Operating instructions radar sensor for continuous level measurement of bulk solids vegapuls 67 4 … 20 ma/hart - four-wire document id: 36532.
2 contents vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ................................................
3 contents vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 9.2 measured value and event memory ............................................................................... 58 9.3 asset management function ......................................................................................
4 1 about this document vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Pleas...
5 2 for your safety vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with th...
6 2 for your safety vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 2.5 ce conformity thedevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byaffixingthecemarking,weconfirmsuccessfultestingofthe product. Youcanfindthececertificateofconformityinthedownloadsection of our homepage...
7 2 for your safety vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 • the instrument must only be installed and maintained by appropri- atelyqualifiedstaff 2.8 radio license for usa/canada the instrument is in conformity with part 15 of the fcc regulations. Take note of the following two re...
8 3 product description vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 3 product description 3.1 configuration thetypelabelcontainsthemostimportantdataforidentificationand use of the instrument: 2 1 15 13 14 12 11 5 3 6 4 7 8 10 9 fig. 1: layout of the type label (example) 1 instrument typ...
9 3 product description vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 this operating instructions manual applies to the following instrument versions: • hardware from 2.1.0 • software from 4.5.1 the scope of delivery encompasses: • radar sensor • mountingstrapwithfixingmaterial(optional) ...
10 3 product description vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 the delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or con- cealed defects must be appropriately dealt with. Up to the time of installation, the ...
11 3 product description vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 youcanfindfurtherinformationintheoperatinginstructions"ve- gadis 82" (document-id 45300). Plicsmobile t61 is an external gsm/gprs radio unit for transmis- sion of measured values and for remote parameter adjustment of ...
12 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 4 mounting 4.1 general instructions oninstrumentswiththreadedprocessfitting,thehexagonmustbe tightenedwithasuitablewrench.Fortheproperwrenchsizesee chapter "dimensions". Warning: the housing must not be used to screw the instrume...
13 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 prior to setup you have to replace these protective caps with ap- proved cable glands or close the openings with suitable blind plugs. 4.2 collaroradapterflange formountingtheinstrumentonasocket,acombicompressionflange fordn80(as...
14 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 fig. 3: radar sensor with mounting strap the strap is supplied unassembled and must be screwed to the sensor before setup with three hexagon socket screws m5 x 10 and spring washers. Max. Torque, see chapter "technical data". Req...
15 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 fig. 5: turning by fastening in the centre 4.4 mounting instructions for tight installation of the version with plastic horn antenna with com- pressionoradapterflange,thefollowingconditionsmustbefulfilled: 1. Usesuitableflatseal,...
16 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 if you cannot maintain this distance, you should carry out a false signal storage during setup. This applies particularly if buildup on the vessel wall is expected. In such cases, we recommend repeating the false signal storage a...
17 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 fig. 9: mounting of the radar sensor with inflowing medium - filling from the side acorrespondingcollarflangefordn80(asme3"orjis80)aswell asasuitableadapterflangeareavailableformountingvegapuls 67. With the housing versions plast...
18 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 fig. 10: recommended socket mounting ifthemediumhasgoodreflectiveproperties,vegapuls67can also be mounted on a longer socket piece. Recommended values forsocketheightsarespecifiedinthefollowingillustration.Youmust carry out a fal...
19 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 fig. 12: alignment in silos to detect nearly the complete vessel volume the sensor should be directed in such a way that the measuring beam reaches the lowest level in the vessel, i.E. The outlet. Fig. 13: mounting in open vessel...
20 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 fig. 14: mounting on the vessel ceiling caution: when mounting on the vessel ceiling mark sure that the sensor does notoverfill.Dependingonthemeasuredproduct,thiscancausea mechanical damage. In a cylindrical silo with conical out...
21 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 thesensorsdonotinfluenceeachother. Information: keep in mind that for these applications, the sensors are designed for relatively slow level changes. If the sensor is used on a movable boom, the max. Measuring rate must be observ...
22 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 fig. 18: agitators for level measurements in concrete silos, the sensors are often mounted in protective boxes. These boxes can be for example metal- lic, closed subsurface enclosures. Minimalamountsofstrayradiationfromthesensorc...
