Samlexpower PST-1500-12 Owner's Manual - Section 8 |
32 | SAMLEX AMERICA INC.
SAMLEX AMERICA INC. | 33
Table 8.1 Wiring Resistance per Foot
WIRE SIZE,
AWG
RESISTANCE IN OHM (Ω)
PER FOOT AT 25°C / 77°F
AWG#2
0.000159ΩperFoot
AWG#1/0
0.000096ΩperFoot
AWG#2/0
0.000077 Ω per foot
AWG#4/0
0.000050 Ω per foot
Conductors are protected with insulating material rated for specific temperature e.g.
105˚C/221˚F.Ascurrentflowproducesheatthataffectsinsulation,thereisamaximum
permissible value of current (called “Ampacity”) for each size of conductor based on
temperature rating of its insulation. The insulating material of the cables will also be
affected by the elevated operating temperature of the terminals to which these are con-
nected.AmpacityofcablesisbasedonUL-458andtheNationalElectricalCode(NEC)-
2014. Please see details given under “Notes for Table 8.2”.
TheDCinputcircuitisrequiredtohandleverylargeDCcurrentsandhence,thesizeofthe
cables and connectors should be selected to ensure minimum voltage drop between the
battery and the inverter. Thinner cables and loose connections will result in poor inverter
performanceandwillproduceabnormalheatingleadingtoriskofinsulationmeltdown
andfire.Normally,thethicknessofthecableshouldbesuchthatthevoltagedropdueto
the current & the resistance of the length of the cable should be less than 2% to 5%. Use
oilresistant,multi-strandedcopperwirecablesratedat105ºC/77°Fminimum.Donotuse
aluminum cable as it has higher resistance per unit length. Cables can be bought at a marine
/ welding supply store. Effects of low voltage on common electrical loads are given below:
•
Lighting circuits-incandescentandQuartzHalogen:A5%voltagedropcausesanapproxi-
mate 10% loss in light output. This is because the bulb not only receives less power, but the
cooler filament drops from white-hot towards red-hot, emitting much less visible light.
•
Lighting circuits - fluorescent: Voltage drop causes a nearly proportional drop in
light output.
•
AC induction motors - These are commonly found in power tools, appliances, well
pumpsetc.Theyexhibitveryhighsurgedemandswhenstarting.Significantvolt-
age drop in these circuits may cause failure to start and possible motor damage.
•
PV battery charging circuits - These are critical because voltage drop can cause a
disproportionate loss of charge current to charge a battery. A voltage drop greater
than 5% can reduce charge current to the battery by a much greater percentage.
8.4.4 Fuse Protection in the Battery Circuit
A battery is an unlimited source of current. Under short circuit conditions, a battery can
supply thousands of Amperes of current. If there is a short circuit along the length of
the cables that connects the battery to the inverter, thousands of Amperes of current
can flow from the battery to the point of shorting and that section of the cable will