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Yamaha TDM900 Owner's Manual

Summary of TDM900

  • Page 1

    5ps-28199-e4 tdm900a owner’s manual tdm900

  • Page 2

    Eau26942.

  • Page 3: Introduction

    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the tdm900/tdm900a, you are benefiting from yamaha’s vast experience and newest technology regard- ing the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Plea...

  • Page 4: Important Manual Information

    Important manual information eau10151 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5: Important Manual Information

    Important manual information eau10200 tdm900/tdm900a owner’s manual ©2005 by yamaha motor co., ltd. 1st edition, july 2005 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan..

  • Page 6: Table of Contents

    Table of contents safety information ...................1-1 description ...................................2-1 left view ...........................................2-1 right view .........................................2-3 controls and instruments..................2-5 instrument and control functio...

  • Page 7: Table of Contents

    Table of contents replacing the tail/brake light bulb ............................................6-32 replacing a turn signal light bulb ..6-32 replacing an auxiliary light bulb ....6-33 supporting the motorcycle .............6-33 troubleshooting .............................6-34 troubleshooting ch...

  • Page 8: Safety Information

    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are depen- dent upon the use of proper riding techniques as well as the expertise of the opera- tor. Every operator should know the following require- ments before riding this mo- torcycle. He or sh...

  • Page 9: Safety Information

    Safety information 1-2 1 ed by road and traffic conditions. ● always signal before turning or changing lanes. Make sure that other motorists can see you. ● the posture of the operator and passenger is important for proper control. ● the operator should keep both hands on the handlebar and both feet ...

  • Page 10: Safety Information

    Safety information 1-3 1 when loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal- ance or ...

  • Page 11: Safety Information

    Safety information 1-4 1 could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● gasoline is highly flamma- ble: ● always turn the engine off when refueling. ● take care not to spill any gaso- line on the engine or exhaust system when refueling. ● never refuel while smokin...

  • Page 12: Description

    2-1 1 2 3 4 5 6 7 8 9 description eau32220 left view tdm900 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 1. Front fork spring preload adjusting bolt (page 3-16) 2. Front fork damping adjusting screw (page 3-16) 3. Air filter element (page 6-12) 4. Shock absorber assembly com...

  • Page 13: Description

    Description 2-2 2 3 4 5 6 7 8 9 tdm900a 1 2 3 4 5 6 7 7 8 9 10 11 12 1 2 3 4 5 6 1. Front fork spring preload adjusting bolt (page 3-16) 2. Front fork damping adjusting screw (page 3-16) 3. Air filter element (page 6-12) 4. Coolant reservoir (page 6-10) 5. Battery (page 6-28) 6. Fuses (page 6-29) 7....

  • Page 14: Description

    Description 2-3 1 2 3 4 5 6 7 8 9 eau32230 right view tdm900 1 2 3 4 5 6 7 8 9 10 1. Owner’s tool kit (page 6-1) 2. Coolant reservoir (page 6-10) 3. Idle adjusting screw (page 6-14) 4. Front brake fluid reservoir (page 6-20) 5. Radiator cap (page 6-10) 6. Engine oil filler cap (page 6-7) 7. Engine o...

  • Page 15: Description

    Description 2-4 2 3 4 5 6 7 8 9 tdm900a 1 5 6 7 8 9 10 11 12 2 3 4 1. Grab bar 2. Owner’s tool kit (page 6-1) 3. Storage compartment (page 3-15) 4. Shock absorber assembly compression damping force adjusting knob (page 3-17) 5. Idle adjusting screw (page 6-14) 6. Front brake fluid reservoir (page 6-...

  • Page 16: Description

    Description 2-5 1 2 3 4 5 6 7 8 9 eau10430 controls and instruments 1 2 3 4 5 6 7 8 9 1. Clutch lever (page 3-10) 2. Left handlebar switches (page 3-9) 3. Multi-function display (page 3-7) 4. Main switch/steering lock (page 3-2) 5. Tachometer unit (page 3-6) 6. Coolant temperature gauge (page 3-6) 7...

  • Page 17: Immobilizer System

    3-1 2 3 4 5 6 7 8 9 instrument and control functions eau10972 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two stand...

  • Page 18: Main Switch/steering Lock

    Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk...

