yes´is selected, steps 13 - 15 appear. Otherwise, the wizard will jump directly to the step 16 . If autochange function is enabled, steps 19-24 will appear. If autochange is disabled, the wi...

  • Page 19

    Vacon®100 flow - quick startup guide vacon • 16 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.4.4 multipump (multidrive) application wizard if you select multipump (multidrive) application with parameter p1.2 application (id 212), the above- mentioned steps 1 - 10 appear (chapter ...

  • Page 20

    1 vacon • 17 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 if option ‘yes´is selected, steps 13 - 15 appear. Otherwise, the wizard will jump directly to step 16 . If autochange function is enabled (interval), step 23 will appear and after that the wizard will ...

  • Page 21

    Vacon®100 flow - quick startup guide vacon • 18 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.5 description of the applications 1.5.1 standard and hvac applications standard and hvac applications are typically used in simple speed-controlled applications (e.G. Pumps and fans), whe...

  • Page 22

    1 vacon • 19 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.5.1.1 standard and hvac application default control connections figure 5. **) figure 5. Shows the standard drive. If you order with the +sbf4 option code, the relay output 3 is replaced with a thermi...

  • Page 23

    Vacon®100 flow - quick startup guide vacon • 20 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 *) digital inputs can be isolated from the ground with a dip switch, see the figure below: figure 6. 9109.Emf digital inputs floating connected to gnd (default!).

  • Page 24

    1 vacon • 21 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.5.1.2 standard and hvac application quick setup parameters m1.1 wizards m1 quick setup: index parameter min max unit default id description 1.1.1 startup wizard 0 1 0 1170 0 = do not activate 1 = act...

  • Page 25

    Vacon®100 flow - quick startup guide vacon • 22 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.14 energy optimisation 0 1 0 666 the drive searches for the minimum motor current in order to save energy and to lower the motor noise. This function can be used e.G. In fan and pump appl...

  • Page 26

    1 vacon • 23 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 m1.31 standard / m1.32 hvac 1.22 i/o control reference a selection 1 20 5 117 selection of frequency reference source when control place is i/o a 0=pc 1=preset frequency 0 2=keypad reference 3=fieldbus...

  • Page 27

    Vacon®100 flow - quick startup guide vacon • 24 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.5.2 pid control application the pid control application is typically used in applications where the process variable (e.G. Pressure) is controlled by controlling the speed of the motor (e...

  • Page 28

    1 vacon • 25 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.5.2.1 pid control application default control connections figure 7. **) figure 7. Shows the standard drive. If you order with the +sbf4 option code, the relay output 3 is replaced with a thermistor i...

  • Page 29

    Vacon®100 flow - quick startup guide vacon • 26 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.5.2.2 pid control application quick setup parameters m1.1 wizards m1 quick setup: index parameter min max unit default id description 1.1.1 startup wizard 0 1 0 1170 0 = do not activate 1...

  • Page 30

    1 vacon • 27 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.15 identification 0 2 0 631 the automatic motor identification calculates or measures the motor parameters that are needed for optimum motor and speed control. 0 = no action 1 = at standstill 2 = wit...

  • Page 31

    Vacon®100 flow - quick startup guide vacon • 28 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 m1.33 pid control 1.22 i/o control reference a selection 1 20 6 117 selection of frequency reference source when control place is i/o a 0=pc 1=preset frequency 0 2=keypad reference 3=fieldb...

  • Page 32

    1 vacon • 29 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.33.4 process unit selection 1 44 1 1036 select the unit for process variables. See p3.13.1.4 1.33.5 process unit min varies varies varies 1033 the process unit value corresponding to 0% of the pid fe...

  • Page 33

    Vacon®100 flow - quick startup guide vacon • 30 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.5.3 multipump (single drive) application multipump (single drive) application is designed for applications where one drive is controlling a system consisting of up to 8 parallel motors (e...

  • Page 34

    1 vacon • 31 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 autochange -function can be used for equalising the wear of all motors in the system. Autochange function monitors the running hours of each motor and arranges the starting order of the motors accordin...

  • Page 35

    Vacon®100 flow - quick startup guide vacon • 32 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 figure 11. Principal control diagram, when all pumps are autochanged two individual control places can be used. Selection between control places a and b is done with di6. When control place...

  • Page 36

    1 vacon • 33 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.5.3.1 multipump (single drive) application default control connections figure 12. **) figure 12. Shows the standard drive. If you order with the +sbf4 option code, the relay output 3 is replaced with...

  • Page 37

    Vacon®100 flow - quick startup guide vacon • 34 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.5.3.2 multipump (single drive) application quick setup parameters m1.1 wizards m1 quick setup: index parameter min max unit default id description 1.1.1 startup wizard 0 1 0 1170 0 = do n...

  • Page 38

    1 vacon • 35 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.15 identification 0 2 0 631 the automatic motor identification calculates or measures the motor parameters that are needed for optimum motor and speed control. 0 = no action 1 = at standstill 2 = wit...

  • Page 39

    Vacon®100 flow - quick startup guide vacon • 36 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 m1.34 multipump (single drive) 1.22 i/o control reference a selection 1 20 6 117 selection of frequency reference source when control place is i/o a 0=pc 1=preset frequency 0 2=keypad refer...

  • Page 40

    1 vacon • 37 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.34.4 process unit selection 1 44 1 1036 select unit for process variables. See p3.13.1.4 1.34.5 process unit min varies varies varies 1033 the process unit value corresponding to 0 % of the pid feedb...

  • Page 41

    Vacon®100 flow - quick startup guide vacon • 38 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.34.19 autochange days 0 127 15904 range b0 = sunday b1 = monday b2 = tuesday b3 = wednesday b4 = thursday b5 = friday b6 = saturday 1.34.20 autochange time of day 00:00:00 23:59:59 time 1...

  • Page 42

    1 vacon • 39 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.5.4 multipump (multidrive) application multipump (multidrive) application is designed for a system consisting of up to 8 parallel variable speed motors (e.G. Pumps, fans, compressors). By default, mu...

  • Page 43

    Vacon®100 flow - quick startup guide vacon • 40 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 figure 15. Regulation in multifollower mode. Pump 1 is regulating and pumps 2 and 3 are following the speed of pump 1, as shown with curves a. The figure below shows an example of multimast...

  • Page 44

    1 vacon • 41 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 autochange function can be used for equalising the wear of all motors in the system. Autochange function monitors the running hours of each motor and arranges the starting order of the motors according...

  • Page 45

    Vacon®100 flow - quick startup guide vacon • 42 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.5.4.1 multipump (multidrive) application default control connections **) figure 17. Shows the standard drive. If you order with the +sbf4 option code, the relay output 3 is replaced with ...

  • Page 46

    1 vacon • 43 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.5.4.2 multipump (multidrive) system electric wiring diagrammes figure 18. 1 +10 v re f 2 ai 1 + 3 ai 1 - 4 ai 2 + 5 ai 2 - 6 +2 4v ou t 7 gn d 8 d in 1 9 di n2 10 di n3 11 cm 12 +2 4v ou t 13 gn d 14...

  • Page 47

    Vacon®100 flow - quick startup guide vacon • 44 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 figure 19. 1 + 10v re f 2 ai 1 + 3 ai 1 - 4 ai 2 + 5 ai 2 - 6 + 24v ou t 7 gn d 8 di n 1 9 di n 2 10 di n 3 11 cm 12 + 24v out 13 gn d 14 di n 4 15 di n 5 16 di n 6 17 cm 18 ao 1 + 19 ao 1 ...

  • Page 48

    1 vacon • 45 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 20. 1 +1 0v re f 2 ai 1 + 3 ai 1 - 4 ai 2 + 5 ai 2 - 6 +24v out 7 gnd 8 di n1 9 di n2 10 di n3 11 cm 12 +24v out 13 gnd 14 di n4 15 di n5 16 di n6 17 cm 18 ao 1 + 19 ao 1 - 30 +24v in a r s 485 ...

