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  5. Owner's Manual

Yamaha TDM900 Owner's Manual

Summary of TDM900

  • Page 1

    5ps-28199-e2 tdm900 printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.8–0.4 × 1 ! (e) owner’s manual 5ps-9-e2_hyoushi 7/28/03 8:55 am page 1.

  • Page 2

    Eau26941 declaration of conformity we hereby declare that the product: is in compliance with following norm(s) or documents: type-designation: 5sl-00, 5vs-00, 5vx-00, 3ht-00, 5ux-00, 5ux-10, 5ks-00 and 5ks-10 r&tte directive(1999/5/ec) en300 330-2 v1.1.1(2001-6), en60950(2000) two or three-wheel mot...

  • Page 3

    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the tdm900, you are benefiting from yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take ...

  • Page 4

    Important manual information eau10150 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5

    Important manual information eau10200 tdm900 owner’s manual ©2003 by yamaha motor co., ltd. 1st edition, july 2003 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan..

  • Page 6

    Table of contents safety information .............1-1 description .............................2-1 left view .....................................2-1 right view...................................2-2 controls and instruments ...........2-3 instrument and control functions ...............................

  • Page 7

    Table of contents checking and lubricating the brake and shift pedals ...........6-26 checking and lubricating the brake and clutch levers .........6-27 checking and lubricating the sidestand ...............................6-27 lubricating the rear suspension ............................6-27 checkin...

  • Page 8

    1-1 1 safety information eau10280 motorcycles are single track vehicles. Their safe use and operation are depen- dent upon the use of proper riding techniques as well as the expertise of the opera- tor. Every operator should know the following require- ments before riding this mo- torcycle. He or sh...

  • Page 9

    Safety information 1-2 1 dercornering (insufficient lean an- gle for the speed). ● always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. ● always signal before turning or changing lanes. Make sure that other motorists can see you. ● the posture of the o...

  • Page 10

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit of 203 kg (448 lb). When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the moto...

  • Page 11

    Safety information 1-4 1 ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● gasoline is hi...

  • Page 12

    2-1 1 2 3 4 5 6 7 8 9 description eau10410 left view 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 1. Front fork spring preload adjusting bolt (page 3-15) 2. Front fork damping adjusting screw (page 3-15) 3. Air filter element (page 6-14) 4. Shock absorber assembly compressio...

  • Page 13

    Description 2-2 2 3 4 5 6 7 8 9 eau10420 right view 1 2 3 4 5 6 7 8 9 10 1. Owner’s tool kit (page 6-1) 2. Coolant reservoir (page 6-10) 3. Throttle stop screw (page 6-15) 4. Front brake fluid reservoir (page 6-22) 5. Radiator cap (page 6-10) 6. Engine oil filler cap (page 6-7) 7. Engine oil filter ...

  • Page 14

    Description 2-3 1 2 3 4 5 6 7 8 9 eau10430 controls and instruments 1 2 3 4 5 6 7 8 9 1. Clutch lever (page 3-9) 2. Left handlebar switches (page 3-8) 3. Speedometer unit (page 3-5) 4. Main switch/steering lock (page 3-2) 5. Tachometer unit (page 3-6) 6. Coolant temperature gauge (page 3-7) 7. Right...

  • Page 15

    Instrument and control functions 3-1 2 3 4 5 6 7 8 9 eau10971 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two stand...

  • Page 16

    Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 keys away from the main switch as they may cause signal inter- ference. Eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the stand...

  • Page 17

    Instrument and control functions 3-3 2 3 4 5 6 7 8 9 left or right. 1. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing it. 2. Remove the key. To unlock the steering push the key into the main switch, and then turn it to “off” while still pushing it. Warning ...

  • Page 18

    Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is in the neutral position. Eau11080 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau1112...

  • Page 19

    Instrument and control functions 3-5 2 3 4 5 6 7 8 9 start the engine. Note: make sure there are no other immobi- lizer keys close to the main switch, and do not keep more than one immobilizer key on the same key ring! Immobilizer system keys may cause signal interfer- ence, which may prevent the en...