  • Page 19: Warning

    Instrument and control functions 3-3 2 3 4 5 6 7 8 9 to unlock the steering push the key into the main switch, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, ...

  • Page 20: For Tdm900A

    Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 for tdm900a eau38572 turn signal indicator lights “ ” and “ ” (for tdm900)/ turn signal indicator light “ ” (for tdm900a) ● for tdm900: the corresponding indicator light flashes when the turn signal switch is pushed to the left or right. ● for t...

  • Page 21: Abs Warning Light “

    Instrument and control functions 3-5 2 3 4 5 6 7 8 9 eau11543 abs warning light “ ” (for abs models) if this warning light comes on or flashes while riding, the abs may be defective. If this occurs, have a yamaha dealer check the system as soon as possible. (see page 3-12.) warning ewa10081 if the a...

  • Page 22: Tachometer Unit

    Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 eau11911 tachometer unit the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “on”, the ta- chometer needle will sweep once across the r/min range and then retur...

  • Page 23: Caution:

    Instrument and control functions 3-7 2 3 4 5 6 7 8 9 caution: eca10020 do not operate the engine if it is overheated. Eau36610 multi-function display warning ewa12311 be sure to stop the vehicle before making any setting changes to the multi-function display. The multi-function display is equipped w...

  • Page 24: Note:

    Instrument and control functions 3-8 1 2 3 4 5 6 7 8 9 fuel reserve tripmeter mode “trip f” and start counting the distance traveled from that point. In that case, pushing the “select” button switches the dis- play between the various tripmeter and odometer modes in the following order: trip f → tri...

  • Page 25: Handlebar Switches

    Instrument and control functions 3-9 2 3 4 5 6 7 8 9 eau12344 handlebar switches left right eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signa...

  • Page 26: Caution:

    Instrument and control functions 3-10 1 2 3 4 5 6 7 8 9 ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard. Caution: eca10061 do not use the hazard l...

  • Page 27: Brake Lever

    Instrument and control functions 3-11 2 3 4 5 6 7 8 9 eau26822 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. The brake lever is equipped with a po- sition adjusting dial. To adjust the dis- tance between the ...

  • Page 28: Abs (For Abs Models)

    Instrument and control functions 3-12 1 2 3 4 5 6 7 8 9 eau26792 abs (for abs models) the yamaha abs (anti-lock brake system) features a dual electronic con- trol system, which acts on the front and rear brakes independently. The abs is monitored by an ecu (electronic con- trol unit), which will hav...

  • Page 29: Note:

    Instrument and control functions 3-13 2 3 4 5 6 7 8 9 note: the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Warning ewa11090 make sure that the fuel tank cap is properly closed before riding. Eau...

  • Page 30: Fuel Tank Breather Hose

    Instrument and control functions 3-14 1 2 3 4 5 6 7 8 9 eau13410 fuel tank breather hose before operating the motorcycle: ● check the fuel tank breather hose connection. ● check the fuel tank breather hose for cracks or damage, and replace it if damaged. ● make sure that the end of the fuel tank bre...

  • Page 31: Note:

    Instrument and control functions 3-15 2 3 4 5 6 7 8 9 note: make sure that the seat is properly se- cured before riding. Eau14411 storage compartment this storage compartment is designed to hold an optional genuine yamaha u-lock. (other locks may not fit.) when placing a u-lock in the storage compar...

  • Page 32: Adjusting The Front Fork

    Instrument and control functions 3-16 1 2 3 4 5 6 7 8 9 eau14781 adjusting the front fork this front fork is equipped with spring preload adjusting bolts and damping force adjusting screws. Warning ewa10180 always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may res...

  • Page 33: Note:

    Instrument and control functions 3-17 2 3 4 5 6 7 8 9 note: make sure that the adjusting screw is turned to one of the four settings. Eau15030 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring and rebound and compression damping for...

  • Page 34: Compression Damping Force

    Instrument and control functions 3-18 1 2 3 4 5 6 7 8 9 (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob in di- rection (b). Compression damping force to increase the compression damping force and thereby harden the compres- sion damping, tur...

  • Page 35: Luggage Strap Holders

    Instrument and control functions 3-19 2 3 4 5 6 7 8 9 eau15140 luggage strap holders there are four luggage strap holders below the passenger seat, two of which can be turned out for easier access. Eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lowe...