  • Page 49

    Vacon®100 flow - quick startup guide vacon • 46 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 figure 21. 1 +1 0 v re f 2 ai 1 + 3 ai 1 - 4 ai 2 + 5 ai 2 - 6 +2 4 v o u t 7 gn d 8 di n 1 9 di n 2 10 di n 3 11 cm 12 +2 4 v o u t 1 3 g n d 14 di n 4 15 di n 5 16 di n 6 17 cm 18 ao 1 + ...

  • Page 50

    1 vacon • 47 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 22. 1 + 10v re f 2 ai1 + 3 ai1 - 4 ai2 + 5 ai2 - 6 +2 4 v o u t 7 gn d 8 di n 1 9 di n 2 10 di n 3 11 cm 12 +2 4 v o u t 13 gn d 14 di n 4 15 di n 5 16 di n 6 17 cm 18 ao 1 + 19 ao 1 - 30 +2 4 v...

  • Page 51

    Vacon®100 flow - quick startup guide vacon • 48 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.5.4.3 multipump (multidrive) application quick setup parameters m1.1 wizards m1 quick setup: index parameter min max unit default id description 1.1.1 startup wizard 0 1 0 1170 0 = do not...

  • Page 52

    1 vacon • 49 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.15 identification 0 2 0 631 the automatic motor identification calculates or measures the motor parame- ters that are needed for opti- mum motor and speed control. 0 = no action 1 = at standstill 2 =...

  • Page 53

    Vacon®100 flow - quick startup guide vacon • 50 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 m1.35 multipump (multidrive) 1.22 i/o control reference a selection 1 20 6 117 selection of frequency reference source when control place is i/o a. 0=pc 1=preset frequency 0 2=keypad refere...

  • Page 54

    1 vacon • 51 vacon®100 flow - quick startup guide tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.35.4 process unit selection 1 44 1 1036 select the unit for process variables. See p3.13.1.4 1.35.5 process unit min varies varies varies 1033 the process unit value corresponding to 0 % of the pid f...

  • Page 55

    Vacon®100 flow - quick startup guide vacon • 52 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.35.18 autochange 0 1 1 1027 disable/enable rotation of starting order and priority of motors. 0 = disabled 1 = enabled 1.35.19 autochanged pump 0 1 1 1028 0 = auxiliary pump 1 = all pumps...

  • Page 56

    2 vacon • 54 user interfaces on vacon®100 flow tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 2. U ser interfaces on v acon ® 100 flow this chapter presents the differen user interfaces on vacon ® 100 flow: • keypad • vacon live • fieldbus 2.1 navigation on keypad see the keypad button and display...

  • Page 57

    User interfaces on vacon®100 flow vacon • 55 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 figure 23. Keypad navigation chart ma in m e n u su b m en u s su b m en u s su b m en u s ma in m e n u ma in m e n u m1 q u ic k se tu p m2. 1 mu lt im o n it o r m2. 3 ba s ic m2. 4 i /o m2...

  • Page 58: Or:

    2 vacon • 56 user interfaces on vacon®100 flow tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 2.2 vacon graphical keypad figure 24. Main menu 2.2.1 using the graphical keypad 2.2.1.1 editing values the selectable values can be accessed and edited in two different ways on the graphical keypad. Para...

  • Page 59: ...

    User interfaces on vacon®100 flow vacon • 57 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 figure 26. Typical editing of values on graphical keypad (numerical value) parameters with checkbox selection some parameters allow selecting several values. Make a checkbox selection at each ...

  • Page 60

    2 vacon • 58 user interfaces on vacon®100 flow tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 28. Control place remote control place i/o a, i/o b and fieldbus can be used as remote control places. I/o a and fieldbus have the lowest priority and can be chosen with parameter p3.2.1 (rem con...

  • Page 61

    User interfaces on vacon®100 flow vacon • 59 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 accessing the control page the control page is meant for easy operation and monitoring of the most essential values. 1. Anywhere in the menu structure, push the funct button. 2. Push the arrow...

  • Page 62

    2 vacon • 60 user interfaces on vacon®100 flow tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 changing direction rotation direction of the motor can quickly be changed by applying the funct button. Note! Changing direction command is not visible in the menu unless the selected control place is loc...

  • Page 63

    User interfaces on vacon®100 flow vacon • 61 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2.2.1.4 copying parameters note! This feature is available in graphical keypad only. The parameter copy function can be used to copy parameters from one drive to another. The parameters are fi...

  • Page 64

    2 vacon • 62 user interfaces on vacon®100 flow tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 2.2.1.5 comparing parameters with this function, the user can compare the active parameter set with one of these four sets: • set 1 (b6.5.4: save to set 1, see chapter 7.1.1 ) • set 2 (b6.5.6: save to set...

  • Page 65

    User interfaces on vacon®100 flow vacon • 63 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2.2.1.6 help texts the graphical keypad features instant help and information displays for various items. All parameters offer an instant help display. Select help and press the ok button. Tex...

  • Page 66

    2 vacon • 64 user interfaces on vacon®100 flow tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 2.3 vacon text keypad you can also choose a so-called text keypad for your user interface. It has mainly the same functionalities as the graphical keypad, although some of the functionalities are somewhat...

  • Page 67

    User interfaces on vacon®100 flow vacon • 65 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2.3.2 using the text keypad 2.3.2.1 editing the values change the value of a parameter by following the procedure below: 1. Locate the parameter. 2. Enter the edit mode by pressing ok . 3. Set...

  • Page 68

    2 vacon • 66 user interfaces on vacon®100 flow tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 changing control places change of control place from remote to local (keypad). 1. Anywhere in the menu structure, push the funct button. 2. Using the arrow buttons, select local/remote and confirm with th...

  • Page 69

    User interfaces on vacon®100 flow vacon • 67 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 changing direction rotation direction of the motor can quickly be changed by applying the funct button. Note! Changing direction command is not visible in the menu unless the selected control ...

  • Page 70

    2 vacon • 68 user interfaces on vacon®100 flow tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 2.4 menu structure table 1. Keypad menus quick setup see chapter 1. Monitor multi-monitor* trend curve* basic i/o extras/advanced timer functions pid controller external pid controller multipump maintenan...

  • Page 71

    User interfaces on vacon®100 flow vacon • 69 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2.4.1 quick setup the quick setup group includes the different wizards and quick setup parameters of the vacon ® 100 application. More detailed information on the parameters of this group you ...

  • Page 72

    2 vacon • 70 user interfaces on vacon®100 flow tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 timer functions monitoring of timer functions and the real time clock. See chapter 3.1.7. Pid controller monitoring of pid controller values. See chapter 3.1.8. External pid controller monitoring of exter...

  • Page 73

    User interfaces on vacon®100 flow vacon • 71 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2.5 vacon live vacon live is a pc-tool for commissioning and maintenance of new generation drives (vacon10, vacon20, vacon100). Vacon live tool can be downloaded from www.Vacon.Com. Vacon live...

  • Page 74

    3 vacon • 72 monitoring menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 3. M onitoring menu 3.1 monitor group the ac drive provides you with a possibility to monitor the actual values of parameters and signals as well as statuses and measurements. Some of the values to be monitored are customi...

  • Page 75

    Monitoring menu vacon • 73 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 figure 42. The trend curve feature also allows you to halt the progression of the curve and read the exact invidual values. 1. In trend curve view, select the display with the arrow button up (the frame of the ...

  • Page 76

    3 vacon • 74 monitoring menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 table 2. Trend curve parameters index parameter min max unit default id description m2.2.1 view trend curve enter this menu to select and monitor values for viewing in curve form. P2.2.2 sampling interval 100 432000 ms 100...

  • Page 77

    Monitoring menu vacon • 75 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 3.1.3 basic the basic monitoring values are presented in table 3. Below. Note! Only standard i/o board statuses are available in the monitor menu. Statuses for all i/o board signals can be found as raw data in ...

