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M/A-Com P5100 Series Installation manual

Summary of P5100 Series

  • Page 1

    Installation manual mm101013v1 r1a j aguar tm 725m mobile radio & control unit motorcycle installation.

  • Page 2: Notice

    2 notice repairs to this equipment should be made only by an authorized service technician or at a facility designated by the supplier. Any repairs, alterations or substitutions of recommended parts made by the user to this equipment not approved by the manufacturer could void the user’s authority t...

  • Page 3

    3 table of contents safety training information.........................................................4 transmitter hazards ........................................................................5 safe driving recommendations...................................................6 general information...

  • Page 4: Safety Training Information

    4 safety training information w ar n in g your m/a-com j aguar ™ 725m mobile radio generates rf electromagnetic energy during transmit mode. This radio is designed for and classified as “occupational use only,” meaning it must be used only during the course of employment by individuals aware of the ...

  • Page 5: Transmitter Hazards

    5 • do not transmit for more than 50% of total radio use time (50% duty cycle). Transmitting more than 50% of the time can cause fcc rf exposure compliance requirements to be exceeded. The radio is transmitting when the “tx” led in the radio display is lit. You can cause the radio to transmit by pre...

  • Page 6: Safe Driving Recommendations

    6 present when transmitting. If the vehicle contains such equipment, consult the dealer and enlist their aid in determining the expected performance of electronic circuits when the radio is transmitting. • dynamite blasting caps – dynamite blasting caps may explode by operating a radio within 500 fe...

  • Page 7

    7 figure 1 – typical j aguar 725m motorcycle installation.

  • Page 8: General Information

    8 general information this manual contains instructions for installing the j aguar 725m mobile radio, j aguar 725m control unit, and associated hardware on a motorcycle. The instructions in this manual are typical installation instructions, and are not intended to cover all makes and models of motor...

  • Page 9: Options and Accessories

    9 options and accessories all available options and accessories applicable to factory installed motorcycle installations are defined below. Note: these options do not include a j aguar 725m radio or j aguar 725m control unit. The j aguar 725m mobile radio and control unit must be ordered separately,...

  • Page 10: Hardware Kits

    10 hardware kits a typical motorcycle kit is shown in figure 2. Hardware kits 350a1396g1-g4 are shown in figure 3 and figure 4. Hardware kit 350a1396g1 is used to factory install the radio mounting bracket and alternator whine reject filter to the weather-resistant case. Hardware kits 350a1396g2-g4 ...

  • Page 11

    11 figure 2 - typical motorcycle kit.

  • Page 12

    12 hardware application kit 350a1396g1 case/antenna assembly hardware kit 350a1396g2 figure 3 - hardware installation kits for harley-davidson motorcycles.

  • Page 13

    13 control unit/microphone hardware kit 350a1396g3 motorcycle adapter mounting kit 350a1396g4 figure 4 - typical hardware installation kits for harley-davidson & kawasaki motorcycles.

  • Page 14: User Supplied Equipment

    14 user supplied equipment • motorcycle radio mounting bracket power considerations the motorcycle may be equipped with additional lights, light flashers, sirens, pa systems, etc. Therefore, consideration must be given to the total system current drain. It is recommended that the radios be set to no...

  • Page 15

    15 rf power tracking data for resetting in the field 800 mhz band: • 6-12 watts, low power j aguar 725m: no resetting of rf power tracking data is needed. • 17.5-35 watts, high power j aguar 725m (repeater input band 806-825 mhz): rf power tracking data is reset as follows: 1. The rf power tracking ...

  • Page 16

    16 table 1 - rf power versus current setting standard jaguar 725m mobile radio rf power jaguar 725m mobile radio rf power (motorcycle installation) rf pwr (rated) current (typical) rf pwr (rated) rf power setting (actual) current (typical) 806-825 mhz 806-825 mhz 35 w 15 a 35 w 27 ± 0.5 w 15 a 12 w ...

  • Page 17: Installation

    17 installation installation of the j aguar 725m mobile radio and control unit consists of: • assembling and installing the weather resistant motorcycle case assembly, including the adapter bracket, case/antenna mounting bracket, and bottom case (previously assembled) to the motorcycle mounting brac...

  • Page 18

    18 figure 5 - radio installation, harley-davidson motorcycles (188d6803, sh. 1, rev. 2a).

  • Page 19: Radio Mounting Brackets

    19 harley-davidson installation 1. Unpack the weather resistant motorcycle case, remove the key taped to the top cover and open the case. 2. Refer to figure 5 and verify all components shown in the diagram are available. 3. Mount the adapter bracket on to the dyna or road king radio mounting bracket...

  • Page 20

    20 figure 6 – case mounting bracket and case assembly.

  • Page 21

    21 figure 7 – radio connections.

  • Page 22: Control Unit Mounting

    22 control unit mounting mount the control unit within convenient reach of the operator, and where it will not interfere with the safe operation of the motorcycle. Figure 8 shows a typical installation of the control unit and microphone. Note also, the location of the option switch for the headset o...

  • Page 23: Speaker Mounting

    23 n o te a special spacer may be required between the control unit bracket and the motorcycle to raise the level of the control unit bracket. This spacer, if needed, must be constructed locally. 2. Mount the control unit and mic hanger to the mounting bracket. After installing the control unit, do ...

  • Page 24

    24 figure 8 - typical control unit installation.

