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Yamaha TDM900 Owner's Manual

Summary of TDM900

  • Page 1

    Owner’s manual 2b0-28199-e4 tdm900a read this manual carefully before operating this vehicle. Tdm900

  • Page 2

    Eau26945 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Declaration of conformity yamaha motor electronics co., ltd. General manager of quality assurance div. 1 version up the norm of en60950 to en60950-1 to change company name 27 f...

  • Page 3: Introduction

    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the tdm900/tdm900a, you are benefiting from yamaha’s vast experience and newest technology regard- ing the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Plea...

  • Page 4: Important Manual Information

    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5: Important Manual Information

    Important manual information eau10200 tdm900/tdm900a owner’s manual ©2008 by yamaha motor co., ltd. 1st edition, august 2008 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan..

  • Page 6: Table of Contents

    Table of contents safety information ...................1-1 description ...................................2-1 left view ...........................................2-1 right view .........................................2-3 controls and instruments..................2-5 instrument and control functio...

  • Page 7: Table of Contents

    Table of contents replacing the tail/brake light bulb ............................................6-31 replacing a turn signal light bulb ............................................6-31 replacing an auxiliary light bulb ....6-32 supporting the motorcycle .............6-32 troubleshooting .............

  • Page 8: Safety Information

    1-1 1 safety information eau10283 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 9: Safety Information

    Safety information 1-2 1 ed by road and traffic conditions. ● always signal before turning or changing lanes. Make sure that other motorists can see you. ● the posture of the operator and passenger is important for proper control. ● the operator should keep both hands on the handlebar and both feet ...

  • Page 10: Safety Information

    Safety information 1-3 1 engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to your motorcycle can adversely affect stabili- ty and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of a...

  • Page 11: Safety Information

    Safety information 1-4 1 aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that some aftermarket accessories or modifications are not suitable be- cause of potential safety hazards to y...

  • Page 12: Description

    2-1 1 2 3 4 5 6 7 8 9 description eau32220 left view tdm900 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1. Front fork spring preload adjusting bolt (page 3-17) 2. Front fork damping adjusting screw (page 3-17) 3. Air filter element (page 6-12) 4. Shock absorber assembly compres...

  • Page 13: Description

    Description 2-2 2 3 4 5 6 7 8 9 tdm900a 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 1. Front fork spring preload adjusting bolt (page 3-17) 2. Front fork damping adjusting screw (page 3-17) 3. Air filter element (page 6-12) 4. Coolant reservoir (page 6-11) 5. Battery (page 6-27) 6. Fuses (page 6-28) 7. L...

  • Page 14: Description

    Description 2-3 1 2 3 4 5 6 7 8 9 eau32230 right view tdm900 1 2 3 4 5 6 7 8 9 10 1. Owner’s tool kit (page 6-1) 2. Coolant reservoir (page 6-11) 3. Idle adjusting screw (page 6-14) 4. Front brake fluid reservoir (page 6-20) 5. Radiator cap (page 6-11) 6. Engine oil filler cap (page 6-8) 7. Engine o...

  • Page 15: Description

    Description 2-4 2 3 4 5 6 7 8 9 tdm900a 1 5 6 7 8 9 10 11 12 2 3 4 1. Grab bar 2. Owner’s tool kit (page 6-1) 3. Storage compartment (page 3-17) 4. Shock absorber assembly compression damping force adjusting knob (page 3-19) 5. Idle adjusting screw (page 6-14) 6. Front brake fluid reservoir (page 6-...

  • Page 16: Description

    Description 2-5 1 2 3 4 5 6 7 8 9 eau10430 controls and instruments 1 2 3 4 5 6 7 8 9 1. Clutch lever (page 3-10) 2. Left handlebar switches (page 3-9) 3. Multi-function display (page 3-7) 4. Main switch/steering lock (page 3-2) 5. Tachometer unit (page 3-6) 6. Coolant temperature gauge (page 3-7) 7...

  • Page 17

    3-1 2 3 4 5 6 7 8 9 instrument and control functions eau10974 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two stand...

  • Page 18

    Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 as they may cause signal inter- ference. Eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Tip be sure to use the standard key (black bow) for regular u...

