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Vacon 100 flow User Manual

Summary of 100 flow

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    User manual ethernet/ip ac drives vacon ® 100 x vacon ® 100 flow vacon ® 100 industrial.

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    Vacon • 1 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com table of contents document: dpd01045d version release date: 24.8.2016 1. Safety ...............................................................................................................3 1.1 danger ............................

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    Vacon • 2 tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 7.3.2 assembly instance selector object, class 0xbe.............................................................54 7.3.3 motor control mode object, class 0xa1 ..........................................................................56 7.3.4...

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    Safety vacon • 3 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1. S afety this manual contains clearly marked cautions and warnings which are intended for your personal safety and to avoid any unintentional damage to the product or connected appliances. Read the information included...

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    1 vacon • 4 safety tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.2 warnings the ac drive is meant for fixed installations only . Do not perform any measurements when the ac drive is connected to the mains. The earth leakage current of the ac drives exceeds 3.5ma ac. According to stan- dard en61...

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    Safety vacon • 5 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 1.3 earthing and earth fault protection the ac drive must always be earthed with an earthing conductor connected to the earthing terminal marked with . The earth leakage current of the drive exceeds 3.5ma ac. According t...

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    Ethernet/ip - general info vacon • 6 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2. E ther n et /ip - g eneral info ethernet/ip is industrial ethernet network solution available for manufacturing automation. Ether- net/ip tm is a trademark of odva, inc. Cip™ (common industrial pro...

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    2 vacon • 7 ethernet/ip - general info tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 2.1.1 acd (address conflict detection) the vacon® 100 family ac drives implement acd algorithm (ietf rfc 5227). The implementation includes requirements from the ethernet/ip protocol. The acd algorithm tries to a...

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    Ethernet installation vacon • 8 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 3. E thernet installation 3.1 installation in vacon ® 100 industrial and flow figure 1. 1 open the cover of the ac drive. The relay outputs and other i/o-terminals may have a dangerous control voltage pres...

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    3 vacon • 9 ethernet installation tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 3.2 prepare for use through ethernet figure 2. 3 connect the ethernet cable to its terminal and run the cable through the conduit as shown in figure 2. 4 protection class ip21: cut free the opening on the ac drive cov...

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    Ethernet installation vacon • 10 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 figure 3. Leading the cables, left: ip21, right: ip54 figure 4. 5 remount the ac drive cover. Note: when planning the cable runs, remember to keep the distance between the ethernet cable and the motor cab...

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    3 vacon • 11 ethernet installation tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 3.3 installation in vacon® 100 x 1 open the cover of the ac drive. 2 remove the cable entry plate. Note! The cable entry plate at the bottom of the drive is used only for mains and motor cables. 3 open the necessary ...

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    Ethernet installation vacon • 12 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 4 attach a cable gland on the hole in the cable entry plate. Pull the ethernet cable through the hole. 5 put the cable entry plate back. 6 close the cover of the ac drive. 11739_00

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    Commissioning vacon • 13 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4. C ommissioning the integrated ethernet/ip protocol in the vacon® 100 family ac drive must be selected when or- dering the drive. If the drive is not equipped with the integrated ethernet/ip protocol, the ether...

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    4 vacon • 14 commissioning tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 a fixed ip address is specified manually and it does not change. When the mode is changed from dhcp to fixed the fixed addresses are taken into use: ip: 192.168.0.10 subnet mask: 255.255.0.0 default gateway: 192.168.0.1 4.1....

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    Commissioning vacon • 15 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.2.1 protocol in use when value is changed to one, protocol stack is activated. Please notice that if protocol is stopped (for example protocol is set to zero from panel) and com- munications have been open, it ...

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    4 vacon • 16 commissioning tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 2 open requests 16 bit 2422 d for details, see instance attribute “open requests” in table 14. 3 open format rejects 16 bit 2423 d for details, see instance attribute “open format rejects” in table 14. 4 open resource reject...

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    Ethernet/ip connection example vacon • 17 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5. E ther n et /ip connection example preparing the connection 1. Set the ethernet/ip as the active protocol from the panel parameters. 2. Set proper ip addresses. 3. Open a connection with the s...

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    Ethernet/ip vacon • 18 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 6 6. E ther n et /ip 6.1 overview the ethernet/ip (ethernet/industrial protocol) is a communication system suitable for use in industrial environments. The ethernet/ip allows industrial devices to exchange time-criti...