  • Page 78

    3 vacon • 76 monitoring menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 3.1.4 i/o 3.1.5 temperature inputs note! This parameter group is visible only with an option board for temperature measurement (opt-bh) installed. Table 4. I/o signal monitoring index monitoring value unit scale id descrip...

  • Page 79

    Monitoring menu vacon • 77 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 3.1.6 extras and advanced table 6. Advanced values monitoring index monitoring value unit scale id description v2.6.1 drive status word 1 43 bit coded word b1=ready b2=run b3=fault b6=runenable b7=alarmactive b...

  • Page 80

    3 vacon • 78 monitoring menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 v2.6.4 application status word2 1 90 bit coded status of application. Values are visible as checkboxes on graphical keypad. If checked ( ), the value is active. B0=acc/dec prohibited b1=motor switch open b2=pid active b3=p...

  • Page 81

    Monitoring menu vacon • 79 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 v2.6.13 motor regulator status 1 77 b0= current limit (motor) b1= current limit (generator) b2= torque limit (motor) b3= torque limit (generator) b4= overvoltage control b5= undervoltage control b6= power limit...

  • Page 82

    3 vacon • 80 monitoring menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 3.1.7 timer functions monitoring here you can monitor values of timer functions and the real time clock. 3.1.8 pid controller monitoring table 7. Monitoring of timer functions index monitoring value unit scale id descripti...

  • Page 83

    Monitoring menu vacon • 81 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 3.1.9 external pid controller monitoring 3.1.10 multipump monitoring note! Pump runtime 'pump 2 running time'...'pump 8 running time' are used only in multipump (single drive) mode. If multimaster or multifollo...

  • Page 84

    3 vacon • 82 monitoring menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 3.1.11 maintenance counters v2.10.5 multipump status 1 1628 0=not used 10=stopped 20=sleep 30=anti-blocking 40=auto-cleaning 50=flushing 60=soft filling 70=regulating 80=following 90=const. Producing 200=unknown v2.10.6 co...

  • Page 85

    Monitoring menu vacon • 83 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 3.1.12 fieldbus data monitoring table 12. Fieldbus data monitoring index monitoring value unit scale id description v2.12.1 fb control word 1 874 fieldbus control word used by application in bypass mode/format....

  • Page 86

    4 vacon • 84 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4. P arameters menu 4.1 group 3.1: motor settings 4.1.1 motor nameplate parameters table 13. Motor nameplate parameters index parameter min max unit default id description p3.1.1.1 motor nominal voltage varies varies v var...

  • Page 87

    Parameters menu vacon • 85 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.1.2 motor control settings table 14. Motor control settings index parameter min max unit default id description p3.1.2.2 motor type 0 1 0 650 0 = induction motor 1 = pm motor p3.1.2.3 switching frequency 1.5 ...

  • Page 88

    4 vacon • 86 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.1.3 motor limit settings p3.1.2.13 stator voltage adjust 50.0 150.0 % 100.0 659 parameter for adjusting the stator voltage in permanent magnet motors. Table 15. Motor limit settings index parameter min max unit default i...

  • Page 89

    Parameters menu vacon • 87 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.1.4 open loop settings table 16. Open loop settings index parameter min max unit default id description p3.1.4.1 u/f ratio 0 2 0 108 type of u/f curve between zero frequency and the field weakening point. 0=l...

  • Page 90

    4 vacon • 88 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 table 17. I/f start parameters index parameter min max unit default id description p3.1.4.12.1 i/f start 0 1 0 534 0 = disabled 1 = enabled p3.1.4.12.2 i/f start frequency 0.0 p3.1.1.2 hz 10.0 535 output frequency limit be...

  • Page 91

    Parameters menu vacon • 89 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.2 group 3.2: start/stop setup * the default value of the parameter depends on the application that is selected with parameter p1.2 application. See chapter 10.1 default parameter values according to the selec...

  • Page 92

    4 vacon • 90 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.3 group 3.3: references 4.3.1 frequency reference parameters table 19. Frequency reference parameters index parameter min max unit default id description p3.3.1.1 minimum frequency reference 0.00 p3.3.1.2 hz 0.00 101 min...

  • Page 93

    Parameters menu vacon • 91 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 * the default value of the parameter depends on the application that is selected with parameter p1.2 application. See chapter 10.1 default parameter values according to the selected application. P3.3.1.7 keypad...

  • Page 94

    4 vacon • 92 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.3.2 preset frequencies * the default value of the parameter depends on the application that is selected with parameter p1.2 application. See chapter 10.1 default parameter values according to the selected application. Ta...

  • Page 95

    Parameters menu vacon • 93 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.3.3 motor potentiometer parameters 4.3.4 flushing parameters * the default value of the parameter depends on the application that is selected with parameter p1.2 application. See chapter 10.1 default paramete...

  • Page 96

    4 vacon • 94 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.4 group 3.4: ramps and brakes setup 4.4.1 ramp 1 setup 4.4.2 ramp 2 setup table 23. Ramp 1 setup index parameter min max unit default id description p3.4.1.1 ramp 1 shape 0.0 100.0 % 0.0 500 the start and the end of acce...

  • Page 97

    Parameters menu vacon • 95 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.4.3 start magnetisation parameters 4.4.4 dc brake parameters 4.4.5 flux braking parameters table 25. Start magnetisation parameters index parameter min max unit default id description p3.4.3.1 start magnetisi...

  • Page 98

    4 vacon • 96 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.5 group 3.5: i/o configuration 4.5.1 digital input settings table 28. Digital input settings index parameter default id description p3.5.1.1 control signal 1 a digin slota.1* 403 ctrl signal 1 when control place is i/o a...

  • Page 99

    Parameters menu vacon • 97 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 p3.5.1.26 quick stop activation digin slot0.2 1213 open = activated. See parameter group quick stop in order to configure these functions. P3.5.1.27 timer 1 digin slot0.1 447 rising edge starts timer 1 programm...

  • Page 100

    4 vacon • 98 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 * the default value of the parameter depends on the application that is selected with parameter p1.2 application. See chapter 10.1 default parameter values according to the selected application. 4.5.2 analogue inputs note!...

  • Page 101

    Parameters menu vacon • 99 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 analogue input 3 analogue input 4 analogue input 5 analogue input 6 table 31. Analogue input 3 settings index parameter min max unit default id description p3.5.2.3.1 ai3 signal selection anin slotd.1 141 see p...

  • Page 102

    4 vacon • 100 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.5.3 digital outputs, slot b (standard) * the default value of the parameter depends on the application that is selected with parameter p1.2 application. See chapter 10.1 default parameter values according to the selecte...

  • Page 103

    Parameters menu vacon • 101 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.5.4 expander slots c, d and e digital outputs shows only parameters for existing outputs on option boards placed in slots c, d and e. Selections as in standard ro1 (p3.5.3.2.1). This group or these parameter...

  • Page 104

    4 vacon • 102 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.5.5 analogue outputs, slot a (standard) * the default value of the parameter depends on the application that is selected with parameter p1.2 application. See chapter 10.1 default parameter values according to the select...

  • Page 105

    Parameters menu vacon • 103 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.5.6 expander slots c,d and e analogue outputs shows only parameters for existing outputs on option boards placed in slots c, d and e. Selections as in standard ao1 (p3.5.4.1.1). This group or these parameter...

  • Page 106

    4 vacon • 104 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.6 group 3.6: fieldbus data mapping fieldbus process data out table 38. Presents the default values and the corresponding scaling for process data out, if the parameters listed in table 37 are not changed. Example: value...

  • Page 107

    Parameters menu vacon • 105 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.7 group 3.7: prohibit frequencies 4.8 group 3.8: supervisions choose here: 1. One or two (p3.8.1/p3.8.5) signal values for supervision. 2. Whether the low or high limits are supervised (p3.8.2/p3.8.6) 3. The...