  • Page 20

    Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 ing the “select” button, and then push the “reset” button. If you do not reset the fuel reserve tripmeter manual- ly, it will reset itself automatically and the display will return to “trip 1” after refueling and traveling 5 km (3 mi). Note: aft...

  • Page 21

    Instrument and control functions 3-7 2 3 4 5 6 7 8 9 clock. To set the clock: 1. Push both the “select” and “re- set” buttons for at least two sec- onds. 2. When the hour digits start flashing, push the “reset” button to set the hours. 3. Push the “select” button to change the minutes. 4. When the m...

  • Page 22

    Instrument and control functions 3-8 1 2 3 4 5 6 7 8 9 eau12330 anti-theft alarm (optional) this model can be equipped with an optional anti-theft alarm by a yamaha dealer. Contact a yamaha dealer for more information. Eau12342 handlebar switches left right eau12350 pass switch “ ” press this switch...

  • Page 23

    Instrument and control functions 3-9 2 3 4 5 6 7 8 9 turned to the center position. Eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ / ” set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen- cy, ...

  • Page 24

    Instrument and control functions 3-10 1 2 3 4 5 6 7 8 9 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle. Eau26821 brake le...

  • Page 25

    Instrument and control functions 3-11 2 3 4 5 6 7 8 9 eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13090 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the loc...

  • Page 26

    Instrument and control functions 3-12 1 2 3 4 5 6 7 8 9 eau13210 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Warning ewa10880 ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ●...

  • Page 27

    Instrument and control functions 3-13 2 3 4 5 6 7 8 9 eau13410 fuel tank breather hose before operating the motorcycle: ● check the fuel tank breather hose connection. ● check the fuel tank breather hose for cracks or damage, and replace it if damaged. ● make sure that the end of the fuel tank breat...

  • Page 28

    Instrument and control functions 3-14 1 2 3 4 5 6 7 8 9 note: make sure that the seat is properly se- cured before riding. Eau14411 storage compartment this storage compartment is designed to hold an optional genuine yamaha u-lock. (other locks may not fit.) when placing a u-lock in the storage comp...

  • Page 29

    Instrument and control functions 3-15 2 3 4 5 6 7 8 9 eau14781 adjusting the front fork this front fork is equipped with spring preload adjusting bolts and damping force adjusting screws. Warning ewa10180 always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may resul...

  • Page 30

    Instrument and control functions 3-16 1 2 3 4 5 6 7 8 9 setting. Note: make sure that the adjusting screw is turned to one of the four settings. Eau15030 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring and rebound and compression ...

  • Page 31

    Instrument and control functions 3-17 2 3 4 5 6 7 8 9 (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob in di- rection (b). Compression damping force to increase the compression damping force and thereby harden the compres- sion damping, turn ...

  • Page 32

    Instrument and control functions 3-18 1 2 3 4 5 6 7 8 9 eau15140 luggage strap holders there are four luggage strap holders below the passenger seat, two of which can be turned out for easier access. Eau15300 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lo...

  • Page 33

    Instrument and control functions 3-19 2 3 4 5 6 7 8 9 eau15311 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the si...

  • Page 34

    Instrument and control functions 3-20 1 2 3 4 5 6 7 8 9 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the en...

  • Page 35

    Pre-operation checks 4-1 2 3 4 5 6 7 8 9 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss...

  • Page 36

    Pre-operation checks 4-2 1 2 3 4 5 6 7 8 9 eau15601 pre-operation check list item checks page fuel ● check fuel level in fuel tank. ● refuel if necessary. ● check fuel line for leakage. 3-12 engine oil ● check oil level in engine. ● if necessary, add recommended oil to specified level. ● check vehic...

  • Page 37

    Pre-operation checks 4-3 2 3 4 5 6 7 8 9 throttle grip ● make sure that operation is smooth. ● check cable free play. ● if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-16, 6-26 control cables ● make sure that operation is smooth. ● lubricate if necessa...

  • Page 38

    5-1 1 2 3 4 5 6 7 8 9 operation and important riding points eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the eng...

  • Page 39

    Operation and important riding points 5-2 2 3 4 5 6 7 8 9 cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 shifting shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are show...