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    6 vacon • 19 ethernet/ip tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 6.4 explicit messaging explicit messaging is used in commissioning and parameterizing of the ethernet/ip. The explicit messages provide multipurpose, point-to-point communication paths between two devices. They provide the typ...

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    Ethernet/ip vacon • 20 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 6 6.4.2 general cip error codes the table below contains the error codes used by ethernet/ip. Table 8. General cip error codes code status name description 0 success service was successfully performed by the object s...

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    6 vacon • 21 ethernet/ip tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 6.4.3 connection manager object error codes these are the extended status codes used when the general status code is 1. 29 h member not settable a request to modify a non-modifiable member was received. 46 d / 2e h service not...

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    Ethernet/ip vacon • 22 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 6 6.4.4 supported cip and vendor objects the communication interface supports the following object classes. 789 d / 315 h invalid segment in connection path range 320h – 7ffh are vendor specific 800 d / 320 h interna...

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    6 vacon • 23 ethernet/ip tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 6.4.5 ethernet/ip communication and connection timeout the ethernet/ip declares a watchdog the time within which both master and slave must send io back to each other. This watchdog time is a factor of the communication cycle ...

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    Ethernet/ip vacon • 24 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 6 figure 7. Ethernet/ip timeout logic with explicit connection communicating received packet within “tcp inativity” time? Has user written process data over this connection communication timeout zero? Has additional ...

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    Common industrial objects implemented by vacon® 100 family vacon • 25 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 7. C ommon i ndustrial o bjects implemented by vacon ® 100 family 7.1 cip common required objects 7.1.1 identity object, class 0x01 the identity object provides identi...

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    7 vacon • 26 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 7.1.1.1 instance attributes instance attribute “vendor id” this number is assigned to vendors of cip devices by the odva user organization. The vendor id for vacon® is 01bb h (443...

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    Common industrial objects implemented by vacon® 100 family vacon • 27 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 the vacon® 100 family ac drives drive implement bits 0, 2, and 4-11 according to the specification (extended device status values 1, 4 and 8 to 15 are not used by vaco...

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    7 vacon • 28 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 instance attribute “product name” this attribute contains human readable name identification for this instance. The value returned is “vacon® 100”. 7.1.1.2 services instance servi...

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    Common industrial objects implemented by vacon® 100 family vacon • 29 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 table 14. Connection manager object class name connection manager object class identifier 6 class attributes id access rule name datatype description 1 get revision ui...

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    7 vacon • 30 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 7.1.3.1 services instance service “forward open” the forward open service is used to open a connection to a target device. If the path between devices consists of multiple links, ...

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    Common industrial objects implemented by vacon® 100 family vacon • 31 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 7.1.4.1 instance attributes instance attribute “status” this attribute presents the status of the tcp/ip network interface. Instance attributes id access rule name dat...

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    7 vacon • 32 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 instance attribute “configuration capability” this attribute presents the capability flags (that is, the support for the optional network configuration capability) of the tcp/ip n...

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    Common industrial objects implemented by vacon® 100 family vacon • 33 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 instance attribute “configuration control” this attribute allows control of the tcp/ip network interface configuration. When using the configuration control attribute,...

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    7 vacon • 34 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 configuration obtained through this channel. Until the bootp/dhcp reply is received, the values are 0. Changing the instance configuration is not allowed when the i/o connection i...

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    Common industrial objects implemented by vacon® 100 family vacon • 35 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 instance attribute "last conflict detected" this attribute contains information of the last ip address conflict. The content of this attribute can be resetted by writi...

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    7 vacon • 36 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 7.1.5 ethernet link object, class 0xf6 ethernet link object provides interface to ethernet link counters and attributes. With this object, user can retrieve for example link speed...

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    Common industrial objects implemented by vacon® 100 family vacon • 37 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 7.1.5.1 instance attributes instance attribute “interface speed” the attribute reveals the currently used speed in the interface. The speed is announced as an integer ...

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    7 vacon • 38 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 instance attribute “physical address” the attribute reveals the mac layer address of the physical interface. Instance attribute “interface counters” the attribute is a collection ...

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    Common industrial objects implemented by vacon® 100 family vacon • 39 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 instance attribute “media counters” the attribute is a collection of counters related to the ethernet physical interface. In errors udint inbound packets received on t...

