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- Yamaha
- Motorcycle
- TDM900
- Owner's Manual
Yamaha TDM900 Owner's Manual
Summary of TDM900
Page 1
Printed on recycled paper yamaha motor co., ltd. Printed in japan 2002.9-0.5x1 ! (e) owner’s manual 5ps-28199-e1 tdm900 5ps-e1_hyoushi 8/29/02 8:44 am page 1.
Page 2: Introduction
Eau04575 introduction welcome to the yamaha world of motorcycling! As the owner of the tdm900, you are benefiting from yamaha’s vast experience and newest technol- ogy regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take ...
Page 3: Important Manual Information
Eau00005 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Failure to follow warning instructions could result in severe injury or death to the mo...
Page 4: Important Manual Information
Important manual information ew000002 w please read this manual carefully and completely before operating this motorcycle. 5ps-28199-e1 8/29/02 9:16 am page 3.
Page 5
Tdm900 owner’s manual ©2002 by yamaha motor co., ltd. 1st edition, august 2002 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. Eau04229 5ps-28199-e1 8/29/02 9:16 am page 4.
Page 6: Table of Contents
Eau00009 table of contents 1 give safety the right of way 2 description 3 instrument and control functions 4 pre-operation checks 5 operation and important riding points 6 periodic maintenance and minor repair 7 motorcycle care and storage 8 specifications 9 consumer information index 9 8 7 6 5 4 3 ...
Page 7
5ps-28199-e1 8/29/02 9:16 am page 6.
Page 8: Give Safety The Right of Way
Give safety the right of way give safety the right of way ...............................................1-1 1 5ps-28199-e1 8/29/02 9:16 am page 7.
Page 9
1-1 eau00021 qgive safety the right of way safety information 1 motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and free- dom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regul...
Page 10: Description
Description left view ............................................................................................2-1 right view ..........................................................................................2-2 controls and instruments .......................................................
Page 11: Description
2-1 eau00026 description part locations 2 1. Front fork spring preload adjusting bolt (page 3-15) 2. Front fork damping force adjusting screw (page 3-15) 3. Air filter element (page 6-16) 4. Shock absorber assembly compression damping force adjusting knob (page 3-17) 5. Battery (page 6-33) 6. Fuses ...
Page 12: Description
2-2 description 2 15. Tool kit (page 6-1) 16. Coolant reservoir (page 6-11) 17. Throttle stop screw (page 6-17) 18. Front brake master cylinder (page 6-25) 19. Radiator cap (page 6-13) 20. Engine oil filler cap (page 6-8) 21. Engine oil filter element (page 6-10) 22. Engine oil drain bolt b (page 6-...
Page 13: Description
2-3 description 2 1. Clutch lever (page 3-9) 2. Left handlebar switches (page 3-7) 3. Speedometer unit (page 3-4) 4. Main switch/steering lock (page 3-1) 5. Tachometer unit (page 3-5) 6. Coolant temperature gauge (page 3-6) 7. Right handlebar switches (page 3-8) 8. Brake lever (page 3-9) 9. Throttle...
Page 14
Instrument and control functions main switch/steering lock ...................................................................3-1 indicator and warning lights ...............................................................3-2 speedometer unit ............................................................
Page 15
3-1 eau00029 main switch/steering lock main switch/steering lock the main switch/steering lock con- trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau04926 on all electrical circuits are supplied with power; the meter lighting, t...
Page 16
3-2 instrument and control functions 3 ew000016 w never turn the key to “off” or “lock” while the motorcycle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motorcycle is stopped before turn- ing the key to “off...
Page 17
3-3 instrument and control functions 3 eau04877 oil level warning light “ 7 ” oil level warning light this warning light comes on when the engine oil level is low. The electrical circuit of the warning light can be checked by turning the key to “on”. If the warning light does not come on for a few s...
Page 18
3-4 instrument and control functions 3 eau04428 speedometer unit speedometer unit the speedometer unit is equipped with the following: 8 a digital speedometer (which shows riding speed) 8 an odometer (which shows the total distance traveled) 8 two tripmeters (which show the distance traveled since t...