  • Page 108

    4 vacon • 106 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 p3.8.4 supervision #1 limit hysteresis 0.00 50.00 varies 5.00 1434 supervision limit hysteresis for selected item. Unit is set automatically. P3.8.5 supervision #2 item selection 0 17 1 1435 see p3.8.1. P3.8.6 supervision...

  • Page 109

    Parameters menu vacon • 107 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.9 group 3.9: protections 4.9.1 general protections settings table 41. General protections settings index parameter min max unit default id description p3.9.1.2 response to external fault 0 3 2 701 0 = no act...

  • Page 110

    4 vacon • 108 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.9.2 motor thermal protections settings 4.9.3 motor stall protection settings table 42. Motor thermal protection settings index parameter min max unit default id description p3.9.2.1 motor thermal protection 0 3 2 704 0 ...

  • Page 111

    Parameters menu vacon • 109 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.9.4 underload (dry pump) protection settings 4.9.5 quick stop settings table 44. Motor underload protection settings index parameter min max unit default id description p3.9.4.1 underload fault 0 3 0 713 0 =...

  • Page 112

    4 vacon • 110 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.9.6 temperature input fault 1 settings note! This parameter group is visible only with an option board for temperature measurement (optbh) installed. Table 46. Temperature input fault 1 settings index parameter min max ...

  • Page 113

    Parameters menu vacon • 111 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.9.7 temperature input fault 2 settings note! This parameter group is visible only with an option board for temperature measurement (optbh) installed. Table 47. Temperature input fault 2 settings index parame...

  • Page 114

    4 vacon • 112 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.9.8 ai low protection table 48. Ai low protection settings index parameter min max unit default id description p3.9.8.1 analogue input low protection 0 2 2 767 0 = no protection 1 = protection enabled in run state 2 = p...

  • Page 115

    Parameters menu vacon • 113 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.10 group 3.10: automatic reset * the default value of the parameter depends on the application that is selected with parameter p1.2 application. See chapter 10.1 default parameter values according to the sel...

  • Page 116

    4 vacon • 114 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.11 group 3.11: application settings table 50. Application settings index parameter min max unit default id description p3.11.1 password 0 9999 0 1806 administrator password no current function p3.11.2 c/f selection 0 1 ...

  • Page 117

    Parameters menu vacon • 115 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.12 group 3.12: timer functions interval 1 interval 2 interval 3 interval 4 table 51. Timer functions, interval 1 index parameter min max unit default id description p3.12.1.1 on time 00:00:00 23:59:59 hh:mm:...

  • Page 118

    4 vacon • 116 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 interval 5 timer 1 timer 2 timer 3 table 55. Timer functions, interval 5 index parameter min max unit default id description p3.12.5.1 on time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1484 see p3.12.1.1. P3.12.5.2 off time 00:...

  • Page 119

    Parameters menu vacon • 117 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.13 group 3.13: pid controller 1 4.13.1 basic settings table 59. Pid controller 1 basic settings index parameter min max unit default id description p3.13.1.1 pid gain 0.00 1000.00 % 100.00 118 if the value o...

  • Page 120

    4 vacon • 118 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 p3.13.1.4 process unit selection 1 44 1 1036 select unit for actual value. 1=% 2=1/min 3=rpm 4=ppm 5=pps 6=l/s 7=l/min 8=l/h 9=kg/s 10=kg/min 11=kg/h 12=m3/s 13=m3/min 14=m3/h 15=m/s 16=mbar 17=bar 18=pa 19=kpa 20=mvs 21=...

  • Page 121

    Parameters menu vacon • 119 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 p3.13.1.9 dead band varies varies varies 0 1056 dead band area around the setpoint in process units.The pid output is locked if the feedback stays within the deadband area for a predefined time. P3.13.1.10 dea...

  • Page 122

    4 vacon • 120 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.13.2 setpoints table 60. Setpoints settings index parameter min max unit default id description p3.13.2.1 keypad setpoint 1 varies varies varies 0 167 p3.13.2.2 keypad setpoint 2 varies varies varies 0 168 p3.13.2.3 set...

  • Page 123

    Parameters menu vacon • 121 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 * the default value of the parameter depends on the application that is selected with parameter p1.2 application. See chapter 10.1 default parameter values according to the selected application. P3.13.2.12 set...

  • Page 124

    4 vacon • 122 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.13.3 feedback settings table 61. Feedback settings index parameter min max unit default id description p3.13.3.1 feedback function 1 9 1 * 333 1=only source1 in use 2=sqrt(source1); (flow=constant x sqrt(pressure)) 3= s...

  • Page 125

    Parameters menu vacon • 123 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 * the default value of the parameter depends on the application that is selected with parameter p1.2 application. See chapter 10.1 default parameter values according to the selected application. 4.13.4 feedfor...

  • Page 126

    4 vacon • 124 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.13.5 sleep function settings 4.13.6 feedback supervision parameters table 63. Sleep function settings index parameter min max unit default id description p3.13.5.1 sp1 sleep frequency limit 0.00 320.00 hz 0.00 1016 driv...

  • Page 127

    Parameters menu vacon • 125 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.13.7 pressure loss compensation parameters table 65. Pressure loss compensation parameters index parameter min max unit default id description p3.13.7.1 enable compensation for setpoint 1 0 1 0 1189 enables ...

  • Page 128

    4 vacon • 126 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.13.8 soft fill settings table 66. Soft fill settings index parameter min max unit default id description p3.13.8.1 soft fill function 0 2 0 1094 0 = disabled 1 = enabled, level 2 = enabled, timeout p3.13.8.2 soft fill f...

  • Page 129

    Parameters menu vacon • 127 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.13.9 input pressure supervision table 67. Input pressure supervision parameters index parameter min max unit default id description p3.13.9.1 enable supervision 0 1 0 1685 0 = disabled 1 = enabled enables th...

  • Page 130

    4 vacon • 128 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.13.10 sleep - no demand detection p3.13.9.8 supervision fault level varies varies p3.13.9.3 0.10 1692 fault (fault id 1409) will be launched if supervision signal stays below the fault level longer than the time defined...

  • Page 131

    Parameters menu vacon • 129 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.14 group 3.14: external pid controller 4.14.1 basic settings for external pid controller for more detailed information, see chapter 4.13. Table 69. Basic settings for external pid-controller index parameter ...

  • Page 132

    4 vacon • 130 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.14.2 external pid controller, setpoints table 70. External pid-controller, setpoints index parameter min max unit default id description p3.14.2.1 keypad setpoint 1 p3.14.1.8 p3.14.1.8 varies 0.00 1640 p3.14.2.2 keypad ...

  • Page 133

    Parameters menu vacon • 131 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.14.3 feedbacks for more detailed information, see chapter 4.13. 4.14.4 feedback supervision for more detailed information, see chapter 4.13. Table 71. External pid-controller, feedbacks index parameter min m...

  • Page 134

    4 vacon • 132 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.15 group 3.15: multipump 4.15.1 multipump parameters table 73. Multipump parameters index parameter min max unit default id description p3.15.1 multipump mode 0 2 0 * 1785 0 = single drive 1 = multifollower 2 = multimas...

  • Page 135

    Parameters menu vacon • 133 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 p3.15.9 autochange days 0 127 0 1786 weekdays, when starting order is rearranged (autochanged). Note! This parameter is used only if p3.15.6=2 and rtc battery is installed. Lisätään: b0=sunday b1=monday b2=tue...

  • Page 136

    4 vacon • 134 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 * the default value of the parameter depends on the application that is selected with parameter p1.2 application. See chapter 10.1 default parameter values according to the selected application. 4.15.2 interlock signals m...

  • Page 137

    Parameters menu vacon • 135 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.15.3 overpressure supervision parameters 4.15.4 pump running time counters 4.15.5 advanced settings table 75. Overpressure supervision parameters index parameter min max unit default id description p3.15.16....

  • Page 138

    4 vacon • 136 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.16 group 3.16: maintenance counters table 78. Maintenance counter parameters index parameter min max unit default id description p3.16.1 counter 1 mode 0 2 0 1104 0 = not used 1 = hours 2 = revolutions*1000 p3.16.2 coun...