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    7 vacon • 40 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 instance attribute “interface type” the attribute indicates the type of the ethernet interface, i.E. Twisted-pair cable, optical fiber, device-internal etc. The ac drive will alwa...

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    Common industrial objects implemented by vacon® 100 family vacon • 41 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 7.2 objects present in an ac/dc drive 7.2.1 assembly object, class 0x04 the assembly object groups (or assembles) the attribute values into a single block of data. 7.2...

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    7 vacon • 42 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 7.2.2.1 instance attributes instance attribute “motortype” the vacon® 100 family ac drives support values 3 (permanent magnet synchronous motor) and 7 (squirrel cage induction mot...

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    Common industrial objects implemented by vacon® 100 family vacon • 43 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 instance attribute “polecount” this attribute allows reading and writing of the number of poles in the motor. The unit of the attribute is 1. Instance attribute “base ...

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    7 vacon • 44 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 7.2.3.1 instance attributes instance attribute “run1” this attribute affects the run/stop behavior of the drive. See table 31. Instance attribute “run2” this attribute affects the...

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    Common industrial objects implemented by vacon® 100 family vacon • 45 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 instance attribute “netctrl” this attribute allows the network to request the run/stop control to be assigned to the network. If the bit is 0, given control word is no...

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    7 vacon • 46 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 instance attribute “running2” this attribute is used to describe the run state of the drive. The value of the attribute is 1, if one of the below conditions are fulfilled: • the “...

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    Common industrial objects implemented by vacon® 100 family vacon • 47 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 7.2.3.2 services instance service “reset” the control supervisor object has a instance service named “reset” which has the service code 05 h . The service resets the d...

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    7 vacon • 48 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 7.2.4 ac/dc drive object, class 0x2a the ac/dc drive object models the functions specific to an ac or dc drive. Table 34. Ac/dc drive object class name ac/dc drive object class id...

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    Common industrial objects implemented by vacon® 100 family vacon • 49 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 instance attributes id access rule name data- type description 3 get/set atreference bool true, when drive actual at reference (speed or torque reference) based on mod...

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    7 vacon • 50 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 7.2.4.1 instance attributes instance attribute “atreference” this attribute indicates whether the actual value is at the reference value (e.G. The drive actual speed is the same a...

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    Common industrial objects implemented by vacon® 100 family vacon • 51 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 instance attribute “speedactual” this attribute allows reading of the speed actual value. The unit of the attribute must be (rpm / 2 speedscale ), where the speedscale...

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    7 vacon • 52 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 instance attribute “torquescale” the torqueactual and torqueref values are scaled according to the value of this attribute. The default value is 0 d . The largest allowed value fo...

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    Common industrial objects implemented by vacon® 100 family vacon • 53 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 the vacon® 100 family ac drives also support an old method from the optcq option board of reading/writing id values when the plc supports only 8 bit instance attribute...

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    7 vacon • 54 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 the old format of the message is as follows (optcq option board): 7.3.2 assembly instance selector object, class 0xbe the assembly instance selector object is a vendor-specific ob...

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    Common industrial objects implemented by vacon® 100 family vacon • 55 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 7.3.2.1 instance attributes instance attribute “inputinstance” this attribute shows the currently active (or what was last used) input assembly instance id. Instance a...

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    7 vacon • 56 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 7.3.3 motor control mode object, class 0xa1 the motor control mode object is a vendor-specific object available in the vacon® 100 family ac drives which more clearly indicates to ...

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    Common industrial objects implemented by vacon® 100 family vacon • 57 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 controlmode and feedbackmode combinations controlmode and feedbackmode combinations depends on used drive and application. Check the actual mode support from the ac dr...

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    7 vacon • 58 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 when the following values are set to the ac/dc drive object “drivemode” attribute, the motor control mode object attributes are set to the following values: *feedback mode does no...

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    Common industrial objects implemented by vacon® 100 family vacon • 59 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 7.3.4.1 changes from revision 1 to revision 2 the attributes faultcode and faultday were changed from 8 bit to 16 bit. 7.3.4.2 class attributes class attribute “revisi...

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    7 vacon • 60 common industrial objects implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 7.3.4.3 instance attributes instance attribute “faultcode” the value returns the fault code of a fault entry which is represented by the fault history object instance. Instance at...

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    Assembly instances implemented by vacon® 100 family vacon • 61 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8. A ssembly instances implemented by vacon ® 100 family 8.1 odva i/o assembly instances for ac/dc drive the vacon® 100 family ac drives support the output assembly instances...

