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- Yamaha
- Motorcycle
- TDM900
- Owner's Manual
Yamaha TDM900 Owner's Manual
Summary of TDM900
Page 1
Printed in japan 2001 . 11 - 1.0 × 3 cr (e) printed on recycled paper yamaha motor co., ltd. 5ps-28199-e0 owner’s manual tdm900
Page 2
Shiro.Fm page 1 thursday, june 7, 2001 11:38 am.
Page 3: Introduction
Eau03338 introduction welcome to the yamaha world of motorcycling! As the owner of a tdm900, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take the ...
Page 4: Important Manual Information
Eau00005 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Warning failure to follow warning instructions could result in severe injury or death t...
Page 5: Important Manual Information
Important manual information ew000002 warning @ please read this manual carefully and completely before operating this motorcycle. @ u5pse0.Book page 2 thursday, december 13, 2001 4:29 pm.
Page 6: Important Manual Information
Important manual information eau04229 tdm900 owner’s manual ©2001 by yamaha motor co., ltd. 1st edition, october 2001 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U5pse0.Book page 3 thursda...
Page 7: Table of Contents
Table of contents 1 give safety the right of way 1 2 description 2 3 instrument and control functions 3 4 pre-operation checks 4 5 operation and important riding points 5 6 periodic maintenance and minor repair 6 7 motorcycle care and storage 7 8 specifications 8 9 consumer information 9 index eau00...
Page 8
U5pse0.Book page 2 thursday, december 13, 2001 4:29 pm.
Page 9: Give Safety The Right of Way
Give safety the right of way 1 give safety the right of way ................................................ 1-1 u5pse0.Book page 1 thursday, december 13, 2001 4:29 pm.
Page 10: Give Safety The Right of Way
1 1-1 eau00021 1- give safety the right of way motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and mainten...
Page 11: Description
Description 2 left view ............................................................................................. 2-1 right view........................................................................................... 2-2 controls and instruments ..................................................
Page 12: Description
2-1 2 eau00026 2- description left view 1. Front fork spring preload adjusting bolt (page 3-13) 2. Front fork damping force adjusting screw (page 3-14) 3. Air filter element (page 6-16) 4. Shock absorber assembly spring preload adjusting ring (page 3-15) 5. Battery (page 6-33) 6. Fuses (page 6-34) 7...
Page 13: Description
Description 2-2 2 right view 15. Tool kit (page 6-1) 16. Coolant reservoir (page 6-12) 17. Throttle stop screw (page 6-18) 18. Front brake master cylinder (page 6-25) 19. Radiator cap (page 6-14) 20. Engine oil filler cap (page 6-9) 21. Engine oil filter element (page 6-11) 22. Engine oil drain bolt...
Page 14: Description
Description 2-3 2 controls and instruments 1. Clutch lever (page 3-7) 2. Left handlebar switches (page 3-6) 3. Speedometer unit (page 3-3) 4. Main switch/steering lock (page 3-1) 5. Tachometer (page 3-5) 6. Coolant temperature gauge (page 3-5) 7. Right handlebar switches (page 3-7) 8. Brake lever (p...
Page 15
Instrument and control functions 3 main switch/steering lock .................................................................. 3-1 indicator and warning lights ............................................................. 3-2 speedometer unit ...........................................................
Page 16
3-1 3 eau00027 3- instrument and control functions eau00029 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau00036 on all electrical systems are supplied with power, and...
Page 17
Instrument and control functions 3-2 3 eau01590 (parking) the steering is locked, and the taillight and auxiliary light are on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”. Eca00043 caution: _ do not use the parkin...
Page 18
Instrument and control functions 3-3 3 eau04238 engine trouble warning light “ ” this warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this oc- curs, have a yamaha dealer check the self-diagnosis system. Note: _ this warning light comes on for a f...
Page 19
Instrument and control functions 3-4 3 ● a fuel gauge ● a self-diagnosis device note: _ be sure to turn the key to “on” before using the “select” and “reset” but- tons. _ odometer and tripmeter modes pushing the “select” button switches the display between the odometer mode “odo” and the tripmeter m...
Page 20
Instrument and control functions 3-5 3 eau04488 tachometer unit the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. Ec000003 caution: _ do not operate the engine in the ta- chometer red zone. Red zone: 8,000 r/min and above _ this tachometer...