  • Page 139

    Parameters menu vacon • 137 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.17 group 3.17: fire mode table 79. Fire mode parameters index parameter min max unit default id description p3.17.1 fire mode password 0 9999 0 1599 1002 = enabled 1234 = test mode p3.17.2 fire mode frequenc...

  • Page 140

    4 vacon • 138 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.18 group 3.18: motor preheat parameters table 80. Motor preheat parameters index parameter min max unit default id description p3.18.1 motor preheat function 0 4 0 1225 0 = not used 1 = always in stop state 2 = controll...

  • Page 141

    Parameters menu vacon • 139 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.19 group 3.19: drive customiser drive customiser is a programmable mini-plc function integrated inside the drive. Drive customiser enables the drive to adapt to almost any function requiring i/o and control ...

  • Page 142

    4 vacon • 140 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.20 group 3.21: pump control 4.20.1 auto-cleaning parameters table 81. Auto-cleaning parameters index parameter min max unit default id description p3.21.1.1 cleaning function 0 3 0 1714 0=disabled 1=enabled (din) 2=enab...

  • Page 143

    Parameters menu vacon • 141 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.20.2 jockey pump parameters 4.20.3 priming pump parameters 4.20.4 anti-blocking parameters table 82. Jockey pump parameters index parameter min max unit default id description p3.21.2.1 jockey function 0 2 0...

  • Page 144

    4 vacon • 142 parameters menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 p3.21.4.3 anti-blocking frequency p3.3.1.1 p3.3.1.2 hz 15.0 1504 defines the frequency reference, which is used when the anti-blocking function is activated. Table 84. Anti-blocking parameters.

  • Page 145

    Parameters menu vacon • 143 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.20.5 frost protection parameters frost protection parameters index parameter min max unit default id description p3.21.5.1 frost protection 0 1 0 1704 0 = disabled 1 = enabled p3.21.5.2 temperature signal 0 ...

  • Page 146

    5 vacon • 144 diagnostics menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 5. D iagnostics menu 5.1 active faults 5.2 reset faults 5.3 fault history table 85. Menu function description active faults when a fault/faults appear(s), the display with the name of the fault starts to blink. Press ok ...

  • Page 147

    Diagnostics menu vacon • 145 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.4 total counters see further information on the counters in chapter 8.13.6 pump running time counters. See chapter 8.18 counters if you use fieldbus to read the values. Table 88. Diagnostics menu, total cou...

  • Page 148

    5 vacon • 146 diagnostics menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 5.5 trip counters see chapter 8.18 counters if you use fieldbus to read the values. 5.6 software info table 89. Diagnostics menu, trip counters parameters index parameter min max unit default id description p4.5.1 energy...

  • Page 149

    I/o and hardware menu vacon • 147 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 6 6. I/o and hardware menu 6.1 basic i/o monitor here the statuses of inputs and outputs. Table 91. I/o and hardware menu, basic i/o parameters index parameter min max unit default id description v5.1.1 di...

  • Page 150

    6 vacon • 148 i/o and hardware menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 6.2 option board slots the parameters of this group depend on the option board installed. If no option board is placed in slots c, d or e, no parameters are visible. See chapter 8.5.1 programming of digital and anal...

  • Page 151

    I/o and hardware menu vacon • 149 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 6 6.4 power unit settings fan the fan operates in optimised or always-on mode. In the optimised mode, fan speed is controlled according to the drive's internal logic that receives data from temperature mea...

  • Page 152

    6 vacon • 150 i/o and hardware menu tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 6.5 keypad table 96. I/o and hardware menu, keypad parameters index parameter min max unit default id description p5.7.1 timeout time 0 60 min 0 * time after which the display returns to page defined with parameter ...

  • Page 153

    I/o and hardware menu vacon • 151 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 6 6.6 fieldbus parameters related to different fieldbus boards can also be found in the i/o and hardware menu. These parameters are explained in more detail in the respective fieldbus manual. Table 97. Sub...

  • Page 154

    7 vacon • 152 user settings, favourites and user level tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 7. U ser settings , favourites and user level menus 7.1 user settings 7.1.1 parameter backup table 98. User settings menu, general settings index parameter min max unit default id description p6.1...

  • Page 155

    User settings, favourites and user level menus vacon • 153 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 7.2 favourites note! This menu is not available in the text keypad. Favourites are typically used to collect a set of parameters or monitoring signals from any of the keypad menu...

  • Page 156

    7 vacon • 154 user settings, favourites and user level tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 46. P8.2 access code 0 99999 0 2362 if set to other value than 0 before switching to monitoring when e.G. User level normal is active, the access code will be asked when trying to switch ba...

  • Page 157

    Monitoring value and parameter descriptions vacon • 155 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8. M onitoring value and parameter descriptions 8.1 monitoring value descriptions in this chapter you will find additional information on some of the monitoring values. The basic de...

  • Page 158

    8 vacon • 156 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.2 parameter descriptions due to its user-friendliness and simplicity of use, most parameters of the drive only require a basic description, which is given in parameter tables in chapter 4 paramet...

  • Page 159

    Monitoring value and parameter descriptions vacon • 157 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.3 motor settings p3.1.1.2 m otor nominal frequency (id 111) note! When this parameter is changed, parameters p3.1.4.2 field weakening point frequency and p3.1.4.3 voltage at field...

  • Page 160

    8 vacon • 158 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 p3.1.2.4 i dentification (id 631) the automatic motor identification calculates or measures the motor parameters that are needed for optimum motor and speed control. Identification run is a part of...

  • Page 161

    Monitoring value and parameter descriptions vacon • 159 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 47. Motor switch p3.1.2.10 o vervoltage control (id 607) p3.1.2.11 u ndervoltage control (id 608) these parameters allow the under-/overvoltage controllers to be switched out...

  • Page 162

    8 vacon • 160 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 when the value of parameter p3.1.2.2 (motor type) parameter is changed to pms motor , the parameters p3.1.4.2 (field weakening point frequency) and p3.1.4.3 (voltage at field weakening point) will ...

  • Page 163

    Monitoring value and parameter descriptions vacon • 161 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 p3.1.4.1 u/f r atio (id 108) figure 49. Linear and squared change of motor voltage, id 602 = p3.1.4.2 field weakening point, id 603 = p3.1.4.3 voltage at field weakening point table...

  • Page 164

    8 vacon • 162 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 50. Programmable u/f curve, d 602 = p3.1.4.2 field weakening point, id 603 = p3.1.4.3 voltage at field weakening point, id 604 = p3.1.4.4 u/f midpoint frequency, id 605 = p3.1.4.5 u/f midpoi...

  • Page 165

    Monitoring value and parameter descriptions vacon • 163 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 p3.1.4.7 f lying start (id 1590) flying start can be configured by setting the bits of flying start options parameter. The adjustable bits include disabling of dc pulses and ac scan...

  • Page 166

    8 vacon • 164 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.3.1 i/f start function the i/f start function is typically used with permanent magnet motors (pm) to start the motor with constant current control. This is useful with high power motors, in which...

  • Page 167

    Monitoring value and parameter descriptions vacon • 165 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.4 start/stop setup start/stop commands are given differently depending on the control place. Remote control place (i/o a): start, stop and reverse commands are controlled by 2 dig...

  • Page 168

    8 vacon • 166 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 52. I/o a start/stop logic, block diagram io io p p kp 0 v io sel g in 0 in 1 kp v v = = v 1 eq in 1 in 2 and in 1 in 2 v v 9144.Emf no false yes true info message io_startfunction i/o ctrl ...

  • Page 169

    Monitoring value and parameter descriptions vacon • 167 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 53. I/o a start/stop logic = 0 explanations: table 106. Selection number selection name note 0 cs1: forward cs2: backward the functions take place when the contacts are close...