23 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 fig. 20: installation and orientation in multiple chamber silos fig. 21: installation and orientation in multiple chamber silos air rinsing is useful for avoiding buildup, particularly when there is strong condensation. Since veg...
24 4 mounting vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 fig. 22: purging air connection.
25 5 connecting to power supply vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must on...
26 5 connecting to power supply vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 npt thread in the case of instrument housings with self-sealing npt threads, it is not possible to have the cable entries screwed in at the factory. The free openings for the cable glands are therefore covered w...
27 5 connecting to power supply vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 5.2 connection the voltage supply and signal output are connected via the spring- loaded terminals in the housing. Connection to the display and adjustment module or to the interface adapter is carried out via c...
28 5 connecting to power supply vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 7. Connect the screen to the internal ground terminal, connect the outer ground terminal to potential equalisation in case of power supply via low voltage 8. Connect the lead cable for power supply in the same w...
29 5 connecting to power supply vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 power supply 4...20ma active passive common is gnd 5 1 /l /n pe 2 + ( ) (-) 6 7 8 fig. 25: connection compartment with double chamber housing with mains voltage terminal function polarity 1 voltage supply +/l 2 ...
30 5 connecting to power supply vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 terminal function polarity 8 function ground when in- stalling according to csa (canadian standards asso- ciation) 5.4 double chamber housing with disadapt the following illustrations apply to the non-ex version...
31 5 connecting to power supply vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 5.5 switch-on phase after connecting the instrument to power supply or after a voltage recurrence, the instrument carries out a self-check for approx. 30 s: • internal check of the electronics • indication of th...
32 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 6 set up with the display and adjustment module 6.1 insert display and adjustment module the display and adjustment module can be inserted into the sensor andremovedagainatanytime.Youcanchoose...
33 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 1 2 fig. 30: installing the display and adjustment module in the double chamber housing 1 in the electronics compartment 2 in the terminal compartment note: ifyouintendtoretrofittheinstrumentw...
34 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 – move to the menu overview – confirmselectedmenu – edit parameter – save value • [->] key: – presentation, change measured value – select list entry – select menu items in the quick setup – s...
35 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 this menu item is used to select the national language for further pa- rameter adjustment. You can change the selection via the menu item "setup - display, menu language". With the "ok" key yo...
36 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 nationmustbeenteredforexactidentificationofindividualmeasuring points. The available digits comprise: • letters from a … z • numbers from 0 … 9 • special characters +, -, /, - eachmediumhasdif...
37 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 the selection "standpipe" opens a new window in which the inner diameter of the applied standpipe is entered. The following features form the basis of the applications: storage tank: • setup: ...
38 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 – high accuracy – false signal suppression required stirrer vessel (reactor): • setup:allvesselsizespossible • product speed: – fasttoslowfillingpossible – vesselisfilledandemptiedveryoften • ...
39 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 • vessel: – lateral outlets and inlets – joinslikeflanges,weldjoints – shifting of the running time in the tube • process/measurement conditions: – condensation – buildup – separation of oil a...
40 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 – insensitive in the close range openflume(flowmeasurement): • rate of level change: slow level change • process/measurement conditions: – ice and condensation on the antenna possible – spider...
41 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 enter the requested parameters via the appropriate keys, save your settings with [ok] and jump to the next menu item with the [esc] and the [->] key. Through this selection the operating range...
42 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 if these values are not known, an adjustment with the distances of e.G. 10%and90%ispossible.Startingpointforthesedistancespecifica- tionsisalwaysthesealingsurfaceofthethreadorflange.Youcanfind...
43 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 3. Set the requested percentage value with [+] and save with [ok]. The cursor jumps now to the distance value. 4. Enter the appropriate distance value in m (corresponding to the percentage val...
44 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 the default setting is min. Current 3.8 ma and max. Current 20.5 ma. In this menu item, the pin is activated/deactivated permanently. Enteringa4-digitpinprotectsthesensordataagainstunauthorize...
45 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 the default setting for the indication value is e.G. Distance with radar sensors. The optionally integrated background lighting can be adjusted via the adjustment menu. The function depends on...