  • Page 36: Warning

    Instrument and control functions 3-20 1 2 3 4 5 6 7 8 9 eau15311 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the ...

  • Page 37: Yes

    Instrument and control functions 3-21 2 3 4 5 6 7 8 9 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engi...

  • Page 38: Pre-Operation Checks

    4-1 1 2 3 4 5 6 7 8 9 pre-operation checks eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or lo...

  • Page 39: Pre-Operation Checks

    Pre-operation checks 4-2 2 3 4 5 6 7 8 9 eau15603 pre-operation check list item checks page fuel ● check fuel level in fuel tank. ● refuel if necessary. ● check fuel line for leakage. 3-13 engine oil ● check oil level in engine. ● if necessary, add recommended oil to specified level. ● check vehicle...

  • Page 40: Pre-Operation Checks

    Pre-operation checks 4-3 1 2 3 4 5 6 7 8 9 throttle grip ● make sure that operation is smooth. ● check cable free play. ● if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-15, 6-25 control cables ● make sure that operation is smooth. ● lubricate if neces...

  • Page 41: Warning

    5-1 2 3 4 5 6 7 8 9 operation and important riding points eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engin...

  • Page 42: Caution:

    Operation and important riding points 5-2 1 2 3 4 5 6 7 8 9 attempt. Caution: eca11040 for maximum engine life, never ac- celerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 shifting shifting gears lets you control the amount of engine...

  • Page 43: Tips For Reducing Fuel

    Operation and important riding points 5-3 2 3 4 5 6 7 8 9 eau16810 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev th...

  • Page 44: Parking

    Operation and important riding points 5-4 1 2 3 4 5 6 7 8 9 eau17212 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touc...

  • Page 45: Warning

    6-1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubric...

  • Page 46: Note:

    Periodic maintenance and minor repair 6-2 1 2 3 4 5 6 7 8 9 eau17705 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 1000...

  • Page 47

    Periodic maintenance and minor repair 6-3 2 3 4 5 6 7 8 9 10 * tires ● check tread depth and for damage. ● replace if necessary. ● check air pressure. ● correct if necessary. √ √ √ √ √ 11 * wheel bearings ● check bearing for looseness or damage. √ √ √ √ 12 * swingarm ● check operation and for excess...

  • Page 48: Note:

    Periodic maintenance and minor repair 6-4 1 2 3 4 5 6 7 8 9 eau18680 note: ● air filter ● this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. ● the air filter element needs to be replaced more frequentl...

  • Page 49: Removing and Installing

    Periodic maintenance and minor repair 6-5 2 3 4 5 6 7 8 9 eau18712 removing and installing cowlings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved ...

  • Page 50: Note:

    Periodic maintenance and minor repair 6-6 1 2 3 4 5 6 7 8 9 to install the cowling place the cowling in the original posi- tion, and then install the screws and the quick fastener. Note: to install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert th...

  • Page 51: Note:

    Periodic maintenance and minor repair 6-7 2 3 4 5 6 7 8 9 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime fro...

  • Page 52: Note:

    Periodic maintenance and minor repair 6-8 1 2 3 4 5 6 7 8 9 the oil level. Note: the engine oil should be between the minimum and maximum level marks. Caution: eca10010 do not operate the vehicle until you know that the engine oil level is suf- ficient. Warning ewa10360 never remove the engine oil t...

  • Page 53: Note:

    Periodic maintenance and minor repair 6-9 2 3 4 5 6 7 8 9 note: skip steps 4–6 if the oil filter element is not being replaced. 4. Remove the oil filter element cover by removing the bolts. 5. Remove and replace the oil filter element and o-rings. 6. Install the oil filter element cover by installin...

  • Page 54: Caution:

    Periodic maintenance and minor repair 6-10 1 2 3 4 5 6 7 8 9 caution: eca11620 ● in order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel speci- fication of “cd” or oils of a high- er quality than specif...

  • Page 55: For Tdm900

    Periodic maintenance and minor repair 6-11 2 3 4 5 6 7 8 9 for tdm900 for tdm900a 3. If the coolant is at or below the minimum level mark, remove pan- el b for tdm900 or panel a for tdm900a (see page 6-5.), re- move the reservoir cap, add cool- ant to the maximum level mark, and then install the res...