  • Page 170

    8 vacon • 168 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 54. I/o a start/stop logic = 1 explanations: table 108. Selection number selection name description 1 cs1: forward (edge) cs2: inverted stop cs3: backward (edge) for 3-wire control (pulse co...

  • Page 171

    Monitoring value and parameter descriptions vacon • 169 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 55. I/o a start/stop logic = 2 explanations: table 110. Selection number selection name note 2 cs1: forward (edge) cs2: backward (edge) shall be used to exclude the possibili...

  • Page 172

    8 vacon • 170 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 56. I/o a start/stop logic = 3 table 112. Selection number selection name note 3 cs1: start cs2: reverse table 113. 1 control signal (cs) 1 activates causing the output frequency to rise. Th...

  • Page 173

    Monitoring value and parameter descriptions vacon • 171 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 57. I/o a start/stop logic = 4 table 114. Selection number selection name note 4 cs1: start (edge) cs2: reverse shall be used to exclude the possibility of an unintentional s...

  • Page 174

    8 vacon • 172 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.5 references 8.5.1 frequency reference the requency reference source is programmable for all control places except pc , which always takes the reference from the pc tool. Remote control place (i/...

  • Page 175

    Monitoring value and parameter descriptions vacon • 173 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 preset frequencies 1 to 7: value ‘1’ selected for parameter p3.3.3.1: according to how many of the inputs assigned for preset frequency selections are active, you can apply the pres...

  • Page 176

    8 vacon • 174 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.5.3 motor potentiometer parameters with a motor potentiometer function, the user can increase and decrease the output frequency. By connecting a digital input to parameter p3.3.4.1 ( motor potent...

  • Page 177

    Monitoring value and parameter descriptions vacon • 175 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 58. Motor potentiometer parameters 8.5.4 flushing parameters the flushing function is used for a momentary overriding of normal control. The function can be used for flushing...

  • Page 178

    8 vacon • 176 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.6 ramps and brakes setup p3.4.1.1 r amp 1 shape (id 500) p3.4.2.1 r amp 2 shape (id 501) the start and end of acceleration and deceleration ramps can be smoothed with these parameters. Setting th...

  • Page 179

    Monitoring value and parameter descriptions vacon • 177 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 60. Ramp 2 activation when output frequency exceeds the threshold level. (p.3.4.5.2 = ramp threshold freg., p3.4.1.2 = acc. Time 1, p3.4.2.2 = acc. Time 2, p3.4.1.3 =dec. Tim...

  • Page 180

    8 vacon • 178 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.7 i/o configuration 8.7.1 programming of digital and analogue inputs the programming of inputs in the vacon ® 100 flow is very flexible. The available inputs on the standard and optional i/o can ...

  • Page 181

    Monitoring value and parameter descriptions vacon • 179 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.7.1.1 digital inputs the applicable functions for digital inputs are arranged as parameters in parameter group m3.5.1. The value given to the parameter is a reference to the digit...

  • Page 182

    8 vacon • 180 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 this is what is shown in table 28. Digital input settings in chapter 4: assume you need to change the selected input. Instead of di3 you wish to use di6 (terminal 16) on the standard i/o. Do as ins...

  • Page 183

    Monitoring value and parameter descriptions vacon • 181 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 now, the function external fault close is controlled with a digital signal to digital input di6 (terminal 16). Note! The function is not assigned to any terminal, or, the the input ...

  • Page 184

    8 vacon • 182 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.7.1.2 analogue inputs the target input for the analogue frequency reference signal can also be chosen from the available analogue inputs. Figure 65. Given the standard i/o board compilation on th...

  • Page 185

    Monitoring value and parameter descriptions vacon • 183 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 66. Programming analogue inputs with graphical keypad figure 67. Programming analogue inputs with text keypad programming instructions graphical keypad text keypad 1. Select ...

  • Page 186

    8 vacon • 184 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.7.1.3 descriptions of signal sources 8.7.2 default assignments of programmable inputs in vacon 100 flow application, the default assignments of the programmable digital and analogue inputs vary d...

  • Page 187

    Monitoring value and parameter descriptions vacon • 185 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.7.3 digital inputs digital inputs are very flexible to use. Parameters are functions that are connected to the required digital input terminal. The digital inputs are represented ...

  • Page 188

    8 vacon • 186 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 p3.5.2.1.3 ai1 signal range (id 379) the signal range for the analogue signal can be selected as: type of the analogue input signal (current or voltage) is selected by the dip switches on the contr...

  • Page 189

    Monitoring value and parameter descriptions vacon • 187 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 70. Analogue input signal range, selection ‘1’ p3.5.2.1.4 ai1 custom . Min (id 380) p3.5.2.1.5 ai1 custom . Max (id 381) these parameters allow you to freely adjust the analo...

  • Page 190

    8 vacon • 188 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 in the following examples, the analogue input signal is used as frequency reference. The figures show how the scaling of the analogue input signal is changed depending on the setting of this parame...

  • Page 191

    Monitoring value and parameter descriptions vacon • 189 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.7.5 digital outputs p3.5.3.2.1 b asic ro1 function (id 11001) table 125. Output signals via ro1 selection selection name description 0 not used output not used 1 ready the ac driv...

  • Page 192

    8 vacon • 190 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 31 fieldbus process data in1 bit 0 digital (relay) output control from fieldbus process data in1, bit 0. 32 fieldbus process data in1 bit 1 digital (relay) output control from fieldbus process data...

  • Page 193

    Monitoring value and parameter descriptions vacon • 191 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.7.6 analogue outputs p3.5.4.1.1 ao1 function (id 10050) this parameter defines the content of the analogue output signal 1. The scaling of the analogue output signal depends on th...

  • Page 194

    8 vacon • 192 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 p3.5.4.1.4 ao1 minimum scale (id 10053) p3.5.4.1.5 ao1 maximum scale (id 10054) these parameters can be used to freely adjust the analogue output signal scaling. The scale is defined in process uni...

  • Page 195

    Monitoring value and parameter descriptions vacon • 193 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 74. Ao1 signal scaling 0 hz [hz ] [%] 0% 100% 50% 0 ma 20 ma 10 ma 10 hz 40 hz 9249.Emf max freq reference output frequency analog output signal ao min scale ao max scale.

  • Page 196

    8 vacon • 194 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.8 prohibit frequencies in some systems it may be necessary to avoid certain frequencies due to mechanical resonance problems. By setting up prohibit frequencies, it is possible to skip these rang...

  • Page 197

    Monitoring value and parameter descriptions vacon • 195 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 p3.7.7 ramp time factor (id 518) the ramp time factor defines the acceleration/deceleration time when the output frequency is in a prohibited frequency range. The ramp time factor i...

  • Page 198

    8 vacon • 196 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.9 supervisions p3.9.1.2 r esponse to external fault (id 701) an alarm message or a fault action and message is generated by an external fault signal in one of the programmable digital inputs (di3...

  • Page 199

    Monitoring value and parameter descriptions vacon • 197 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 77. Motor thermal current it curve, id 706 = p3.9.2.3 zero speed cooling factor p3.9.2.4 m otor thermal time constant (id 707) this is the thermal time constant of the motor....

  • Page 200

    8 vacon • 198 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 78. Motor thermal time constant p3.9.2.5 m otor thermal loadability (id 708) setting value to 130% means that the nominal temperature will be reached with 130% of motor nominal current. Figu...

  • Page 201

    Monitoring value and parameter descriptions vacon • 199 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.9.2 motor stall protection the motor stall protection protects the motor from short time overload situations such as one caused by a stalled shaft. The reaction time of the stall ...

  • Page 202

    8 vacon • 200 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 the underload curve is a squared curve set between the zero frequency and the field weakening point. The protection is not active below 5hz (the underload time counter is stopped). The torque value...

  • Page 203

    Monitoring value and parameter descriptions vacon • 201 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 82. Underload time counter function, id 713 = p3.9.4.1 underload fault, id 716 = p3.9.4.4 underload protection:time limit p3.9.5.1 q uick stop mode (id 1276) p3.5.1.26 q uick...