  • Page 40

    Operation and important riding points 5-3 1 2 3 4 5 6 7 8 9 note: when shifting down two gears at a time, reduce the speed accordingly (e.G., down to 35 km/h (22 mi/h) when shifting from 5th to 3rd gear). Eau16810 tips for reducing fuel consumption fuel consumption depends largely on your riding sty...

  • Page 41

    Operation and important riding points 5-4 2 3 4 5 6 7 8 9 the oil filter element replaced. 1,600 km (1,000 mi) and beyond the vehicle can now be operated nor- mally. Caution: eca10310 ● keep the engine speed out of the tachometer red zone. ● if any engine trouble should oc- cur during the engine bre...

  • Page 42

    6-1 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubr...

  • Page 43

    Periodic maintenance and minor repair 6-2 2 3 4 5 6 7 8 9 eau17701 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 ...

  • Page 44

    Periodic maintenance and minor repair 6-3 1 2 3 4 5 6 7 8 9 10 * tires ● check tread depth and for damage. ● replace if necessary. ● check air pressure. ● correct if necessary. √ √ √ √ √ 11 * wheel bearings ● check bearing for looseness or damage. √ √ √ √ 12 * swingarm ● check operation and for exce...

  • Page 45

    Periodic maintenance and minor repair 6-4 2 3 4 5 6 7 8 9 eau18680 note: ● air filter ● this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. ● the air filter element needs to be replaced more frequently ...

  • Page 46

    Periodic maintenance and minor repair 6-5 1 2 3 4 5 6 7 8 9 eau18711 removing and installing cowlings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- move...

  • Page 47

    Periodic maintenance and minor repair 6-6 2 3 4 5 6 7 8 9 to install the cowling place the cowling in the original posi- tion, and then install the screws and the quick fastener. Note: to install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert the ...

  • Page 48

    Periodic maintenance and minor repair 6-7 1 2 3 4 5 6 7 8 9 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime f...

  • Page 49

    Periodic maintenance and minor repair 6-8 2 3 4 5 6 7 8 9 and then remove it again to check the oil level. Note: the engine oil should be between the minimum and maximum level marks. Caution: eca10010 do not operate the vehicle until you know that the engine oil level is suf- ficient. Warning ewa103...

  • Page 50

    Periodic maintenance and minor repair 6-9 1 2 3 4 5 6 7 8 9 note: skip steps 4–6 if the oil filter element is not being replaced. 4. Remove the oil filter element cover by removing the bolts. 5. Remove and replace the oil filter element and o-rings. 6. Install the oil filter element cover by install...

  • Page 51

    Periodic maintenance and minor repair 6-10 2 3 4 5 6 7 8 9 caution: eca11620 ● in order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel speci- fication of “cd” or oils of a high- er quality than specifie...

  • Page 52

    Periodic maintenance and minor repair 6-11 1 2 3 4 5 6 7 8 9 3. If the coolant is at or below the minimum level mark, remove pan- el b (see page 6-5.), remove the reservoir cap, add coolant to the maximum level mark, and then in- stall the reservoir cap and the pan- el. Caution: eca10470 ● if coolan...

  • Page 53

    Periodic maintenance and minor repair 6-12 2 3 4 5 6 7 8 9 3. Remove cowling b and panel b. (see page 6-5.) 4. Remove the fuel tank bolts, and then lift the fuel tank to position it away from the coolant reservoir. (do not disconnect the fuel hoses!) 5. Place a container under the engine to collect ...

  • Page 54

    Periodic maintenance and minor repair 6-13 1 2 3 4 5 6 7 8 9 caution: eca10470 ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant a...

  • Page 55

    Periodic maintenance and minor repair 6-14 2 3 4 5 6 7 8 9 eau27050 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usual...

  • Page 56

    Periodic maintenance and minor repair 6-15 1 2 3 4 5 6 7 8 9 routed, and not pinched. ● be sure to place the fuel tank breather hose and the fuel tank overflow hose in the original po- sition. 9. Install the panels and cowlings. 10. Install the seat. Eau21320 adjusting the engine idling speed the en...