Page 21
Instrument and control functions 3-6 3 eau00109 anti-theft alarm (optional) this motorcycle can be equipped with an optional anti-theft alarm by a yamaha dealer. Contact a yamaha dealer for more information. Eau00118 handlebar switches eau00119 pass switch “ ” press this switch to flash the headligh...
Page 22
Instrument and control functions 3-7 3 eau03890 engine stop switch “ / ” set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen- cy, such as when the motorcycle over- turns or when the throttle cable is stuck. Eau03898 light switch “ / / ” ...
Page 23
Instrument and control functions 3-8 3 eau00157 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle. Eau00161 brake lever the brake lev...
Page 24
Instrument and control functions 3-9 3 eau02935 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fuel...
Page 25
Instrument and control functions 3-10 3 eau00186 caution: _ ● immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate paint- ed surfaces or plastic parts. ● for germany only: whenever replacement is necessary, use a fuel tank cap of the same spe- cial design as th...
Page 26
Instrument and control functions 3-11 3 eau02925 seat to remove the seat insert the key into the seat lock, turn it counterclockwise, and then pull the seat off. To install the seat insert the projections on the front of the seat into the seat holder, push the rear of the seat down to lock it in pla...
Page 27
Instrument and control functions 3-12 3 when storing the owner’s manual or other documents in the storage com- partment, be sure to wrap them in a plastic bag so that they will not get wet. When washing the motorcycle, be careful not to let any water enter the storage compartment. U5pse0.Book page 1...
Page 28
Instrument and control functions 3-13 3 eau04477 adjusting the front fork this front fork is equipped with spring preload adjusting bolts and damping force adjusting screws. Ew000035 warning _ always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result. _ spring ...
Page 29
Instrument and control functions 3-14 3 damping force 1. Turn the adjusting screw on each fork leg in direction a until the screw moves almost a 1/2 turn without clicking. 2. Continue turning the adjusting screw in direction a until it clicks. This is the minimum setting. 3. To increase the damping ...
Page 30
Instrument and control functions 3-15 3 eau01864 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring and rebound and compression damping force adjusting knobs. Ec000015 caution: _ never attempt to turn an adjusting mechanism beyond th...
Page 31
Instrument and control functions 3-16 3 compression damping force to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting knob in direction a. To decrease the com- pression damping force and thereby soften the compression damping, turn the adjusting...
Page 32
Instrument and control functions 3-17 3 eau00324 luggage strap holders there are four luggage strap holders below the passenger seat, two of which can be turned out for easier access. Eau00330 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your...
Page 33
Instrument and control functions 3-18 3 eau03720 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...
Page 34
Instrument and control functions 3-19 3 cd-01e with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ ”. 3. Turn the key to “on”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral sw...
Page 35: Pre-Operation Checks
Pre-operation checks 4 pre-operation check list ..................................................................... 4-1 u5pse0.Book page 1 thursday, december 13, 2001 4:29 pm.
Page 36: Pre-Operation Checks
4-1 4 eau01114 4- pre-operation checks the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire ai...
Page 37: Pre-Operation Checks
Pre-operation checks 4-2 4 control cables • make sure that operation is smooth. • lubricate if necessary. 6-28 drive chain • check chain slack. • adjust if necessary. • check chain condition. • lubricate if necessary. 6-26 wheels and tires • check for damage. • check tire condition and tread depth. ...
Page 38: Pre-Operation Checks
Pre-operation checks 4-3 4 note: _ pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. _ ewa00033 warning _ if any item in the pre-operation check list...
Page 39
Operation and important riding points 5 starting the engine ............................................................................ 5-1 shifting .............................................................................................. 5-3 recommended shift points (for switzerland only) ......
Page 40
5-1 5 eau00372 5- operation and important riding points eau00373 warning @ ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper...
Page 41
Operation and important riding points 5-2 5 note: _ if the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to pre- serve the battery. Do not crank the en- gine more than 10 seconds on any one attempt. _ eca...
Page 42
Operation and important riding points 5-3 5 eau00423 shifting shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the il- lustration. Note: @ to shift the transmission into the neu- tral position, p...
Page 43
Operation and important riding points 5-4 5 eau03952 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● thoroughly warm up the engine. ● shift up swiftly, and avoid high en- gine speeds during accelerati...
Page 44
Operation and important riding points 5-5 5 eau00460 parking when parking, stop the engine, and then remove the key from the main switch. Ew000058 warning @ ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● do n...