  • Page 204

    8 vacon • 202 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 83. Quick stop logic or in 1 in 2 fb i/o 9124.Emf . . / ? B yes fault control word 12 quick stop activ normal operation start stop sequence according to ”quick stop mode” and ”quick stop dec...

  • Page 205

    Monitoring value and parameter descriptions vacon • 203 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 p3.9.8.1 a nalogue input low protection (id 767) this parameter defines if the ai low protection is used or not. Ai low protection is used to detect analogue input signal failures, ...

  • Page 206

    8 vacon • 204 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.10 automatic reset p3.10.1 a utomatic reset (id 731) activate the automatic reset after fault with this parameter. Note! Automatic reset is allowed for certain faults only. By giving the paramete...

  • Page 207

    Monitoring value and parameter descriptions vacon • 205 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.11 timer functions the time functions (time channels) in the vacon ® 100 give you the possibility to program functions to be controlled by the internal rtc (real time clock). Prac...

  • Page 208

    8 vacon • 206 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 timers can be used to set the active time channel during a certain time by a command from a digital input (or a time channel). The below parameters will set the timer active when digital input 1 on...

  • Page 209

    Monitoring value and parameter descriptions vacon • 207 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 87. Final configuration, where time channel 1 is used as control signal for start command instead of a digital input..

  • Page 210

    8 vacon • 208 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.12 pid controller 1 p3.13.1.9 dead band (id 1056) p3.13.1.10 dead band delay (id 1057) the pid controller output is locked, if the actual value stays within the deadband area around the reference...

  • Page 211

    Monitoring value and parameter descriptions vacon • 209 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 89. Feedforward control 8.12.2 sleep function this function will put the drive into sleep mode, if the frequency stays below the sleep limit for a longer time than that set w...

  • Page 212

    8 vacon • 210 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 p3.13.5.3 sp1 w ake u p l evel (id 1018) p3.13.5.4 sp1 w ake u p m ode (id 1019) parameters sp1 wake up level and sp1 wake up mode define the moment the drive wakes up from the sleep mode, which is...

  • Page 213

    Monitoring value and parameter descriptions vacon • 211 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 p3.13.5.7 sp2 s leep f requency (id 1075) see the description of parameter p3.13.5.1. P3.13.5.8 sp2 s leep d elay (id 1076) see the description of parameter p3.13.5.2. P3.13.5.9 sp2...

  • Page 214

    8 vacon • 212 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.12.4 pressure loss compensation when pressurising a long pipe with many outlets, the best place for the sensor would probably be halfway down the pipe (position 2). However, sensors might, for ex...

  • Page 215

    Monitoring value and parameter descriptions vacon • 213 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 94. Enable setpoint 1 for pressure loss compensation 8.12.5 soft fill soft fill function is used to bring the process to a certain level at slow speed before the pid controll...

  • Page 216

    8 vacon • 214 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 95.Soft fill function p3.13.8.1 s oft fill function (id 1094) the parameter defines the operation mode of soft fill function. Using soft fill function in the multipump system is recommended ...

  • Page 217

    Monitoring value and parameter descriptions vacon • 215 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 p3.13.8.2 s oft fill frequency (id 1055) the parameter defines the constant frequency reference, which is used when soft fill function is active. P3.13.8.3 s oft fill level (id 1095...

  • Page 218

    8 vacon • 216 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 96. Location of pressure sensor (pt), i = inlet, o = outlet figure 97.Input pressure supervision pt i o 3080.Emf 3 ~ ( ) input pressure supervision fault level input pressure alarm digital o...

  • Page 219

    Monitoring value and parameter descriptions vacon • 217 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.12.7 sleep - no demand detection function setpoint is reached and frequency reference is steady within a parametric range band, which is right above the sleep frequency threshold....

  • Page 220

    8 vacon • 218 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 a = output frequency is within hysteresis for given time, bias is added to actual value here b = entering sleep mode here c = sndd frequency hysteresis (p3.13.10.3) d = sndd supervision time (p3.13...

  • Page 221

    Monitoring value and parameter descriptions vacon • 219 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.13 multipump function multipump function is designed for controlling a system where up to 8 motors (e.G. Pumps, fans or compressors) are operating in parallel. The internal pid co...

  • Page 222

    8 vacon • 220 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 5 set total number of drives used in the multipump system . • this value is set with parameter p1.35.14 (quick setup parameter menu). • the same parameter can be found from menu parameters -> group...

  • Page 223

    Monitoring value and parameter descriptions vacon • 221 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 now, the basic settings of multipump system are configured. The same check list can be used when configuring the next drives in the system. 8.13.2 system configuration multipump fun...

  • Page 224

    8 vacon • 222 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 99. Single drive configuration (pt = pressure sensor) 3 ~ start / stop pt ro2 ro3 ro8 m1 m2 m3 m8 3088.Emf m1 m2 m3 m8.

  • Page 225

    Monitoring value and parameter descriptions vacon • 223 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 multidrive configuration multidrive modes (multimaster and multifollower) are designed to control a system of up to 8 variable speed pumps. Each pump is controlled by its own drive....

  • Page 226

    8 vacon • 224 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 produce this by itself, it requests the next auxiliary pump to start via relay output signal. When the auxiliary pump is started, the regulating pump continues regulating, starting from minimum fre...

  • Page 227

    Monitoring value and parameter descriptions vacon • 225 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 102. Regulation in multifollower mode. Pump 1 is regulating, and pumps 2 and 3 are following the speed of pump 1, as shown with curves a. 1 = multimaster multimaster mode is ...

  • Page 228

    8 vacon • 226 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 103. Regulation in multimaster mode. Curves a show the regulating of the pumps. B = the pumps are locked to constant production frequency p3.15.2 n umber of pumps (id 1001) defines the total...

  • Page 229

    Monitoring value and parameter descriptions vacon • 227 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 0 = start and pid feedback signals not connected to the drive in question 1 = only start signals connected to the drive in question 2 = both start and pid feedback signals connected...

  • Page 230

    8 vacon • 228 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 104. Principle wiring of the individual feedback sensors a common sensor can also be used. The sensor (transducer) can be supplied either by using the external 24v power supply or from the d...

  • Page 231

    Monitoring value and parameter descriptions vacon • 229 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 105.Principle wiring of common sensor (supplied from the drive i/o board) figure 106. Principle wiring of common sensor (supplied from the external 24v) 4 ai2+ 5 ai2- analog ...

  • Page 232

    8 vacon • 230 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 if a sensor is supplied from the drives i/o board (see figure 108) and the diodes are connected between terminals 12 and 17, the digital inputs must be isolated from the ground by setting the isola...

  • Page 233

    Monitoring value and parameter descriptions vacon • 231 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 p3.15.7 a utochanged p umps (id 1028) note! See also chapter 1.5.3 multipump (single drive) application. Wiring there are two different ways to make the connections depending on whe...

  • Page 234

    8 vacon • 232 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1 = all pumps: if the regulating motor needs to be included in the autochange or interlock logic, make the connection according to figure 109. Below. Every motor is controlled with one relay and th...

  • Page 235

    Monitoring value and parameter descriptions vacon • 233 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 p3.15.9 a utochange days (id 1786) p3.15.10 a utochange time (id 1787) these parameters define the weekdays and the time of the day when the autochange (pump starts to rearrange ord...

  • Page 236

    8 vacon • 234 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 110. Criteria for starting and stopping the auxiliary pumps. (p3.15.13 = bandwidth, p3.15.14 = bandwidth delay) criteria for increasing the number of running motors: • feedback value is outs...

  • Page 237

    Monitoring value and parameter descriptions vacon • 235 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 p3.15.17.1 p ump 1 interlock (id 426) the parameter defines the digital input of the drive, where the interlocking (feedback) signal of pump (1) is read. If pump interlocking functi...