  • Page 57

    Periodic maintenance and minor repair 6-16 2 3 4 5 6 7 8 9 eau21380 adjusting the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it...

  • Page 58

    Periodic maintenance and minor repair 6-17 1 2 3 4 5 6 7 8 9 warning ewa11020 because loading has an enormous impact on the handling, braking, performance and safety characteris- tics of your motorcycle, you should keep the following precautions in mind. ● never overload the mo- torcycle! Operation ...

  • Page 59

    Periodic maintenance and minor repair 6-18 2 3 4 5 6 7 8 9 with the local regulations. Warning ewa10470 ● have a yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehi- cle with excessively worn tires decreases riding stability and can lead to loss of control. ● the ...

  • Page 60

    Periodic maintenance and minor repair 6-19 1 2 3 4 5 6 7 8 9 warning ewa10600 this motorcycle is fitted with su- per-high-speed tires. Note the fol- lowing points in order to make the most efficient use of these tires. ● use only the specified replace- ment tires. Other tires may run the danger of b...

  • Page 61

    Periodic maintenance and minor repair 6-20 2 3 4 5 6 7 8 9 eau22040 adjusting the clutch lever free play the clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut at...

  • Page 62

    Periodic maintenance and minor repair 6-21 1 2 3 4 5 6 7 8 9 eau22240 adjusting the brake pedal position the top of the brake pedal should be positioned approximately 32.0 mm (1.26 in) below the top of the footrest as shown. Periodically check the brake pedal position and, if necessary, have a yamah...

  • Page 63

    Periodic maintenance and minor repair 6-22 2 3 4 5 6 7 8 9 eau22390 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau22420 front brake pads each front brake pad is provided...

  • Page 64

    Periodic maintenance and minor repair 6-23 1 2 3 4 5 6 7 8 9 before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the b...

  • Page 65

    Periodic maintenance and minor repair 6-24 2 3 4 5 6 7 8 9 eau22760 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. Eau22770 to check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright po- sition. Note: whe...

  • Page 66

    Periodic maintenance and minor repair 6-25 1 2 3 4 5 6 7 8 9 tion for proper wheel alignment. Caution: eca10570 improper drive chain slack will over- load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the dr...

  • Page 67

    Periodic maintenance and minor repair 6-26 2 3 4 5 6 7 8 9 eau23100 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged o...

  • Page 68

    Periodic maintenance and minor repair 6-27 1 2 3 4 5 6 7 8 9 eau23140 checking and lubricating the brake and clutch levers the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23200 checking and lubricating the ...

  • Page 69

    Periodic maintenance and minor repair 6-28 2 3 4 5 6 7 8 9 eau23271 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition warning ewa10750 securely suppor...

  • Page 70

    Periodic maintenance and minor repair 6-29 1 2 3 4 5 6 7 8 9 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly...

  • Page 71

    Periodic maintenance and minor repair 6-30 2 3 4 5 6 7 8 9 mediately call a physician. ● eyes: flush with water for 15 minutes and seek prompt medical attention. ● batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro- vide suffic...

  • Page 72

    Periodic maintenance and minor repair 6-31 1 2 3 4 5 6 7 8 9 install a new fuse of the specified amperage. Caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and tu...

  • Page 73

    Periodic maintenance and minor repair 6-32 2 3 4 5 6 7 8 9 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 3. Place a new bulb into position, and then secure it with the bulb holde...

  • Page 74

    Periodic maintenance and minor repair 6-33 1 2 3 4 5 6 7 8 9 eau24080 replacing the tail/brake light bulb 1. Remove the seat. (see page 3-13.) 2. Remove the socket (together with the bulb) by turning it counter- clockwise. 3. Remove the defective bulb by pushing it in and turning it counter- clockwi...

  • Page 75

    Periodic maintenance and minor repair 6-34 2 3 4 5 6 7 8 9 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screw. Caution: eca11190 do not overtighten the screw, other- wise the lens may break. Eau24350 supporting t...

  • Page 76

    Periodic maintenance and minor repair 6-35 1 2 3 4 5 6 7 8 9 eau24360 front wheel eau24550 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motorcy- cle so that there is no danger of it falling over. 1. Loosen the front wh...