Page 19
3-5 instrument and control functions 3 note: after resetting the fuel reserve trip- meter, the display will return to “trip 1”, unless a different mode had been previously selected; in that case, the display automatically returns to the prior mode. Fuel gauge the fuel gauge indicates the amount of f...
Page 20
3-6 instrument and control functions 3 note: 8 after setting the clock, be sure to push the “select” button before turning the key to “off”, otherwise the clock will not be set. 8 when the key is turned to “off”, the clock display will remain on for 48 hours and then go off to prevent the battery fr...
Page 21
3-7 instrument and control functions 3 ec000002 c c do not operate the engine if it is overheated. Eau00118 handlebar switches handlebar switches eau00119 pass switch “ &” pass switch press this switch to flash the head- light. Eau03888 dimmer switch “ &/%” dimmer switch set this switch to “ &” for ...
Page 22
3-8 instrument and control functions 3 eau03889 turn signal switch “ 4/6” turn signal switch to signal a right-hand turn, push this switch to “ 6”. To signal a left-hand turn, push this switch to “ 4”. When released, the switch returns to the center position. To cancel the turn signal lights, push t...
Page 23
3-9 instrument and control functions 3 eau00152 clutch lever clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the han- dlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for s...
Page 24
3-10 instrument and control functions 3 to adjust the distance between the brake lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the han- dlebar grip. Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the bra...
Page 25
3-11 instrument and control functions 3 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. Note: the fuel tank cap cannot be closed unless the key is in the lock. In addi- tion, the key cannot be removed if the cap is not properly closed and locked. ...
Page 26
3-12 instrument and control functions 3 eca00104 c c use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and pis- ton rings, as well as to the exhaust system. Your yamaha engine has been designed to use regular unleaded gasolin...
Page 27
3-13 instrument and control functions 3 ec000114 c c the following precautions must be observed to prevent a fire hazard or other damages. 8 use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. 8 never park the motorcycle near possible fir...
Page 28
3-14 instrument and control functions 3 eau04292 storage compartment storage compartment this storage compartment is designed to hold an optional genuine yamaha u-lock. (other locks may not fit.) when placing a u-lock in the storage compartment, securely fasten it with the straps. When the u- lock i...
Page 29
3-15 instrument and control functions 3 spring preload to increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in direction a. To decrease the spring preload and thereby soften the sus- pension, turn the adjusting bolt on each fork leg in direction ...
Page 30
3-16 instrument and control functions 3 3. To increase the damping force, continue turning the adjusting screw in direction a. The third click after the minimum setting is the maximum setting. If the adjusting screw is turned further in direction a, it will move half a turn before returning to the m...
Page 31
3-17 instrument and control functions 3 rebound damping force to increase the rebound damping force and thereby harden the rebound damping, turn the adjusting knob in direction a. To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob in direction b. 1....
Page 32
3-18 instrument and control functions 3 eau00315 w this shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following informa- tion before handling the shock absorber. The manufacturer can- not be held responsible for proper- ty damage or personal in...
Page 33
3-19 instrument and control functions 3 ew000044 w the motorcycle must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), otherwise the sidestand could con- tact the ground and distract the operator, resulting in a possible loss of control. ...
Page 34
3-20 instrument and control functions 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ #”. 3. Turn the key to “on”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral switch m...
Page 35
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Page 36: Pre-Operation Checks
Pre-operation checks pre-operation check list .....................................................................4-1 4 5ps-28199-e1 8/29/02 9:16 am page 35.
Page 37: Pre-Operation Checks
4-1 eau01114 pre-operation checks 4 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpect- edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leak- age or loss of tire a...
Page 38: Pre-Operation Checks
4-2 pre-operation checks 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-18, 6-29 control cables • make sure that operation is smooth. • lubricate if necessary. 6-29 drive...
Page 39: Pre-Operation Checks
4-3 pre-operation checks 4 note: pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. Ewa00033 w if any item in the pre-operation check list is not work...
Page 40
Operation and important riding points starting the engine ............................................................................5-1 shifting ...............................................................................................5-2 recommended shift points (for switzerland only) .........
