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- Installation Manual
M/A-Com P5100 Series Installation Manual
Summary of P5100 Series
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Installation manual mm102342v1 p5a m7100 ip series mobile radio.
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2 supplementary information: at this time, the m7100 ip mobile radio may not be operated while in a desktop station in the european community since it does not meet immunity requirements when operated in this mode. The m7100 ip mobile radio can be used in both trunked and conventional applications. ...
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3 table of contents page table of contents ....................................................................... 3 safety information ..................................................................... 4 rf energy exposure information.......................................... 5 rf energy awarene...
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4 safety information the operator of any mobile radio should be aware of certain hazards common to the operation of vehicular radio transmissions. A list of several possible hazards is given: 1. Explosive atmospheres - just as it is dangerous to fuel a vehicle with the motor running, similar hazards...
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5 rf energy exposure information rf energy exposure awareness, control information, and operation instructions for fcc occupational use requirements before using your mobile two-way radio, read this important rf energy awareness and control information and operational instructions to ensure complian...
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6 to comply with the fcc rf energy exposure limits for mobile two-way radios before it can be marketed in the united states. When two-way radios are used as a consequence of employment, the fcc requires users to be fully aware of and able to control their exposure to meet occupational requirements. ...
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7 mobile antennas install the radio’s antenna (m/a-com part number 19b209568p6) in the center of the vehicle’s roof. These mobile antenna installation guidelines are limited to metal body motor vehicles or vehicles with appropriate ground planes. The antenna installation should additionally be in ac...
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8 operation safety recommendations transmitter hazards warning the operator of any mobile radio should be aware of certain hazards common to the operation of vehicular radio transmitters. A list of several possible hazards is given: • explosive atmospheres – just as it is dangerous to fuel a vehicle...
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9 • liquefied petroleum (lp) gas powered vehicles – mobile radio installations in vehicles powered by liquefied petroleum gas with the lp gas container in the trunk or other sealed-off space within the interior of the vehicle must conform to the national fire protection association standard nfpa 58 ...
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10 operating rules and regulations two-way fm radio systems must be operated in accordance with the rules and regulations of the local, regional, or national government. In the united states, the m7100 ip series mobile radio must be operated in accordance with the rules and regulations of the federa...
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11 operating tips the following conditions tend to reduce the effective range of two-way radios and should be avoided whenever possible: • operating the radio in areas of low terrain, or while under power lines or bridges • obstructions such as mountains and buildings • in areas where transmission o...
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12 introduction this manual contains installation instructions for the m7100 ip series mobile radio unit and associated accessories. These instructions cover the mounting and cabling of the radio; interconnection and wiring diagrams are provided for reference. Before installation the radio should be...
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13 unpacking and checking equipment carefully unpack the radio and identify each item in the shipping container as listed below. If damage has occurred to the equipment during shipment, file a claim with the carrier immediately. The available options for the m7100 ip series mobile radio are covered ...
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14 figure 2 – rear angle view of radio figure 3 – interface cables.
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15 figure 4 - option cables.
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16 table 2: m7100 ip series mobile radio optional accessories option description part number hgan1r vhf/uhf, ¼ wave whip antenna 19b209568p6 hgcf9a power cable, 7.5m (50w tx or below) 19b802622p3 f ront m ount hgcl1u extended option accessory cable ca101288v2 r emote m ount hgcl1v extended option co...
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17 planning the installation figure 5 provides an example of a typical mobile radio remote mount installation. Before starting, plan the radio installation carefully so that it will be: • safe for the operator and passengers, • away from airbag deployment area, • convenient for the operator to use, ...
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18 caution vehicular electronics - electronic fuel injection systems, electronic anti-skid braking systems, electronic cruise control systems, etc., are typical of the types of electronic devices which might be prone to malfunction due to the lack of protection from radio frequency energy present wh...
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19 equipment required the equipment required for installing the m7100 ip series mobile radio is listed below: • crimping tool for fuse holder • electric drill for drilling mounting holes • drills and circle cutters, as follows: no. 31 (1/8-inch) drill no. 27 (9/64-inch) drill 5/8-inch drill or circl...
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20 installation running cables to assure the feasibility of the planned cable routings, it is suggested that the cables be run before mounting the radio. The m7100 ip series mobile radio may be installed as a front mount or a remote mount. The type of mount, the application and the options to be ins...
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21 figure 7 – remote mount extended option accessory interconnections power cable the power cable (19b802622p3) consists of a red lead a+ and a black lead a- connected to a molded 2-pin power connector and supplied with ring terminals (refer to figure 8). To install the power cable: 1. Drill a 5/8-i...
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22 figure 8 – power cable 19b802622p3 accessory cable front mount the front mount extended option accessory cable, at one end, consists of the extended options plug (p4); basic accessories connector (p3); connection for field programming, keyloading, and mobile data applications (p5); the speaker co...