  • Page 19

    Instrument and control functions 3-3 2 3 4 5 6 7 8 9 to lock the steering 1. Turn the handlebars all the way to the left or right. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing it. 3. Remove the key. To unlock the steering push the key into the main swi...

  • Page 20

    Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 eau47040 indicator and warning lights for tdm900 for tdm900a eau38572 turn signal indicator lights “ ” and “ ” (for tdm900)/turn signal indi- cator light “ ” (for tdm900a) ● for tdm900: the corresponding indicator light flashes when the turn sig...

  • Page 21

    Instrument and control functions 3-5 2 3 4 5 6 7 8 9 warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a mal- function. Eau11371 fuel level warning indicator “ ” this fuel level warning indicator starts flashing when the fuel level drops ...

  • Page 22

    Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 if this occurs, try the following. 1. Use the code re-registering key to start the engine. Tip make sure there are no other immobi- lizer keys close to the main switch, and do not keep more than one immobilizer key on the same key ring! Immobili...

  • Page 23

    Instrument and control functions 3-7 2 3 4 5 6 7 8 9 eau12182 coolant temperature gauge with the key in the “on” position, the coolant temperature gauge indicates the temperature of the coolant. When the key is turned to “on”, the coolant temperature gauge needle will sweep once across the temperatu...

  • Page 24

    Instrument and control functions 3-8 1 2 3 4 5 6 7 8 9 shows riding speed) ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since they were last set to zero) ● a fuel reserve tripmeter (which shows the distance traveled on the fuel reserve)...

  • Page 25

    Instrument and control functions 3-9 2 3 4 5 6 7 8 9 eau12331 anti-theft alarm (optional) this model can be equipped with an optional anti-theft alarm by a yamaha dealer. Contact a yamaha dealer for more information. Eau12347 handlebar switches left right eau12350 pass switch “ ” press this switch t...

  • Page 26

    Instrument and control functions 3-10 1 2 3 4 5 6 7 8 9 position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. Eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ / ” set this switch to “ ” before startin...

  • Page 27

    Instrument and control functions 3-11 2 3 4 5 6 7 8 9 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle. Eau26823 brake leve...

  • Page 28

    Instrument and control functions 3-12 1 2 3 4 5 6 7 8 9 eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau26793 abs (for abs models) the yamaha abs (anti-lock brake system) features a dual electronic con- trol syst...

  • Page 29

    Instrument and control functions 3-13 2 3 4 5 6 7 8 9 eau13091 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/8 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1...

  • Page 30

    Instrument and control functions 3-14 1 2 3 4 5 6 7 8 9 eau13212 fuel make sure there is sufficient gasoline in the tank. Warning ewa10881 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1...

  • Page 31

    Instrument and control functions 3-15 2 3 4 5 6 7 8 9 or premium unleaded fuel. Use of un- leaded fuel will extend spark plug life and reduce maintenance costs. Eau13412 fuel tank breather hose before operating the motorcycle: ● check the fuel tank breather hose connection. ● check the fuel tank bre...

  • Page 32

    Instrument and control functions 3-16 1 2 3 4 5 6 7 8 9 pairable damage to the catalytic converter. Eau13861 seat to remove the seat insert the key into the seat lock, turn it counterclockwise, and then pull the seat off. To install the seat insert the projections on the front of the seat into the s...

  • Page 33

    Instrument and control functions 3-17 2 3 4 5 6 7 8 9 eau14413 storage compartment this storage compartment is designed to hold an optional genuine yamaha cyclelok. (other locks may not fit.) when placing a cyclelok in the stor- age compartment, securely fasten it with the straps. When the cyclelok ...

  • Page 34

    Instrument and control functions 3-18 1 2 3 4 5 6 7 8 9 to increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in di- rection (a). To decrease the spring pre- load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direc...

  • Page 35

    Instrument and control functions 3-19 2 3 4 5 6 7 8 9 eau15032 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring and rebound and compression damping force adjusting knobs. Notice eca10101 to avoid damaging the mechanism, do not atte...