46 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 in this menu item you can simulate measured values via the current output. This allows the signal path to be tested, e.G. Through down- stream indicating instruments or the input card of the c...
47 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 theselectedcurveiscontinuouslyupdated.Asubmenuwithzoom functions is opened with the [ok] key: • "x-zoom":zoomfunctionforthemeas.Distance • "y-zoom":1,2,5and10xsignalmagnificationin"db" • "unzo...
48 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 2. Confirmagainwith[ok]. 3. Confirmagainwith[ok]. 4. Confirmagainwith[ok] and enter the actual distance from the sensor to the product surface. 5. All interfering signals in this section are d...
49 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 for these vessels. They represent the correlation between the level percentage and vessel volume. By activating the appropriate curve, the volume percentage of the vessel is displayed correctl...
50 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 delivery status: restoring the parameter settings at the time of ship- mentfromthefactoryincl.Theorder-specificsettings.Acreatedfalse signalsuppression,user-programmablelinearizationcurveaswel...
51 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 menu menu item default value display language like order displayed value distance display unit m scalingsize volume l scaling 0.00 lin %, 0 l 100.00 lin %, 100 l backlight switched on addition...
52 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 the copied data are permanently saved in an eeprom memory in the display and adjustment module and remain there even in case of power failure. From there, they can be written into one or more ...
53 6 set up with the display and adjustment module vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 6.5 saving the parameter adjustment data we recommended noting the adjusted data, e.G. In this operating instructions manual, and archiving them afterwards. They are thus available for multipl...
54 7 setup with pactware vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 7 setup with pactware 7.1 connect the pc 3 1 2 fig. 33: connection of the pc directly to the sensor via the interface adapter 1 usb cable to the pc 2 interface adapter vegaconnect 3 sensor 1 6 2 4 7 5 3 open twist usb ...
55 7 setup with pactware vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 • pc with pactware and suitable vega dtm • vegaconnect • hartresistanceapprox.250Ω • processing system/plc note: with power supply units with integrated hart resistance (internal resistanceapprox.250Ω),anadditionalexte...
56 7 setup with pactware vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 fig. 35: example of a dtm view all device dtms are available as a free-of-charge standard version and as a full version that must be purchased. In the standard version, all functions for complete setup are already incl...
57 8 set up with other systems vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 8 set up with other systems 8.1 dd adjustment programs device descriptions as enhanced device description (edd) are available for dd adjustment programs such as, for example, ams™ and pdm. Thefilescanbedownloaded...
58 9 diagnosis, asset management and service vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 9 diagnosis, asset management and service 9.1 maintenance if the instrument is used correctly, no maintenance is required in normal operation. Insomeapplications,buildupontheantennasystemcaninfluenc...
59 9 diagnosis, asset management and service vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 • pc with pactware/dtm • control system with edd • display and adjustment module further echo curves: up to 10 echo curves can be stored in a ring bufferinthismemorysection.Furtherechocurvesarestore...
60 9 diagnosis, asset management and service vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 still valid. Plan in maintenance for the instrument because a failure is expected in the near future (e.G. Due to buildup). This status message is inactive by default. It can be activated by the use...
61 9 diagnosis, asset management and service vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 code text message cause rectification devspec state in cmd 48 f125 impermissible electronics temperature – temperature of the electronics in the non- specifiedrange – check ambient tem- perature – i...
62 9 diagnosis, asset management and service vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 code text message cause rectification devspec state in cmd 48 s601 overfilling – danger of vessel overfilling – make sure that there is nofurtherfilling – check level in the vessel bit 6 of byte 14…...
63 9 diagnosis, asset management and service vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 • checking the output signal • treatment of measurement errors further comprehensive diagnostics options are available with a pc with pactware and the suitable dtm. In many cases, the reasons can be...
64 9 diagnosis, asset management and service vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 measurement error with constant level fault description error pattern cause rectification 1. Measured value shows a too low or too high level level time 0 – min./max. Adjustment not correct – adapt ...
65 9 diagnosis, asset management and service vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 measurement error during emptying fault description error pattern cause rectification 6. Measured value re- mains unchanged in the close range during emptying level time 0 – false signal larger than...