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23 figure 9 - front mount extended option accessory cable ca101288v2.
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24 remote mount the remote mount extended option accessory cable, at one end, consists of the extended option plug (p4), the basic accessories connector (p3), and the speaker connector (p2). At the other end is the plug p1. P1 will connect to the option connector (opt) which is mounted on the back o...
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25 ignition sense (all applications) note the radio, as shipped from the factory, has the "ignition sense" feature disabled. As such, the radio will be powered on or off as determined by the front panel on/off/volume control only (assuming a+ and a- are connected). If it is desired to enable the "ig...
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26 caution certain problems might be encountered when accessory equipment is connected to the ignition or accessory lines of the vehicle, where these lines can have large filter capacitors and a leakage path present. If the radio does not turn off within a reasonable amount of time after the ignitio...
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27 figure 11 – remote extended option control cable (ca101288v4).
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28 figure 12 – control unit mounting bracket installation control unit mounting (remote applications only) 1. Using the bracket as a template, mark and drill the mounting holes. Be sure to leave enough room at the rear of the control unit for the cable connector. Refer to figure 12 for control unit ...
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29 figure 13 – control unit mounting bracket with pigtail bracket 1. Attach db15 connector to the rectangular end of bracket with 2 pan head machine screws and washers. See figure 14. Figure 14 – db15 connector mounted on control unit pigtail bracket 2. Remove the ¼-20x5/8 hex head screw and washer ...
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30 figure 15 – pigtail bracket installed on control unit pigtail bracket – radio mounting for radio mounting, the pigtail bracket is attached to either side of the radio mounting bracket. Hardware kit, kt101533v5, contains the pigtail bracket, hardware to attach the pigtail to the bracket. 1. Attach...
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31 2. Position the pigtail bracket with the connector facing away from the side and towards the front of the radio. The pigtail bracket can be installed on either side of the radio. 3. Remove the first two radio mounting bracket screws and lockwashers located closest to the front of the radio. Retai...
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32 1. Use the mounting bracket as a template for locating the mounting holes and mount the speaker as shown in figure 18. 2. Refer to the applicable installation procedures for connection of the speaker to the accessory cable. Microphone hanger and/or hookswitch mounting the microphone hanger or hoo...
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33 • occasional failure to enable siren or light functions via control head, which can be temporarily resolved by either power cycling the radio or turning the car ignition “off” and then “on” again. To resolve these issues above, modify the federal systems control cable as follows: 1. Remove the ou...
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34 figure 19 – mounting bracket installation 6. Connect front mount accessory cable connector p2 to speaker cable connector. 7. Connect power cable to power connector on rear of radio unit and secure with the two captive screws to the radio unit. 8. Connect the microphone connector to the connector ...
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35 remote mount installations. The following instructions are for a remote mount installation using the bracket shown in figure 20. Figure 20 – remote mounting bracket installation 1. Using the bracket as a template, mark and drill the mounting holes using a no. 27 drill. Be sure to leave enough roo...
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36 5. Connect antenna coaxial cable to antenna connector (tnc). 6. Connect remote control cable connector p1 to the orcc connector on the radio unit and secure with the two captive screws. 7. Connect other end of remote control cable to the remote control cable connector (rccc) on the remote control...
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37 dual control units the dual control feature can be configured for either front mount or for remote mount radio units. Each configuration provides for a main control unit and an auxiliary control unit. In the front mount configuration, the main control unit is on the radio unit itself, with the au...
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38 pre-installation programming procedure with programmer - front mount the radio and control units must be programmed in a sequential procedure, in order to provide each control unit with the proper identification code. 1. Configure the m7100 ip front mount radio with programmer assembly, as shown ...
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39 audio mode active switching mode independent siren light controller unit a siren light connection unit a speaker disable multiple radio disable program radio setup mobile options push button m7100 ip options write system keypad file enable (system control unit) write scan keypad file enable (scan...
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40 figure 22 – m7100 ip dual control unit pc programming configuration pre-installation programming procedure with programmer - remote mount the radio and control units must be programmed in a sequential procedure, in order to provide each control unit with the proper identification code. 1. Configu...
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41 write scan keypad file enable (scan control unit) personality name user’s personality file radio code ogxxxxx latest radio code file (g13 or later vintage) adi code radio unit id keypad file keypad definition for control unit b cu id (cu b) must be control unit b 2. Now configure the remote mount...
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42 note that the main control unit has id “a” and auxiliary control unit has id “b” in this configuration. Figure 23 – m7100 ip dual control unit pc programming configuration remote mount installation instructions for front mount dual control units the dual control unit feature is configured such th...
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43 3. After installing the auxiliary control unit in the normal fashion, connect the dual control cable (p1) to auxiliary control unit, and tighten jackscrews. 4. Connect the remote mount accessory cable (19b802554p7) to the auxiliary control unit. 5. A yellow ignition sense lead is provided on the ...