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    8 vacon • 62 assembly instances implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 the process data out is mapped according to the table below. The speed reference is updated to the drive only when the netref bit is set to 1. The torque reference is updated to the driv...

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    Assembly instances implemented by vacon® 100 family vacon • 63 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.1.1 odva output instances 8.1.1.1 assembly instance 20 – basic speed control output 8.1.1.2 assembly instance 21 – extended speed control output 8.1.1.3 assembly instance 2...

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    8 vacon • 64 assembly instances implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.1.2 odva input instances 8.1.2.1 assembly instance 70 – basic speed control input table 61. Drive mode selection in process control drive mode process reference mapping 0 processdatain...

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    Assembly instances implemented by vacon® 100 family vacon • 65 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.1.2.2 assembly instance 71 – extended speed control input 8.1.2.3 assembly instance 73 – extended speed and torque control input 8.1.2.4 assembly instance 75 – extended pro...

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    8 vacon • 66 assembly instances implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.2 vendor-specific i/o assembly instances the vacon® 100 family ac drives support the assemblies 101, 111, 128, 131, 141, 107, 117, 127, 137 and 147. The instances 101 and 107 use the c...

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    Assembly instances implemented by vacon® 100 family vacon • 67 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.2.1.2 assembly instance 111 table 70. Instance octet bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 111 (length 20) 0 fbfixedcontrolword (low octet) 1 fbfixedcontrolword (high oct...

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    8 vacon • 68 assembly instances implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.2.1.3 assembly instance 128 the contents of the assembly are otherwise identical to the output assembly 111, except that the second octet of the assembly is the high octet of fbgeneral...

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    Assembly instances implemented by vacon® 100 family vacon • 69 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.2.1.4 assembly instance 131 8.2.2 vendor input instances 8.2.2.1 assembly instance 107 table 72. Instance offset octet 0 octet +1 octet +2 octet +3 131 (length 40) 0 fbfixe...

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    8 vacon • 70 assembly instances implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.2.2.2 assembly instance 117 table 74. Instance octet bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 117 (length 34) 0 fbfixedstatusword (low octet) 1 fbfixedstatusword (high octet) 2 fbspeeda...

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    Assembly instances implemented by vacon® 100 family vacon • 71 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.2.2.3 assembly instance 127 the contents of the assembly are otherwise identical to the input assembly 117, except that the second octet of the assembly is the high octet o...

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    8 vacon • 72 assembly instances implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 8.2.2.4 input assembly instance 137 8.3 mapping of standard output assemblies onto vacon® data this section specifies how the data in the standard output assemblies are mapped into vacon...

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    Assembly instances implemented by vacon® 100 family vacon • 73 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 8 8.3.4 direction bit in vacon® fbfixedcontrolword if the “runrev” bit in an output assembly has the value 1, and the “runfwd” bit in the assembly has the value 0, then the “di...

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    8 vacon • 74 assembly instances implemented by vacon® 100 family tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 running2 bits depends further on the “direction indication” bit 2 of the vacon® fbfixedstatusword as follows: 8.4.4 direction indication bit in vacon® fbfixedstatusword see chapter 8.4.3...

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    Appendix 1 - vendor control and status word descriptions vacon • 75 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 9 9. Appendix 1 - vendor control and status word descriptions 9.1 fbfixedcontrolword and fbgeneralcontrolword the control word is composed of 32 bits. Fbfixedcontrolword c...

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    9 vacon • 76 appendix 1 - vendor control and status word descriptions tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 9.2 fbfixedstatusword and fbgeneralstatusword the status word is composed of 32 bits. Fbfixedstatusword consist of the first 16 bits. Fbgen- eralstatusword consist of the remaining ...

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    Appendix 2 - fieldbus parametrisation vacon • 77 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 10 10. Appendix 2 - fieldbus parametrisation the following chapter describes briefly how to parametrise the ac drive in order for the motor to be controllable via fieldbus. These instruction...

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    Appendix 3 - lwip licence vacon • 78 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 11 11. Appendix 3 - lwip licence license for lwip copyright (c) 2001, 2002 swedish institute of computer science. All rights reserved. Redistribution and use in source and binary forms, with or without ...

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    Document id: dpd01045d rev. D sales code: doc-100etherip+dluk vacon ltd member of the danfoss group runsorintie 7 65380 vaasa finland www.Danfoss.Com.