Page 45
6 periodic maintenance and minor repair owner’s tool kit ....................................................6-1 periodic maintenance and lubrication chart .........6-2 removing and installing cowlings and panels .....6-5 checking the spark plugs ....................................6-7 engine oil an...
Page 46
6-1 6 eau00462 6- periodic maintenance and minor repair eau00464 safety is an obligation of the owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubricatio...
Page 47
Periodic maintenance and minor repair 6-2 6 eau03685 periodic maintenance and lubrication chart note: _ ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. ● from 50,000 km, repeat the maintenance intervals starting from 10,000 km. ● items ...
Page 48
Periodic maintenance and minor repair 6-3 6 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ √ 11 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 12 * swingarm • check operation and for excessive play. √ √ ...
Page 49
Periodic maintenance and minor repair 6-4 6 eau03884 note: _ ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components...
Page 50
Periodic maintenance and minor repair 6-5 6 eau01139 removing and installing cowlings and panels the cowlings and panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and inst...
Page 51
Periodic maintenance and minor repair 6-6 6 note: _ ● make sure that the projection fits into the grommet. ● to install the quick fastener, push the center pin out so that it will pro- trude from the fastener head, in- sert the fastener into the cowling, and then push the protruding pin in until it ...
Page 52
Periodic maintenance and minor repair 6-7 6 eau01880 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in...
Page 53
Periodic maintenance and minor repair 6-8 6 note: _ if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. _ u5pse0.Book page...
Page 54
Periodic maintenance and minor repair 6-9 6 eau04429 engine oil and oil filter element the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart. T...
Page 55
Periodic maintenance and minor repair 6-10 6 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level. 5. Install the oil filler cap. Note: _ ● the engine oil tank is located be- hind the cylinders. ● the engine oil should be...
Page 56
Periodic maintenance and minor repair 6-11 6 5. Remove and replace the oil filter element and o-rings. 6. Install the oil filter element cover by installing the bolts, then tighten- ing them to the specified torque. Note: _ make sure that the o-rings are properly seated. _ 7. Install the engine oil ...
Page 57
Periodic maintenance and minor repair 6-12 6 eau04298 coolant the coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. To check the coolant level 1. Place the motorcycle on a level s...
Page 58
Periodic maintenance and minor repair 6-13 6 ec000080 caution: _ ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as poss...
Page 59
Periodic maintenance and minor repair 6-14 6 6. Remove the radiator cap retaining bolt and the radiator cap. Ew000067 warning _ never attempt to remove the radia- tor cap when the engine is hot. _ 7. Remove the coolant drain bolts to drain the cooling system. 8. Remove the coolant reservoir bolt. 9....
Page 60
Periodic maintenance and minor repair 6-15 6 13. Install the coolant drain bolts, and then tighten them to the specified torque. Note: _ check the washers for damage and re- place them if necessary. _ 14. Pour the recommended coolant into the radiator until it is full. Ec000080 caution: _ ● if coola...
Page 61
Periodic maintenance and minor repair 6-16 6 ewa00052 warning _ ● before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a yamaha dealer replace the hose, other- wise fuel may leak. ● make sure that the fuel hoses...
Page 62
Periodic maintenance and minor repair 6-17 6 6. Insert a new air filter element into the air filter case. Ec000082* caution: _ ● make sure that the air filter ele- ment is properly seated in the air filter case. ● the engine should never be op- erated without the air filter ele- ment installed, othe...
Page 63
Periodic maintenance and minor repair 6-18 6 2. Check the engine idling speed and, if necessary, adjust it to spec- ification by turning the throttle stop screw. To increase the engine idling speed, turn the screw in di- rection a. To decrease the engine idling speed, turn the screw in di- rection b...
Page 64
Periodic maintenance and minor repair 6-19 6 eau00658 tires to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each r...
Page 65
Periodic maintenance and minor repair 6-20 6 tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the side- wall is cracked, have a yamaha dealer replace the tire immediately. Ce-08e ...
Page 66
Periodic maintenance and minor repair 6-21 6 ew000080 warning _ ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motor- cycle cannot be guaranteed. ● after extensive tests, only the tires listed below have been ap- proved for this mode...
Page 67
Periodic maintenance and minor repair 6-22 6 eau00692 adjusting the clutch lever free play the clutch lever free play should mea- sure 10–15 mm as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the clutch le- ver. 2. To increase...