  • Page 36

    Instrument and control functions 3-20 1 2 3 4 5 6 7 8 9 force and thereby harden the compres- sion damping, turn the adjusting knob in direction (a). To decrease the com- pression damping force and thereby soften the compression damping, turn the adjusting knob in direction (b). Tip to obtain a prec...

  • Page 37

    Instrument and control functions 3-21 2 3 4 5 6 7 8 9 eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Tip the built-in sidestand switch is part of the ignition circuit cut-off system, which c...

  • Page 38

    Instrument and control functions 3-22 1 2 3 4 5 6 7 8 9 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engi...

  • Page 39

    4-1 2 3 4 5 6 7 8 9 for your safety – pre-operation checks eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to in...

  • Page 40

    For your safety – pre-operation checks 4-2 1 2 3 4 5 6 7 8 9 rear brake ● check operation. ● if soft or spongy, have yamaha dealer bleed hydraulic system. ● check brake pads for wear. ● replace if necessary. ● check fluid level in reservoir. ● if necessary, add recommended brake fluid to specified l...

  • Page 41

    For your safety – pre-operation checks 4-3 2 3 4 5 6 7 8 9 chassis fasteners ● make sure that all nuts, bolts and screws are properly tightened. ● tighten if necessary. — instruments, lights, signals and switches ● check operation. ● correct if necessary. — sidestand switch ● check operation of igni...

  • Page 42

    5-1 1 2 3 4 5 6 7 8 9 operation and important riding points eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to...

  • Page 43

    Operation and important riding points 5-2 2 3 4 5 6 7 8 9 tral position. (see page 5-2.) the neutral indicator light should come on. If not, ask a yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. Notice: for maxi- mum engine life, never acceler- ate har...

  • Page 44

    Operation and important riding points 5-3 1 2 3 4 5 6 7 8 9 eau16810 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev ...

  • Page 45

    Operation and important riding points 5-4 2 3 4 5 6 7 8 9 eau17213 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10311 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch ...

  • Page 46

    6-1 1 2 3 4 5 6 7 8 9 periodic maintenance and adjustment eau17241 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection...

  • Page 47

    Periodic maintenance and adjustment 6-2 2 3 4 5 6 7 8 9 eau1770a periodic maintenance and lubrication chart tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), rep...

  • Page 48

    Periodic maintenance and adjustment 6-3 1 2 3 4 5 6 7 8 9 9 * wheels ● check runout and for damage. √ √ √ √ 10 * tires ● check tread depth and for damage. ● replace if necessary. ● check air pressure. ● correct if necessary. √ √ √ √ √ 11 * wheel bearings ● check bearing for looseness or damage. √ √ ...

  • Page 49

    Periodic maintenance and adjustment 6-4 2 3 4 5 6 7 8 9 19 shift pedal pivot shaft ● lubricate with lithium-soap-based grease. √ √ √ √ √ 20 sidestand ● check operation. ● lubricate. √ √ √ √ √ 21 * sidestand switch ● check operation. √ √ √ √ √ √ 22 * front fork ● check operation and for oil leakage. ...

  • Page 50

    Periodic maintenance and adjustment 6-5 1 2 3 4 5 6 7 8 9 eau18680 tip ● air filter ● this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. ● the air filter element needs to be replaced more frequently wh...

  • Page 51

    Periodic maintenance and adjustment 6-6 2 3 4 5 6 7 8 9 eau18712 removing and installing cowlings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved an...

  • Page 52

    Periodic maintenance and adjustment 6-7 1 2 3 4 5 6 7 8 9 to install the cowling place the cowling in the original posi- tion, and then install the screws and the quick fastener. Tip to install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert the fa...

  • Page 53

    Periodic maintenance and adjustment 6-8 2 3 4 5 6 7 8 9 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from ...

  • Page 54

    Periodic maintenance and adjustment 6-9 1 2 3 4 5 6 7 8 9 spout out and cause damage or injury. Always let the engine oil cool down sufficiently before re- moving the oil tank cap. [ewa10361] notice: do not operate the ve- hicle until you know that the en- gine oil level is sufficient. [eca10011] ti...

  • Page 55

    Periodic maintenance and adjustment 6-10 2 3 4 5 6 7 8 9 5. Remove the oil filter element cover by removing the bolts. 6. Remove and replace the oil filter element and o-rings. 7. Install the oil filter element cover by installing the bolts, then tightening them to the specified torque. Tip make sur...

