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Baseline 225 Manual

Manual is about: Wheel Balancer

Summary of 225

  • Page 1

    Read these instructions before placing unit in service. Keep these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators. Setup instructions safety instructions operating instructions maintenance instructions manual part no.: 8560...

  • Page 2

    2 index transport, storage and handling ........................................................................................ 4 6(783 ........................................................................................................................................ 5 w heel cover assembly ( ...

  • Page 3

    3 calibration program .................................................................................................................. 24 f irst sensitivity calibration ............................................................................................................. 24 s econd sensitiv...

  • Page 4: Attention

    4 transport, storage and handling the balancer packaging consists of a carton crate and pallets. Before setup, the balancer must be transported in its original packing by inserting the forks of a lift truck in the relevant channels in the pallet, making sure that the machine is maintained in the pos...

  • Page 5: Attention

    5 after setup, the machine can be moved using the following methods: with a crane, using special equipment that holds the machine at the lifting points(pic.1a); positioning the machine on its original pallet, securing it with the original devices and then lifting the pallet with the lift truck. Pic....

  • Page 6: Attention

    6 attention if the machine is to be installed outdoors, it must be properly protected by a canopy roof. Ambient conditions in the place of operation: relative humidity from 30% to 95% temperature range from 32 to 131 degrees f (0℃ to +55℃) warning the machine must not be operated in explosive atmosp...

  • Page 7: Display Panel (Pic.4A)

    7 pic.3 main operating components (pic.4) a distance gauge b display panel with keyboard c flange-holder cover d weight-holder cover e brake pedal f master switch pic.4 display panel (pic.4a) a inside plane display (left) b outside plane display (right).

  • Page 8: Electrical Hook-Up

    8 c inside plane position indicator d outside plane position indicator e keys and leds for selecting and displaying available programs f key and led for input of wheel data pic.4a electrical hook-up warning all the electrical hook-up operations must be carried out solely by specialized personnel. Th...

  • Page 9: Warning

    9 warning a good ground connection is essential for the correct functioning of the machine, never connect the machine ground wire to a gas pipe, water pipe, telephone cable or other unsuitable objects. Safety regulations warning failure to observe these instructions and the relative danger warnings ...

  • Page 10: &dxwlrq

    10 any unauthorized alterations made to the machine automatically release the manufacturer from any liability in the case of damage or incidents attributable to such alterations. Specifically, tampering with or removing the machine‟s safety devices is a breach of the regulations for industrial accid...

  • Page 11: General Conditions of Use

    11 power …………………………………………………………………………………….... 250w balancing speed…………………………………………………………………………. 150 rpm average spin time(with 5*14”wheel) ……………………………………………………… 7 sec shaft diameter…………………………………………………………………………….. 40mm tire shop temperature……………………………………………… 32 to 131 degrees f (0-50℃) machine dimens...

  • Page 12: Switching On The Balancer

    12 carefully check that all the commands on the machine are working properly. To avoid accidents and injury, the machine must be vhwxs properly, operated correctly and serviced regularly. Switching on the balancer turn on the machine with the switch on the back of the cabinet (f. Pic.4). After the b...

  • Page 13

    13 pic.5 pic.6 pic.6a unbalance display in ounces or grams you can set up the machine to display unbalance values in grams or ounces by pressing the key and holding it down for about five seconds..

  • Page 14: Rounding

    14 rounding when the machine is switched on its default setting is to show the unbalance to the nearest five grams (rounding up or down as necessary) or to the nearest 1/4 ounce if data output in ounces has been set. In this default setting, the first 4 grams are not displayed since they are regarde...

  • Page 15: Static Balancing

    15 confirming beep. The display will flash. Put the balancing weight at 12 o‟clock. Repeat this process for the other side of the wheel. Make a test spin to check the accuracy of the balancing. If you do not find it completely to your satisfaction, change the amount of the weight and its position fo...

  • Page 16: Balancing Aluminium Wheels

    16 good results, when you input the diameter value, make it 2 or 3 inches less than the nominal. Do a test spin following the same procedures as for standard balancing. Balancing aluminium wheels standard alu programs to balance aluminium wheels we usually use self-adhesive weight and these are posi...

  • Page 17: Balancing Motorcycle Wheel

    20 attaching balancing weights 1. Inside wall turn the wheel until the central position indicator segment lights up. Attach the balancing weight shown in the 12 o‟clock position. If the program alu 1p is running, place the weight at the exact position of the plane chosen when measuring the wheel dat...

  • Page 18: Weights:

    21 pic.9 to balance motorcycle wheels dynamically with adhesive weights: press the keys until the led for dm balancing lights. Press twice to select alu moto (the circle on the panel shows the types of weights and planes to be balanced in the various programs). Follow the instructions above for dyna...

  • Page 19: Opt 1

    22 here the professional experience of the tire specialist comes into play. When you feel that this extra step could be helpful to reduce road noise to a minimum, select this program. Press the keys until the opt program led lights. Press to confirm your choice. Once you have selected this program t...

  • Page 20: Opt 4

    23 opt 4 turn the wheel until the segment in the centre lights to indicate the correct position make two chalk marks on the outside wall of the tire at 12 o‟clock. If the screen gave you the message to switch around the tire as it is mounted on the rim, make these two chalk marks on the inside wall ...

  • Page 21: Calibration Program

    24 calibration program first sensitivity calibration this program needs to be run whenever the settings appear to be out of tolerance or when the machine requests self-calibration spontaneously by displaying the message “er1 cal”. Select a wheel of average size and weight,(preferably with a limited ...

  • Page 22: Display Messages

    25 select a wheel of average size and weight,(preferably with a limited unbalance), and fit to the shaft. Enter the correct geometrical data for the wheel. Press the keys until the cal program indicator lights up. Press twice to confirm selection of the program. The machine is now ready to carry out...

  • Page 23: Other Messages

    26 other messages ca.1 (go) first sensivity calibrating spin ca.2 (go) second sensivity calibrating spin go alu spin with alu program go d15 spin with motorcycle dynamic program go a15 spin with motorcycle alu program go cts spin with cts programme st spin with static balancing program ccc ccc unbal...

  • Page 24: Trouble Shooting

    27 trouble shooting listed below are faults that the user can remedy if the cause is found to be among those indicated. Any other defect or malfunction will require the attention of a qualified technician: contact your nearest baseline™ service centre. Machine fails to switch on, with no light showi...

  • Page 25: Warning

    28 several spins are needed to balance a wheel the machine has been jolted or destabilized during the spin repeat the spin, taking care not to disturb the machine while data acquisition is in progress the machine is not planted stably on the floor verify the stance and adjust the feet, utilizing shi...

  • Page 26: Glossary

    29 glossary balancer flange disk that mates with the disk of the wheel mounted to the balancer. The flange also serves to keep the wheel perfectly perpendicular to its axis of rotation. Balancing cycle sequence of operations performed by the user and the machine, starting from the start of the wheel...

  • Page 27: Diagrams

    30 static balancing in static balancing only the static component of unbalance is corrected. This is achieved by fitting a single weight- usually at the centre of the rim channel. The accuracy of this system increases as the width of the wheel decreases. Threaded hub threaded part of the shaft that ...

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    31.

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    85607560 00 12/10 © copyright 2010 hennessy industries and coats all rights reserved.