  • Page 238

    8 vacon • 236 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 system. Only the regulating motor keeps running normally. Once the pressure decreases, the system will continue working normally, re-connecting the auxiliary motors one by one. See figure 111. The ...

  • Page 239

    Monitoring value and parameter descriptions vacon • 237 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 p3.15.19.3 s et runtime counter : pump selection (id 1088) the parameter is used to select the pump(s), the runtime counter value of which will be reset (or set to desired value) wh...

  • Page 240

    8 vacon • 238 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 • in multimaster and multifollower modes, each drive monitors only its own pump running time ('pump (1) running time'). This means that alarm and fault limits have to be activated and configured in...

  • Page 241

    Monitoring value and parameter descriptions vacon • 239 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.14 maintenance counters the maintenance counter is a way of indicating the operator that maintenance needs to be carried out. For example, a belt needs to be replaced or oil in a ...

  • Page 242

    8 vacon • 240 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.15 fire mode note! The fire mode can also be configured with fire mode wizard, which can be activated in the quick setup menu, p1.1.2, see chapter 1.3 fire mode wizard. When fire mode is activate...

  • Page 243

    Monitoring value and parameter descriptions vacon • 241 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 figure 114. Fire mode functionality p3.17.5 f ire mode activation on close (id 1619) see above. P3.17.6 f ire mode reverse (id 1618) the parameter defines the digital input signal t...

  • Page 244

    8 vacon • 242 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.16 motor preheat function motor preheat function is intended to keep the drive and motor warm in stop state by injecting dc current to the motor e.G. To prevent condensation. Motor preheat can be...

  • Page 245

    Monitoring value and parameter descriptions vacon • 243 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.17 pump control 8.17.1 auto-cleaning auto-cleaning function is used to remove any dirt or other material that may have attached to the pump impeller. Auto-cleaning is used e.G. In...

  • Page 246

    8 vacon • 244 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 p3.21.1.2 c leaning activation (id 1715) if auto cleaning function is enabled by parameter p3.21.1.1, auto cleaning sequence will be started by activating the digital input signal selected by param...

  • Page 247

    Monitoring value and parameter descriptions vacon • 245 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.17.2 jockey pump p3.21.2.1 j ockey function (id 1674) jockey pump function is used to control a smaller jockey pump by a digital output signal. Jockey pump can be used, if pid con...

  • Page 248

    8 vacon • 246 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.17.3 priming pump priming pump is a smaller pump, which is used to prime the inlet of the bigger main pump to prevent the main pump from sucking air. The priming pump function is used to control ...

  • Page 249

    Monitoring value and parameter descriptions vacon • 247 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.17.4 anti-blocking function anti-blocking function prevents the pump from getting blocked if the pump remains stopped (sleeping) a long time, by starting the pump periodically whi...

  • Page 250

    8 vacon • 248 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.18 counters vacon ® 100 flow drive has different counters based on the drive operating time and energy consumption. Some of the counters are measuring total values and some counters can be reset ...

  • Page 251

    Monitoring value and parameter descriptions vacon • 249 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 operating time trip counter value ‘1a 143d 02:21’ is read from fieldbus: id1766: 1 (years) id1767: 143 (days) id1768: 2 (hours) id1769: 21 (minutes) id1770: 0 (seconds) id 2311 oper...

  • Page 252

    8 vacon • 250 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 id1779: 2 (hours) id1780: 18 (minutes) id1781: 0 (seconds) energy counter total amount of energy taken from supply network. The counter cannot be reset. The counter value can be read from the drive...

  • Page 253

    Monitoring value and parameter descriptions vacon • 251 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 example: 0.001 kwh 0.010 kwh 0.100 kwh 1.000 kwh 10.00 kwh 100.0 kwh 1.000 mwh 10.00 mwh 100.0 mwh 1.000 gwh …etc. Example: if value 4500 is read from id2291 , and value 42 from id2...

  • Page 254

    8 vacon • 252 monitoring value and parameter descrip- tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 energy counter format and unit can be monitored by id2307 energy trip counter format and id2309 en- ergy trip counter unit . Example: 0.001 kwh 0.010 kwh 0.100 kwh 1.000 kwh 10.00 kwh 100.0 kwh 1.0...

  • Page 255

    Fault tracing vacon • 253 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 9 9. F ault tracing when an unusual operating condition is detected by the ac drive control diagnostics, the drive initiates a notification visible, for example, on the keypad. The keypad will show the code, the n...

  • Page 256

    9 vacon • 254 fault tracing tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 9.2 fault history in menu m4.3 fault history you find the maximum number of 40 occurred faults. On each fault in the memory you will also find additional information, see below. Figure 120. The displays on the text key...

  • Page 257

    Fault tracing vacon • 255 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 9 9.3 fault codes table 133. Fault codes and descriptions fault code fault id fault name possible cause remedy 1 1 overcurrent (hardware fault) ac drive has detected too high a cur- rent (>4*i h ) in the motor cab...

  • Page 258

    9 vacon • 256 fault tracing tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8 600 system fault communication between control board and power unit has failed. Reset the fault and restart. Download and update with the latest software available on vacon website. Should the fault re-occur, contact the ...

  • Page 259

    Fault tracing vacon • 257 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 9 9 80 undervoltage (fault) dc-link voltage is under the voltage limits defined. • too low a supply voltage • component failure • defect input fuse • external charge switch not closed note! This fault is activated...

  • Page 260

    9 vacon • 258 fault tracing tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 25 240 241 motor control fault appears only in customer specific application, if the feature is in use. Start angle identification has failed. • rotor moves during identification • new identified angle does not match with e...

  • Page 261

    Fault tracing vacon • 259 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 9 30 520 safety diagnostics component failure on sto option board reset the drive and restart. If the fault reoccurs change the option board. 521 safety diagnostics atex thermistor diagnostic fault. Atex thermisto...

  • Page 262

    9 vacon • 260 fault tracing tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 39 382 device removed option board removed from slot a or b. Device no longer available. Reset the fault. 383 device removed same as id380 but refers to slot c 384 device removed same as id380 but refers to slot d 385 devic...

  • Page 263

    Fault tracing vacon • 261 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 9 50 1050 ai low fault at least one of the available analogue input signals has gone below 50% of the defined minimum signal range. Control cable is broken or loose. Signal source has failed. Change the failed par...

  • Page 264

    9 vacon • 262 fault tracing tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 68 1301 maintenance counter 1 alarm maintenance counter has reached the alarm limit. Carry out the needed maintenance and reset counter. See parameters b3.16.4 or p3.5.1.40. 1302 maintenance counter 1 fault maintenance coun...

  • Page 265

    Fault tracing vacon • 263 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 9 111 1315 temperature fault 1 at least one of the selected tempera- ture input signals (p3.9.6.1) has reached the alarm limit (p3.9.6.2). Find the cause of temperature raise. Check the temperature sensor and conn...

  • Page 266

    10 vacon • 264 appendix 1 tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 10. A ppendix 1 10.1 default parameter values according to the selected application the default values of the following parameters vary according to the selected application wizard. Table 134. Default parameter values accordi...

  • Page 267

    Appendix 1 vacon • 265 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 10 p3.5.1.43 pump 2 interlock 0 0 0 104 0 427 p3.5.1.44 pump 3 interlock 0 0 0 105 0 428 p3.5.2.1.1 ai1 signal selection 100 100 100 100 100 377 p3.5.2.1.2 ai1 filter time 0.1 0.1 0.1 0.1 0.1 s 378 p3.5.2.1.3 ai1 sig...

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    10 vacon • 266 appendix 1 tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 p5.7.1 timeout time 5 5 5 5 5 min 804 p5.7.2 default page 4 5 4 4 4 2318 4 = multimonitor table 134. Default parameter values according to application.

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    Document id: rev. C manual authoring: documentation@vacon.Com vacon plc. Runsorintie 7 65380 vaasa finland subject to change without prior notice © 2013 vacon plc. Find your nearest vacon office on the internet at: www.Vacon.Com.