Page 41
5-1 eau00372 operation and important riding points 5 eau00373 w 8 become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer regarding any control or func- tion that you do not thorough- ly understand. 8 never start the engine or oper- ate it in...
Page 42
5-2 operation and important riding points 5 note: if the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to pre- serve the battery. Do not crank the engine more than 10 seconds on any one attempt. Eca00045 ...
Page 43
5-3 operation and important riding points 5 eau02937 recommended shift points (for switzerland only) shift points (for switzerland only) the recommended shift points during acceleration are shown in the table below. Note: when shifting down two gears at a time, reduce the speed accordingly (e.G., do...
Page 44
5-4 operation and important riding points 5 eau04315 0–1,000 km avoid prolonged operation above 4,000 r/min. 1,000–1,600 km avoid prolonged operation above 6,000 r/min. Eca00058 c c after 1,000 km of operation, the engine oil must be changed, and the oil filter element replaced. 1,600 km and beyond ...
Page 45
5ps-28199-e1 8/29/02 9:16 am page 44.
Page 46
Periodic maintenance and minor repair owner’s tool kit .....................................................6-1 periodic maintenance and lubrication chart .........6-2 removing and installing cowlings and panels ......6-5 checking the spark plugs .....................................6-7 engine oil a...
Page 47
6-1 eau00462 periodic maintenance and minor repair 6 eau00464 safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condi- tion possible. The most important points of inspection, adjustment, and lubrication are e...
Page 48
6-2 periodic maintenance and minor repair 6 eau03685 periodic maintenance and lubrication chart periodic maintenance and lubrication chart note: 8 the annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. 8 from 50,000 km, repeat the maintenance in...
Page 49
6-3 periodic maintenance and minor repair 6 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ √ 11 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 12 * swingarm • check operation and for excessive play. √ √ ...
Page 50
6-4 periodic maintenance and minor repair 6 eau03884 note: 8 the air filter needs more frequent service if you are riding in unusually wet or dusty areas. 8 hydraulic brake service 9 regularly check and, if necessary, correct the brake fluid level. 9 every two years replace the internal components o...
Page 51
6-5 periodic maintenance and minor repair 6 eau01139 removing and installing cowlings and panels cowlings and panels, removing and installing the cowlings and panels shown above need to be removed to per- form some of the maintenance jobs described in this chapter. Refer to this section each time a ...
Page 52
6-6 periodic maintenance and minor repair 6 to install the cowling place the cowling in the original posi- tion, and then install the screws and the quick fastener. Note: to install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert the fas- tener int...
Page 53
6-7 periodic maintenance and minor repair 6 eau01880 checking the spark plugs spark plugs, checking the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be ...
Page 54
6-8 periodic maintenance and minor repair 6 note: if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 3. Wait a few minutes ...
Page 55
6-9 periodic maintenance and minor repair 6 ec000000 c c do not operate the motorcycle until you know that the engine oil level is sufficient. 1. Oil filler cap 2. Dipstick 3. Maximum level mark 4. Minimum level mark to change the engine oil (with or without oil filter element replace- ment) 1. Star...
Page 56
6-10 periodic maintenance and minor repair 6 4. Remove the oil filter element cover by removing the bolts. 1. Engine oil drain bolt b 2. Oil filter element cover 3. Bolt ( ×5) 7. Install the engine oil drain bolts, and then tighten them to the specified torques. 8. Add the specified amount of the re...
Page 57
6-11 periodic maintenance and minor repair 6 eca00133 c c 8 in order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “cd” or oils of a higher quality than specified. In addition, do not ...
Page 58
6-12 periodic maintenance and minor repair 6 3. If the coolant is at or below the minimum level mark, remove panel b (see page 6-6 for panel removal and installation proce- dures.), remove the reservoir cap, add coolant to the maximum level mark, and then install the reservoir cap and the panel. 1. ...
Page 59
6-13 periodic maintenance and minor repair 6 eau04461 to change the coolant changing 1. Place the motorcycle on a level surface and let the engine cool if necessary. 2. Remove the seat. (see page 3-13 for seat removal and instal- lation procedures.) 3. Remove cowling b and panel b. (see pages 6-5 an...