  • Page 56: Against Frost and Corrosion.

    Periodic maintenance and minor repair 6-12 1 2 3 4 5 6 7 8 9 against frost and corrosion. ● if water has been added to the coolant, have a yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. Warning ewa10380 never...

  • Page 57: Caution:

    Periodic maintenance and minor repair 6-13 2 3 4 5 6 7 8 9 7. Pull the air filter element out. 8. Insert a new air filter element into the air filter case. Caution: eca10480 ● make sure that the air filter ele- ment is properly seated in the air filter case. ● the engine should never be op- erated w...

  • Page 58: Adjusting The Engine Idling

    Periodic maintenance and minor repair 6-14 1 2 3 4 5 6 7 8 9 12. Install the panels and cowlings. 13. Install the seat. Eau34300 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and...

  • Page 59: Checking The Throttle Cable

    Periodic maintenance and minor repair 6-15 2 3 4 5 6 7 8 9 eau21381 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it....

  • Page 60: Warning

    Periodic maintenance and minor repair 6-16 1 2 3 4 5 6 7 8 9 warning ewa11020 because loading has an enormous impact on the handling, braking, performance and safety characteris- tics of your motorcycle, you should keep the following precautions in mind. ● never overload the mo- torcycle! Operation ...

  • Page 61: Warning

    Periodic maintenance and minor repair 6-17 2 3 4 5 6 7 8 9 warning ewa10470 ● have a yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehi- cle with excessively worn tires decreases riding stability and can lead to loss of control. ● the replacement of all wheel and...

  • Page 62: High Speeds.

    Periodic maintenance and minor repair 6-18 1 2 3 4 5 6 7 8 9 lowing points in order to make the most efficient use of these tires. ● use only the specified replace- ment tires. Other tires may run the danger of bursting at super high speeds. ● brand-new tires can have a rela- tively poor grip on cer...

  • Page 63: Note:

    Periodic maintenance and minor repair 6-19 2 3 4 5 6 7 8 9 note: if the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 3. Fully turn the adjusting bolt at the clutch lever in direction (a) t...

  • Page 64: Checking The Front and Rear

    Periodic maintenance and minor repair 6-20 1 2 3 4 5 6 7 8 9 eau22390 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau22420 front brake pads each front brake pad is provid...

  • Page 65: Rear Brake (For Tdm900A)

    Periodic maintenance and minor repair 6-21 2 3 4 5 6 7 8 9 rear brake (for tdm900a) insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A l...

  • Page 66: Changing The Brake Fluid

    Periodic maintenance and minor repair 6-22 1 2 3 4 5 6 7 8 9 eau22730 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and cali...

  • Page 67: Note:

    Periodic maintenance and minor repair 6-23 2 3 4 5 6 7 8 9 2. To tighten the drive chain, turn the adjusting bolt on each side of the swingarm in direction (a). To loos- en the drive chain, turn the adjust- ing bolt on each side of the swingarm in direction (b), and then push the rear wheel forward....

  • Page 68: Cleaning and Lubricating The

    Periodic maintenance and minor repair 6-24 1 2 3 4 5 6 7 8 9 eau23022 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in ...

  • Page 69: Checking and Lubricating The

    Periodic maintenance and minor repair 6-25 2 3 4 5 6 7 8 9 eau23111 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart. ...

  • Page 70: Checking and Lubricating The

    Periodic maintenance and minor repair 6-26 1 2 3 4 5 6 7 8 9 eau23200 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10730 if the sides...

  • Page 71: Caution:

    Periodic maintenance and minor repair 6-27 2 3 4 5 6 7 8 9 caution: eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the...

  • Page 72: Checking The Wheel Bearings

    Periodic maintenance and minor repair 6-28 1 2 3 4 5 6 7 8 9 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly...

  • Page 73: To Charge The Battery

    Periodic maintenance and minor repair 6-29 2 3 4 5 6 7 8 9 to charge the battery have a yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories...

  • Page 74: For Tdm900A

    Periodic maintenance and minor repair 6-30 1 2 3 4 5 6 7 8 9 for tdm900a the main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located under the seat. (see page 3-14.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrica...