66 9 diagnosis, asset management and service vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 the new electronics module must be loaded with the default settings of the sensor. These are the options: • in the factory • or on site by the user in both cases, the serial number of the sensor is ...
67 9 diagnosis, asset management and service vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 • please contact the agency serving you to get the address for thereturnshipment.Youcanfindtheagencyonourhomepage www.Vega.Com..
68 10 dismount vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 10 dismount 10.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapter...
69 11 supplement vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 11 supplement 11.1 technical data general data 316l corresponds to 1.4404 or 1.4435 materials, wetted parts Ʋ adapterflange pp-gf30 black Ʋ seal,adapterflange fkm (cog vi500), epdm (cog ap310) Ʋ antenna pbt-gf 30 Ʋ focussing l...
70 11 supplement vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 torques max. Torques Ʋ mounting screws, mounting strap on sensor housing 4 nm (2.950 lbf ft) Ʋ flangescrews,compressionflange dn 80 5 nm (3.689 lbf ft) Ʋ flangescrews,adapterflangedn100 7 nm (5.163 lbf ft) max. Torques for npt...
71 11 supplement vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 output variable output signals 4 … 20 ma/hart - active; 4 … 20 ma/hart - passive range of the output signal 3.8 … 20.5 ma/hart (default setting) terminal voltage passive 9 … 30 v dc shortcircuit protection available potential ...
72 11 supplement vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 10 mm (0.394 in) - 10 mm (- 0.394 in) 2 mm (0.079 in) - 2 mm (- 0.079 in) 0 1 2 3 1,0 m (3.280 ft) fig. 47: deviation under reference conditions 1 reference plane 2 antenna edge 3 recommended measuring range repeatability ≤±1m...
73 11 supplement vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 Ʋ max. Spectral transmission power density +43dbm/50mhzeirp Ʋ max. Power density at a distance of 1 m ambient conditions ambient, storage and transport tempera- ture -40 … +80 °c (-40 … +176 °f) process conditions process temp...
74 11 supplement vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 connection cable four-wire sensor version configuration,connectioncable cable length standard cable special cable screened 4 … 20 ma/hart 50 m ● – – profibuspa,founda- tion fieldbus 25 m – ● ● integrated clock date format day....
75 11 supplement vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 approvals instrumentswithapprovalscanhavedifferenttechnicalspecificationsdependingontheversion. For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery o...
76 11 supplement vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 vegapuls 67, version with mounting strap 75 mm (2.95") 107 mm (4.21") 115 mm (4.53") 19 mm (0.75") 98 mm (3.86") 15 mm (0.59") 8,5 mm (0.34") 9 mm (0.35") 85 mm (3.35") 12 mm (0.47") 9 mm (0.35") 12 mm (0.47") pp pbt-gf30 1.43...
77 11 supplement vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 vegapuls67,versionwithcompressionflange 126 mm (4.96") 10,5 mm (0.41") 19 mm (0.75") ø 75 mm (2.95") ø 115 mm (4.53") ø 156 mm (6.14") ø 200 mm (7.87") ø 21 mm (0.83") ø 107 mm (4.21") fig. 50: vegapuls 67, compression flange ...
78 11 supplement vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 vegapuls67,versionwithadapterflange 2 1 138 mm (5.43" ) 31 mm (1.22") 20 mm (0.79") 8 mm (0.32") ø 75 mm (2.95") ø 98 mm (3.86") fig. 51: vegapuls 67, adapter flange 1 adapter flange 2 seal.
79 11 supplement vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 11.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Vega produktfamilien sind weltweit geschützt durch gewerbliche schutzrechte. Nähere i...
80 index vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224 index a adjustment 42 agitator 21 b backlight 45 c check output signal 63 connection cable 25 connection procedure 27 connection technology 27 copy sensor settings 51 current output min./max. 43 current output mode 43 d damping 43 dat...
81 notes vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224.
82 notes vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224.
83 notes vegapuls 67 • 4 … 20 ma/hart - four-wire 36532-en-160224.
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 36532-en-160224 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...