Page 60
6-14 periodic maintenance and minor repair 6 8. Remove the coolant reservoir bolt. 9. Pull the coolant reservoir upward and away from the motorcycle. 10. Drain the remaining coolant from the coolant reservoir by opening the cap, then turning the reser- voir upside down. 11. Install the coolant reser...
Page 61
6-15 periodic maintenance and minor repair 6 ec000080 c c 8 if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. 8 if water has been used instead of coolant, replace it with coolant as soon as possible, oth...
Page 62
6-16 periodic maintenance and minor repair 6 eau04973 replacing the air filter element air filter element, replacing the air filter element should be replaced at the intervals specified in the periodic maintenance and lubrica- tion chart. Replace the air filter ele- ment more frequently if you are r...
Page 63
6-17 periodic maintenance and minor repair 6 7. Install the air filter case cover by installing the screws. 8. Place the fuel tank in the original position and install the bolts. Ewa00067 w 8 before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged,...
Page 64
6-18 periodic maintenance and minor repair 6 eau00635 adjusting the throttle cable free play throttle cable free play, adjusting the throttle cable free play should measure 3–5 mm at the throttle grip. Periodically check the throttle cable free play and, if necessary, have a yamaha dealer adjust it....
Page 65
6-19 periodic maintenance and minor repair 6 8 adjust the suspension and tire air pressure with regard to the load. 8 check the tire condition and air pressure before each ride. Ewa00012 w because loading has an enormous impact on the handling, braking, performance and safety character- istics of yo...
Page 66
6-20 periodic maintenance and minor repair 6 tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a yamaha dealer replace the tire imme- diately. 1. Tire...
Page 67
6-21 periodic maintenance and minor repair 6 ew000080 w 8 the front and rear tires should be of the same make and design, otherwise the handling characteristics of the motorcy- cle cannot be guaranteed. 8 after extensive tests, only the tires listed below have been approved for this model by yamaha ...
Page 68
6-22 periodic maintenance and minor repair 6 eau03773 cast wheels wheels to maximize the performance, dura- bility, and safe operation of your motorcycle, note the following points regarding the specified wheels. 8 the wheel rims should be checked for cracks, bends or warpage before each ride. If an...
Page 69
6-23 periodic maintenance and minor repair 6 3. If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 4. Fully turn the adjusting bolt at the clutch lever in direction a to loosen the clutch...
Page 70
6-24 periodic maintenance and minor repair 6 ew000109 w a soft or spongy feeling in the brake pedal can indicate the pres- ence of air in the hydraulic system. If there is air in the hydraulic sys- tem, have a yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic syste...
Page 71
6-25 periodic maintenance and minor repair 6 eau00725 front brake pads each front brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator groove. If a brake pad has...
Page 72
6-26 periodic maintenance and minor repair 6 observe these precautions: 8 when checking the fluid level, make sure that the top of the brake fluid reservoir is level. 8 use only the recommended qual- ity brake fluid, otherwise the rub- ber seals may deteriorate, caus- ing leakage and poor braking pe...
Page 73
6-27 periodic maintenance and minor repair 6 eau00744 drive chain slack drive chain slack the drive chain slack should be checked before each ride and adjust- ed if necessary. To check the drive chain slack checking 1. Place the motorcycle on a level surface and hold it in an upright position. Note:...
Page 74
6-28 periodic maintenance and minor repair 6 note: using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same position for proper wheel alignment. Ec000096 c c improper drive chain slack will overload the engine as well as other vital parts of the motor...
Page 75
6-29 periodic maintenance and minor repair 6 2. Wipe the drive chain dry. 3. Thoroughly lubricate the drive chain with a special o-ring chain lubricant. Eca00052 c c do not use engine oil or any other lubricants for the drive chain, as they may contain substances that could damage the o-rings. Eau04...
Page 76
6-30 periodic maintenance and minor repair 6 eau03370 checking and lubricating the brake and shift pedals brake and shift pedals, checking and lubricating the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary. Eau03165 ...