Page 68
Periodic maintenance and minor repair 6-23 6 eau00712 adjusting the brake pedal position the top of the brake pedal should be positioned approximately 32 mm below the top of the footrest as shown. Peri- odically check the brake pedal position and, if necessary, have a yamaha dealer adjust it. Ew0001...
Page 69
Periodic maintenance and minor repair 6-24 6 eau00715 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Each brake pad is provided with a wear indicator, which allows you to ch...
Page 70
Periodic maintenance and minor repair 6-25 6 eau03294 checking the brake fluid level insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A ...
Page 71
Periodic maintenance and minor repair 6-26 6 eau03985 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the brake master cylinder and caliper as well a...
Page 72
Periodic maintenance and minor repair 6-27 6 eau04372 to adjust the drive chain slack 1. Loosen the axle nut, the brake cal- iper bracket bolt and the locknut on each side of the swingarm. 2. To tighten the drive chain, turn the adjusting bolt on each side of the swingarm in direction a. To loos- en...
Page 73
Periodic maintenance and minor repair 6-28 6 eau03006 lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service t...
Page 74
Periodic maintenance and minor repair 6-29 6 eau04034 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart. Ea...
Page 75
Periodic maintenance and minor repair 6-30 6 eau03165 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Ew000113 warning @ if the sidestand does not ...
Page 76
Periodic maintenance and minor repair 6-31 6 eau02939 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition ew000115 warning @ securely support the motorc...
Page 77
Periodic maintenance and minor repair 6-32 6 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a yamaha dealer check or repair the steer- ing. Eau01144 checking the wheel bearings the front and rear wheel bearings must be ch...
Page 78
Periodic maintenance and minor repair 6-33 6 eau00800 battery this motorcycle is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. Ec000101 caution: @ never attempt to remove the battery cell seals, ...
Page 79
Periodic maintenance and minor repair 6-34 6 ec000102 caution: @ ● always keep the battery charged. Storing a discharged battery can cause permanent battery damage. ● to charge a sealed-type (mf) battery, a special (constant- voltage) battery charger is re- quired. Using a conventional battery charg...
Page 80
Periodic maintenance and minor repair 6-35 6 3. Turn the key to “on” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a yamaha dealer check the electrical system. Eau04136* replacing a headlight bulb this motorcycle is equip...
Page 81
Periodic maintenance and minor repair 6-36 6 ec000105 caution: _ do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely af- fected. Thoroughly clean off any dirt and fingerpr...
Page 82
Periodic maintenance and minor repair 6-37 6 eau03497 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clo...
Page 83
Periodic maintenance and minor repair 6-38 6 to service the rear wheel raise the rear wheel off the ground by using a motorcycle stand or, if a motor- cycle stand is not available, by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. Ea...
Page 84
Periodic maintenance and minor repair 6-39 6 eau04376 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front wheel so that it is on the ground. 4. Install the brake calipers by install- ing the bolts. Note: _ make sure that there is enough...
Page 85
Periodic maintenance and minor repair 6-40 6 1. Remove the drive chain cover by removing the quick fasteners and the bolts. 2. Loosen the axle nut and the brake caliper bracket bolt. 3. Lift the rear wheel off the ground according to the procedure on page 6-39. 4. Remove the axle nut. 5. Loosen the ...
Page 86
Periodic maintenance and minor repair 6-41 6 8. Pull the wheel axle out, and then remove the wheel. Eca00119 caution: _ do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake caliper pistons will be forced out. _ eau04456 to install the rear wheel 1...
Page 87
Periodic maintenance and minor repair 6-42 6 eau03087 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and ...
Page 88
Periodic maintenance and minor repair 6-43 6 eau02990 troubleshooting charts starting problems or poor engine performance ew000125 warning @ keep away open flames and do not smoke while checking or working on the fuel system. @ ct-1ae check the fuel level in the fuel tank. 1. Fuel there is enough fu...
Page 89
Periodic maintenance and minor repair 6-44 6 engine overheating ew000070 warning @ ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● aft...
Page 90
U5pse0.Book page 45 thursday, december 13, 2001 4:29 pm.
Page 91: Motorcycle Care and Storage
Motorcycle care and storage 7 care .................................................................................................. 7-1 storage .............................................................................................. 7-4 u5pse0.Book page 1 thursday, december 13, 2001 4:29 pm.