  • Page 77

    Periodic maintenance and minor repair 6-36 2 3 4 5 6 7 8 9 7. Push down hard on the handlebar several times to check for proper fork operation. Eau25080 rear wheel eau25330 to remove the rear wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the m...

  • Page 78

    Periodic maintenance and minor repair 6-37 1 2 3 4 5 6 7 8 9 3. Lift the rear wheel off the ground according to the procedure on page 6-34. 4. Remove the axle nut. 5. Loosen the locknut on each side of the swingarm. 6. Turn the drive chain slack adjust- ing bolts fully in direction (a). 7. Push the ...

  • Page 79

    Periodic maintenance and minor repair 6-38 2 3 4 5 6 7 8 9 back so that it will protrude from the fas- tener head, and then insert the fastener and push the protruding pin in until it is flush with the fastener head. Eau25870 troubleshooting although yamaha motorcycles receive a thorough inspection ...

  • Page 80

    Periodic maintenance and minor repair 6-39 1 2 3 4 5 6 7 8 9 eau25911 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enou...

  • Page 81

    Periodic maintenance and minor repair 6-40 2 3 4 5 6 7 8 9 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has c...

  • Page 82

    7-1 1 2 3 4 5 6 7 8 9 motorcycle care and storage eau26040 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed o...

  • Page 83

    Motorcycle care and storage 7-2 2 3 4 5 6 7 8 9 any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. After normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or...

  • Page 84

    Motorcycle care and storage 7-3 1 2 3 4 5 6 7 8 9 caution: eca10800 ● apply spray oil and wax spar- ingly and make sure to wipe off any excess. ● never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● avoid using abrasive polishing compounds as they wi...

  • Page 85

    Motorcycle care and storage 7-4 2 3 4 5 6 7 8 9 from the spark plugs, and then install the spark plugs and the spark plug caps. Warning ewa10950 to prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 6. Lubricate all control cables and...

  • Page 86

    8-1 1 2 3 4 5 6 7 8 9 specifications eau26333 dimensions: overall length: 2180 mm (85.8 in) overall width: 800 mm (31.5 in) overall height: 1290 mm (50.8 in) seat height: 825 mm (32.5 in) wheelbase: 1485 mm (58.5 in) ground clearance: 160 mm (6.30 in) minimum turning radius: 2900 mm (114.2 in) weigh...

  • Page 87

    Specifications 8-2 2 3 4 5 6 7 8 9 operation: left foot operation gear ratio: 1st: 33/12 (2.750) 2nd: 37/19 (1.947) 3rd: 34/22 (1.545) 4th: 31/25 (1.240) 5th: 26/25 (1.040) 6th: 24/26 (0.923) chassis: frame type: diamond caster angle: 25.5 ° trail: 114.0 mm (4.49 in) front tire: type: tubeless size:...

  • Page 88

    Specifications 8-3 1 2 3 4 5 6 7 8 9 rear suspension: type: swingarm (link suspension) spring/shock absorber type: coil spring/gas-oil damper wheel travel: 133.0 mm (5.24 in) electrical system: ignition system: transistorized coil ignition (digital) charging system: a.C. Magneto battery: model: gt12...

  • Page 89

    Consumer information 9-1 2 3 4 5 6 7 8 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- c...

  • Page 90

    Consumer information 9-2 1 2 3 4 5 6 7 8 9 eau26540 model label the model label is affixed to the frame under the seat. (see page 3-13.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label 1.

  • Page 91

    Eau26941 declaration of conformity we hereby declare that the product: is in compliance with following norm(s) or documents: type-designation: 5sl-00, 5vs-00, 5vx-00, 3ht-00, 5ux-00, 5ux-10, 5ks-00 and 5ks-10 r&tte directive(1999/5/ec) en300 330-2 v1.1.1(2001-6), en60950(2000) two or three-wheel mot...

  • Page 92

    5ps-28199-e2 tdm900 printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.8–0.4 × 1 ! (e) owner’s manual 5ps-9-e2_hyoushi 7/28/03 8:55 am page 1.