Page 77
6-31 periodic maintenance and minor repair 6 eau04282 lubricating the rear suspension rear suspension, lubricating the pivoting points of the rear sus- pension must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. To check the operation 1. Place the motorcy...
Page 78
6-32 periodic maintenance and minor repair 6 eau00794 checking the steering steering, checking worn or loose steering bearings may cause danger. Therefore, the opera- tion of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrica- tion chart. 1. Pl...
Page 79
6-33 periodic maintenance and minor repair 6 eau00800 battery battery this motorcycle is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. Ec000101 c c never attempt to remove the bat- tery cell seal...
Page 80
6-34 periodic maintenance and minor repair 6 to store the battery 1. If the motorcycle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2. If the battery will be stored for more than two months, check it at least once a month and ...
Page 81
6-35 periodic maintenance and minor repair 6 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Ec000103 c c do not use a fuse of a higher amperage rating than recommend- ed to avoid causing extensive damage to the electrical system and possibly a fire. Eau04503 replaci...
Page 82
6-36 periodic maintenance and minor repair 6 2. Unhook the headlight bulb hold- er, and then remove the defec- tive bulb. Ew000119 w headlight bulbs get very hot. Therefore, keep flammable prod- ucts away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 3. Place a new h...
Page 83
6-37 periodic maintenance and minor repair 6 eau04411 replacing a tail/brake light bulb tail/brake light bulb, replacing 1. Remove the seat. (see page 3-13 for seat removal and instal- lation procedures.) 2. Remove the socket (together with the bulb) by turning it coun- terclockwise. 3. Remove the d...
Page 84
6-38 periodic maintenance and minor repair 6 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screw. Eca00065 c c do not overtighten the screw, oth- erwise the lens may break. 1. Turn signal light bulb to service the...
Page 85
6-39 periodic maintenance and minor repair 6 eau01617 front wheel wheel (front) to remove the front wheel removing ew000122 w 8 it is advisable to have a yamaha dealer service the wheel. 8 securely support the motorcy- cle so that there is no danger of it falling over. 1. Loosen the front wheel axle...
Page 86
6-40 periodic maintenance and minor repair 6 eau04376 to install the front wheel installing 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front wheel so that it is on the ground. 4. Install the brake calipers by installing the bolts. Note: make sure that there is...
Page 87
6-41 periodic maintenance and minor repair 6 1. Remove the drive chain cover by removing the quick fasteners and the bolts. 4. Remove the axle nut. 5. Loosen the locknut on each side of the swingarm. 6. Turn the drive chain slack adjust- ing bolts fully in direction a. 7. Push the wheel forward, tig...
Page 88
6-42 periodic maintenance and minor repair 6 8. Pull the wheel axle out, and then remove the wheel. Eca00119 c c do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake caliper pistons will be forced out. 7. Install the drive chain cover by installin...
Page 89
6-43 periodic maintenance and minor repair 6 eau03087 troubleshooting troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor...
Page 90
6-44 periodic maintenance and minor repair 6 eau02990 troubleshooting charts troubleshooting charts starting problems or poor engine performance ew000125 w keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is eno...
Page 91
6-45 6 engine overheating ew000070 w 8 do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. 8 after removing the radiator cap retaining bolt, p...
Page 92: Motorcycle Care and Storage
Motorcycle care and storage care ...................................................................................................7-1 storage ..............................................................................................7-4 7 5ps-28199-e1 8/29/02 9:17 am page 91.
Page 93: Motorcycle Care and Storage
7 7-1 eau04454 motorcycle care and storage care care while the open design of a motorcy- cle reveals the attractiveness of the technology, it also makes it more vul- nerable. Rust and corrosion can develop even if high-quality compo- nents are used. A rusty exhaust pipe may go unnoticed on a car, ho...
Page 94: Motorcycle Care and Storage
7 7-2 motorcycle care and storage 8 do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abra- sive cleaning products, sol- vent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or...