  • Page 25

    25 figure 9 – control unit mounting assembly (188d6804, sh. 1, rev. 2).

  • Page 26: Cable Routing

    26 figure 10 - typical speaker mounting cable routing power and control cables cable routing consists of planning and routing the cable runs between the radio, control unit, and battery. The cables should be routed away from exhaust pipes, mufflers, and moving parts, or where mechanical damage may r...

  • Page 27

    27 typical harley-davidson installation 1. Disconnect gas line from tank and drain gas into an approved container. 2. Remove cowling, gas tank, and fairing, if required, to gain access to the triangular frame assembly, beneath the gas tank, to permit cable routing. 3. Push saddle support springs for...

  • Page 28

    28 7. Re-examine cable routing and be sure that all cables are neatly routed and secured with cable ties. 8. Install a cable clamp on saddle mounting bracket (left side) and secure the power and control cables from the radio case assembly. 9. Route speaker leads from the control cable underneath the...

  • Page 29

    29 figure 11 - option cable stored beneath saddle area figure 12 - triangular frame assembly.

  • Page 30

    30 figure 13 - control unit connections for motorcycle models equipped with gas tank fairing the cable may be routed from the saddle area, under the fairing, around the left side of the gas tank filler pipe, and up to the area of the control unit. The fairing may have to be notched to provide entran...

  • Page 31: Cable Connections

    31 n o te it may be necessary to notch a portion of the fairing at the control unit end and at the saddle area to provide entrance and exit holes for the cable. The entrance and exit cutaway holes are required to permit the fairing to be remounted flush to the gas tank. 3. Before replacing the fairi...

  • Page 32: Antenna Installation

    32 standby control feature is not used in motorcycle applications and the yellow fuse assembly provided is discarded and the wire terminated. However, at the customer’s discretion, the ignition switch standby control feature may be used. The plug connections include the microphone, speaker, option c...

  • Page 33

    33 that provides the proper vswr and radiation pattern without the use of a ground plane. Typical antenna gain without a ground plane is 0 db. The case/antenna mounting plate (188d6437p1) was specifically designed to fit the hole mounting pattern for the 19b209568p5 mount. C au tio n since the allen...

  • Page 34

    34 ¼ λ in = 2805 = 3.43 inches 818.5 ½ λ wavelength (in inches)= 6.85 inches the cable length should be 3.43 + n x 6.85 inches. Since the installer will need a length of the coax from the antenna to the radio to be at least 22 inches long to physically connect the antenna to the radio, he must calcu...

  • Page 35: Final Checks and Connections

    35 final checks and connections after the weather resistant case is installed, all cables run, and the radio, control unit, speaker, and microphone installed, refer to the interconnection diagrams and verify that all connections have been made and the equipment is properly grounded. Make a final che...

  • Page 36

    36 5. The long end of the accessory cable 19b802554p24 which contains the 25 pin d-subminiature receptacle connector is to also be routed along the bike and any excess is to be coiled up and left under the seat. 6. The driver takes the belt box sm-c70gm and attaches it to his belt. The helmet kit qu...

  • Page 37

    37 interconnection diagram (188d6783, sh. 1, rev. 2).

  • Page 38

    38 interconnection diagram (188d6783, sh. 1, rev. 2) antenna (19b209568p5).

  • Page 39

    39 control cable remote mount, motorcycle extended (19b802554p23, sh. 23, rev. 21).

  • Page 40

    40 motorcycle accessory cable (19b802554p24, sh. 24, rev. 21).

  • Page 41

    41 power control cable (19b802622p2, sh. 2, rev. 3).

  • Page 42

    42 motorcycle radio case assembly (188d6465 sh.1 rev. 3).

  • Page 43: Parts Lists

    43 parts lists option hbxxx : scan control unit, 344a4581p2 option hbxxxx: system control unit, 344a4581p4 344a4757p2 nameplate 344a3723p11 motorcycle version label 19a703965p2 alternator filter 19b802554p23 control cable (usa version) 19b802554p24 accessory cable 19b802622p2 power cable (usa versio...

  • Page 44

    44 motorcycle case assembly part no. Description motorcycle case assembly 188d6464p1 ( r e f e r t o d r a w i n g n o . 1 8 8 d 6 4 6 4 ) 188d6215p1 case top 188d6221p1 case bottom 19b804433p1 hinge (top & bottom) 350a1341p1 gasket 19b804263p1 catch assembly emka 1048-u14 lock; assembly (lock, tumb...

  • Page 45

    45 control unit/hand held microphone hardware kit 350a1396g3 part no. Description 188d6530p1 control unit bracket (qty. 1) 350a1408p1 washer, breakway (qty. 2) 19b802554p26 plug, db25 (qty. 1) 19b802871p2 cover, micophone, connector (qty. 1) 118d6556g1 hanger, micophone (qty. 1) 19a115409p4 washer, ...

  • Page 46: Warranty

    46 warranty a. M/a-com private radio systems, inc. (hereinafter "seller") warrants to the original purchaser for use (hereinafter "buyer") that equipment manufactured by or for the seller shall be free from defects in material, workmanship and title, and shall conform to its published specifications...

  • Page 47

    47 notes.

  • Page 48

    M/a com wireless 3315 old forest road lynchburg, virginia 24501 1-800-528-7711 (outside usa, 434-385-2400) printed in u.S.A..