Page 92: Motorcycle Care and Storage
7-1 7 eau04454 7- motorcycle care and storage care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, howe...
Page 93: Motorcycle Care and Storage
Motorcycle care and storage 7-2 7 ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or...
Page 94: Motorcycle Care and Storage
Motorcycle care and storage 7-3 7 1. Clean the motorcycle with cold water and a mild detergent, after the engine has cooled down. Eca00012 caution: _ do not use warm water since it in- creases the corrosive action of the salt. _ 2. After drying the motorcycle, apply a corrosion protection spray on a...
Page 95: Motorcycle Care and Storage
Motorcycle care and storage 7-4 7 eca00013 caution: _ ● apply spray oil and wax spar- ingly and make sure to wipe off any excess. ● never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● avoid using abrasive polishing compounds as they will wear away t...
Page 96: Motorcycle Care and Storage
Motorcycle care and storage 7-5 7 a. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (this will lim...
Page 97: Specifications
Specifications 8 specifications .................................................................................... 8-1 conversion table ............................................................................... 8-5 u5pse0.Book page 1 thursday, december 13, 2001 4:29 pm.
Page 98: Specifications
8-1 8 eau01038 8- specifications specifications cs-01e cs-01e model tdm900 dimensions overall length 2,180 mm overall width 800 mm overall height 1,290 mm seat height 825 mm wheelbase 1,485 mm ground clearance 160 mm minimum turning radius 2,900 mm basic weight (with oil and full fuel tank) 221 kg e...
Page 99: Specifications
Specifications 8-2 8 cooling system capacity (total amount) 1.7 l air filter wet type element fuel type regular unleaded gasoline only fuel tank capacity 20 l fuel reserve amount 3.5 l spark plug manufacturer/model ngk / dpr8ea-9 or denso / x24epr-u9 gap 0.8–0.9 mm clutch type wet, multiple-disc tra...
Page 100: Specifications
Specifications 8-3 8 maximum load* 203 kg tire air pressure (measured on cold tires) up to 90 kg* front 250 kpa (2.50 kgf/cm 2 , 2.50 bar) rear 250 kpa (2.50 kgf/cm 2 , 2.50 bar) 90 kg–maximum* front 250 kpa (2.50 kgf/cm 2 , 2.50 bar) rear 290 kpa (2.90 kgf/cm 2 , 2.90 bar) high-speed riding front 2...
Page 101: Specifications
Specifications 8-4 8 electrical system ignition system t.C.I. (digital) charging system type a.C. Magneto standard output 14 v, 31.5 a @ 5,000 r/min battery model gt12b-4 voltage, capacity 12 v, 10 ah headlight type quartz bulb (halogen) bulb voltage, wattage × quantity headlight 12 v, 55 w × 2 auxi...
Page 102: Specifications
Specifications 8-5 8 eau03941 conversion table cs-03e all specification data in this manual are listed in si and metric units. Use this table to convert metric unit values to imperial unit values. Example: metric value conversion factor imperial value 2 mm × 0.03937 = 0.08 in conversion table metric...
Page 103: Consumer Information
Consumer information 9 identification numbers ....................................................................... 9-1 key identification number .................................................................. 9-1 vehicle identification number ......................................................
Page 104: Consumer Information
9-1 9 eau01039 9- consumer information eau02944 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle...
Page 105: Consumer Information
Consumer information 9-2 9 eau01050 model label the model label is affixed to the frame under the seat. (see page 3-11 for seat removal and installation procedures.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha de...
Page 106: Index
10- index a air filter element, cleaning ......................6-16 anti-theft alarm ........................................3-6 b battery ...................................................6-33 brake and clutch levers, checking and lubricating ............................................6-29 brake ...
Page 107: Index
Index sidestand, checking and lubricating....... 6-30 spark plugs, checking ............................. 6-7 specifications .......................................... 8-1 speedometer unit .................................... 3-3 starting the engine .................................. 5-1 start switc...
Page 108
Shiro.Fm page 1 thursday, june 7, 2001 11:38 am.
Page 109
Shiro.Fm page 1 thursday, june 7, 2001 11:38 am.
Page 110: 5Ps-28199-E0
Printed in japan 2001 . 11 - 1.0 × 3 cr (e) printed on recycled paper yamaha motor co., ltd. 5ps-28199-e0 owner’s manual tdm900