Page 95: Motorcycle Care and Storage
7 7-3 motorcycle care and storage 1. Clean the motorcycle with cold water and a mild detergent, after the engine has cooled down. Eca00012 c c do not use warm water since it increases the corrosive action of the salt. 2. After drying the motorcycle, apply a corrosion protection spray on all metal, i...
Page 96: Motorcycle Care and Storage
7 7-4 motorcycle care and storage eca00013 c c 8 apply spray oil and wax spar- ingly and make sure to wipe off any excess. 8 never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. 8 avoid using abrasive polish- ing compounds as they will wear away the pa...
Page 97: Motorcycle Care and Storage
7 7-5 motorcycle care and storage d. Turn the engine over several times with the starter. (this will coat the cylinder walls with oil.) e. Remove the spark plug caps from the spark plugs, and then install the spark plugs and the spark plug caps. Ewa00003 w to prevent damage or injury from sparking, ...
Page 98: Specifications
Specifications specifications ....................................................................................8-1 conversion table ................................................................................8-5 8 5ps-28199-e1 8/29/02 9:17 am page 97.
Page 99: Specifications
8 8-1 eau01038 specifications specifications specifications model tdm900 dimensions overall length 2,180 mm overall width 800 mm overall height 1,290 mm seat height 825 mm wheelbase 1,485 mm ground clearance 160 mm minimum turning radius 2,900 mm basic weight (with oil and full fuel tank) 221 kg eng...
Page 100: Specifications
8 8-2 specifications cooling system capacity (total amount) 1.7 l air filter oil-coated paper element fuel type regular unleaded gasoline only fuel tank capacity 20 l fuel reserve amount 3.5 l spark plug manufacturer/model ngk/dpr8ea-9 or denso/x24epr-u9 gap 0.8–0.9 mm clutch type wet, multiple-disc...
Page 101: Specifications
8 8-3 specifications maximum load* 203 kg tire air pressure (measured on cold tires) up to 90 kg* front 225 kpa (2.25 kgf/cm 2 , 2.25 bar) rear 250 kpa (2.50 kgf/cm 2 , 2.50 bar) 90 kg load–maximum* front 225 kpa (2.25 kgf/cm 2 , 2.25 bar) rear 290 kpa (2.90 kgf/cm 2 , 2.90 bar) high-speed riding fr...
Page 102: Specifications
8 8-4 specifications electrical system ignition system t.C.I. (digital) charging system type a.C. Magneto standard output 14 v, 31.5 a @ 5,000 r/min battery type gt12b-4 voltage, capacity 12 v, 10 ah headlight bulb type halogen bulb voltage, wattage × quantity headlight 12 v, 55 w × 2 auxiliary ligh...
Page 103: Specifications
8 8-5 specifications eau04513 conversion table conversion table all specification data in this manual are listed in si and metric units. Use this table to convert metric unit values to imperial unit values. Example: metric value conversion factor imperial value 2 mm × 0.03937 = 0.08 in conversion ta...
Page 104: Consumer Information
Consumer information identification numbers .......................................................................9-1 key identification number ..................................................................9-1 vehicle identification number ..........................................................
Page 105: Consumer Information
9 9-1 eau01039 consumer information eau02944 identification numbers identification numbers record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in ca...
Page 106: Consumer Information
9 9-2 consumer information eau01050 model label model label the model label is affixed to the frame under the seat. (see page 3-13 for seat removal and installation pro- cedures.) record the information on this label in the space provided. This information will be needed when ordering spare parts fr...
Page 107: Index
Index checking ............................................6-27 drive chain, lubricating .........................6-28 e engine break-in ......................................5-3 engine idling speed ..............................6-17 engine oil and oil filter element ..............6-8 f front and re...
Page 108: Index
Shift points (for switzerland only) ...........5-3 shifting ...................................................5-2 shock absorber assembly, adjusting ....3-16 sidestand .............................................3-18 sidestand, checking and lubricating .....6-30 spark plugs, checking ................
Page 109
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Page 110
Printed on recycled paper yamaha motor co., ltd. Printed in japan 2002.9-0.5x1 ! (e) owner’s manual 5ps-28199-e1 tdm900 5ps-e1_hyoushi 8/29/02 8:44 am page 1.