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44 11. For each relay: connect a #18 awg black wire between the relay, pin 85 and accessory cable p3-1 (labeled “out2” on the schematic diagrams in the service manual). Use a 1/4” tab receptacle on the relay side and mating molex connector and pins on the accessory cable side. Connect the mating mol...
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45 figure 25 – m7100 ip dual control unit front mount/remote mount installation configuration – parallel audio installation instructions for remote mount dual control units 1. Referring to figure 26, run the remote control cable (ca101288v4) between locations for the radio unit and main control unit...
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46 please note: all extended option functions are only available at the main control unit. 7. A yellow ignition sense lead is provided on each control cable. If the “ignition sense” feature is enabled on the radio unit, it is necessary to connect only one of the yellow leads provided, whichever is c...
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47 14. For each relay: connect one end of a #18 awg red wire to the relay, pin 86. Cut the lead to length, and connect the other end to the 1 amp fuse holder supplied. Use crimp on connectors supplied. Connect the other side of the 1 amp fuse holder to the a+ battery source or a vehicle a+ fuse bloc...
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48 figure 27 – m7100 ip dual control unit remote/remote mount installation configuration – parallel audio field programming with programmer – dual control units once installed, the m7100 ip can be programmed through connector p5 on cable assemblies, ca101288v2, v4, and v10. Please note: keyloading a...
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49 field programming procedure - dual control units – front/remote mount configuration the radio and control units must be programmed in a sequential procedure in order to provide each control unit with the proper identification code. 1. Configure the m7100 ip front mount radio and the auxiliary con...
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50 figure 28 – m7100 ip field programming – dual control unit front/remote mount configuration field programming procedure - dual control units – remote/remote mount configuration the radio and control units must be programmed in a sequential procedure in order to provide each control unit with the ...
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51 1. Configure the m7100 ip remote mount radio per programmer setup as shown in figure 29, step 1 with control unit #a disconnected. Program the radio with the control configurations shown in step 1 of “pre- installation programming procedure with programmer – remote mount” and adjust as necessary ...
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52 figure 29 m7100 ip field programming – dual control unit remote/remote mount configuration.
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53 figure 30 – remote mount dual control cable 19b802554p9.
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54 dual radio units the dual radio feature can be configured for two remote mount radio units or for one front mount unit and one remote mount unit. In remote mount configurations the control unit is typically located in the vehicle cab, with the radio units located side-by-side in vehicle trunk. In...
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55 b. Select any m7100 ip keypad programming options if the keypad is to be programmed. The m7100 ip keypad options can only be programmed with “multi-radio” set to “master” in a dual radio personality. 3. Program the unit normally. Include extended option features, if purchased. 4. Program the slav...
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56 installation instructions for front/ remote mount dual radio configuration 1. Plan the mounting locations of the two radio units. Note that the maximum cable length allowed between the two radios is two meters. Referring to figure 31, run dual radio cable (ca101288v10) between locations for maste...
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57 4. Connect "ign a+" lead, if option is desired. Be sure internal switch sw601 on master radio is set properly. Refer to page 25 of this manual for details. 5. Connect accessory cable (19b802554p7) connector (p1) to control head. 6. Connect the microphone and accessories. Refer to accessory instal...
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58 figure 32 - m7100 ip dual radio remote mount/remote mount installation configuration programming with pc programmer – dual radio units once installed, the m7100 ip can be programmed through connector p5 on cable assemblies ca101288v2, v4, and v10. Please note: keyloading and data functions are al...
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59 installation programming procedure with programmer – dual radio units and adjust as needed for the desired application. Figure 33 – dual radio configuration – front/remote mount – pc programming procedure.
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60 field programming procedure for remote/remote mount dual radio configuration the radio and control units must be programmed in a sequential procedure in order to provide each control unit with the proper identification code. Step 1 configure the m7100 ip master radio per the programmer setup as s...
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61 figure 34 – dual radio configuration – remote/remote mount - pc programming procedure.
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62 figure 35 – dual radio control cable (ca101288v10).
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63 antenna installation instructions for the antenna are packaged with the antenna. The antenna must be installed in accordance with good engineering practice for optimum results. Typical mobile antenna installation a permanent mount-type antenna must be located in the center of the roof. Warning se...
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64 warranty a. M/a-com, inc. (hereinafter "seller") warrants to the original purchaser for use (hereinafter "buyer") that equipment manufactured by or for the seller shall be free from defects in material and workmanship, and shall conform to its published specifications. With respect to all non-m/a...
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65 notes.
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66 notes.
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67 notes.
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M/a-com wireless systems 3315 old forest road lynchburg, virginia 24501 (outside usa, 434-385-2400) toll free 800-528-7711 www.Macom-wireless.Com printed in u.S.A..