  • Page 75: Replacing A Headlight Bulb

    Periodic maintenance and minor repair 6-31 2 3 4 5 6 7 8 9 eau23750 replacing a headlight bulb this model is equipped with two quartz bulb headlights. If a headlight bulb burns out, replace it as follows. 1. Disconnect the headlight coupler, and then remove the headlight bulb cover. 2. Unhook the he...

  • Page 76: Bulb

    Periodic maintenance and minor repair 6-32 1 2 3 4 5 6 7 8 9 eau24080 replacing the tail/brake light bulb 1. Remove the seat. (see page 3-14.) 2. Remove the socket (together with the bulb) by turning it counter- clockwise. 3. Remove the defective bulb by pushing it in and turning it counter- clockwi...

  • Page 77: Bulb

    Periodic maintenance and minor repair 6-33 2 3 4 5 6 7 8 9 eau38900 replacing the auxiliary light bulb 1. Remove the auxiliary light lens by removing the screws. 2. Remove the defective bulb by pull- ing it out. 3. Insert a new bulb into the socket. 4. Install the lens by installing the screws. Caut...

  • Page 78: Troubleshooting

    Periodic maintenance and minor repair 6-34 1 2 3 4 5 6 7 8 9 frame in front of the rear wheel or under each side of the swingarm. Eau25870 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in ...

  • Page 79: Troubleshooting Charts

    Periodic maintenance and minor repair 6-35 2 3 4 5 6 7 8 9 eau25911 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough...

  • Page 80: Engine Overheating

    Periodic maintenance and minor repair 6-36 1 2 3 4 5 6 7 8 9 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has...

  • Page 81: Motorcycle Care and Storage

    7-1 2 3 4 5 6 7 8 9 motorcycle care and storage eau26040 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on ...

  • Page 82: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 1 2 3 4 5 6 7 8 9 after normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the ...

  • Page 83: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 2 3 4 5 6 7 8 9 away the paint. Note: consult a yamaha dealer for advice on what products to use. Eau26201 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Caution: eca10810 ● storing ...

  • Page 84: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 1 2 3 4 5 6 7 8 9 pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alterna- tively, turn the wheels...

  • Page 85: Specifications

    8-1 2 3 4 5 6 7 8 9 specifications eau2633e dimensions: overall length: 2180 mm (85.8 in) overall width: 800 mm (31.5 in) overall height: 1290 mm (50.8 in) seat height: 825 mm (32.5 in) wheelbase: 1485 mm (58.5 in) ground clearance: 160 mm (6.30 in) minimum turning radius: 2900 mm (114.2 in) weight:...

  • Page 86: Specifications

    Specifications 8-2 1 2 3 4 5 6 7 8 9 operation: left foot operation gear ratio: 1st: 33/12 (2.750) 2nd: 37/19 (1.947) 3rd: 34/22 (1.545) 4th: 31/25 (1.240) 5th: 26/25 (1.040) 6th: 24/26 (0.923) chassis: frame type: diamond caster angle: 25.50 ° trail: 114.0 mm (4.49 in) front tire: type: tubeless si...

  • Page 87: Specifications

    Specifications 8-3 2 3 4 5 6 7 8 9 spring/shock absorber type: coil spring/oil damper wheel travel: 150.0 mm (5.91 in) rear suspension: type: swingarm (link suspension) spring/shock absorber type: coil spring/gas-oil damper wheel travel: 133.0 mm (5.24 in) electrical system: ignition system: transis...

  • Page 88: Consumer Information

    9-1 1 2 3 4 5 6 7 8 9 consumer information eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi-...

  • Page 89: Consumer Information

    Consumer information 9-2 2 3 4 5 6 7 8 9 eau26540 model label the model label is affixed to the frame under the seat. (see page 3-14.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label 1.

  • Page 90: Index

    Index a abs (for abs models) ............................ 3-12 abs warning light (for abs models) ......... 3-5 air filter element, replacing ..................... 6-12 anti-theft alarm (optional).......................... 3-8 auxiliary light bulb, replacing .................. 6-33 b battery...........

  • Page 91: Index

    Index tires.........................................................6-15 tool kit .......................................................6-1 troubleshooting .......................................6-34 troubleshooting charts ............................6-35 turn signal indicator lights .................

  • Page 94

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2005.8–0.1 ×1 ! (e) printed on recycled paper yamaha motor co., ltd. Printed in japan 2005.8–0.1 ×1 ! (e).