  • Page 56

    Periodic maintenance and adjustment 6-11 1 2 3 4 5 6 7 8 9 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. 11. Turn the engine off, and then check the oil level and correct...

  • Page 57

    Periodic maintenance and adjustment 6-12 2 3 4 5 6 7 8 9 minimum level mark, remove pan- el b for tdm900 or panel a for tdm900a (see page 6-6.), re- move the reservoir cap, add cool- ant to the maximum level mark, and then install the reservoir cap and the panel. Warning! Re- move only the coolant r...

  • Page 58

    Periodic maintenance and adjustment 6-13 1 2 3 4 5 6 7 8 9 4. Remove the rear brake fluid reser- voir holder by removing the bolt. For tdm900a 5. Lift the fuel tank away from the air filter case, but do not disconnect the fuel hoses. 6. Remove the air filter case cover by removing the screws. 7. Pul...

  • Page 59

    Periodic maintenance and adjustment 6-14 2 3 4 5 6 7 8 9 11. Install the fuel tank bolts. 12. Install the rear brake fluid reservoir holder by installing the bolt. 13. Install the panels and cowlings. 14. Install the seat. Eau34301 adjusting the engine idling speed the engine idling speed must be ch...

  • Page 60

    Periodic maintenance and adjustment 6-15 1 2 3 4 5 6 7 8 9 eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it....

  • Page 61

    Periodic maintenance and adjustment 6-16 2 3 4 5 6 7 8 9 for this model. Warning ewa10511 never overload your vehicle. Opera- tion of an overloaded vehicle could cause an accident. Tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if t...

  • Page 62

    Periodic maintenance and adjustment 6-17 1 2 3 4 5 6 7 8 9 tire information this motorcycle is equipped with cast wheels and tubeless tires with valves. Warning ewa10901 ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motorcy- cle may...

  • Page 63

    Periodic maintenance and adjustment 6-18 2 3 4 5 6 7 8 9 eau21960 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. I...

  • Page 64

    Periodic maintenance and adjustment 6-19 1 2 3 4 5 6 7 8 9 ver free play, turn the adjusting nut in direction (b). 7. Tighten the locknut at the clutch le- ver and the crankcase. 8. Slide the rubber cover to its origi- nal position. Eau22272 adjusting the rear brake light switch the rear brake light...

  • Page 65

    Periodic maintenance and adjustment 6-20 2 3 4 5 6 7 8 9 indicator groove has almost disap- peared, have a yamaha dealer replace the brake pads as a set. Eau22500 rear brake pads check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickne...

  • Page 66

    Periodic maintenance and adjustment 6-21 1 2 3 4 5 6 7 8 9 observe these precautions: ● when checking the fluid level, make sure that the top of the brake fluid reservoir is level. ● use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor br...

  • Page 67

    Periodic maintenance and adjustment 6-22 2 3 4 5 6 7 8 9 eau22760 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. Eau22773 to check the drive chain slack 1. Place the motorcycle on the side- stand. Tip when checking and adjusting the drive chain ...

  • Page 68

    Periodic maintenance and adjustment 6-23 1 2 3 4 5 6 7 8 9 each side of the swingarm in direc- tion (a). To loosen the drive chain, turn the adjusting bolt on each side of the swingarm in direction (b), and then push the rear wheel for- ward. Notice: improper drive chain slack will overload the en- ...

  • Page 69

    Periodic maintenance and adjustment 6-24 2 3 4 5 6 7 8 9 eau23101 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or ...

  • Page 70

    Periodic maintenance and adjustment 6-25 1 2 3 4 5 6 7 8 9 eau23142 checking and lubricating the brake and clutch levers the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23202 checking and lubricating the si...

  • Page 71

    Periodic maintenance and adjustment 6-26 2 3 4 5 6 7 8 9 eau23272 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition check the inner tubes for scratche...

  • Page 72

    Periodic maintenance and adjustment 6-27 1 2 3 4 5 6 7 8 9 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, ...

  • Page 73

    Periodic maintenance and adjustment 6-28 2 3 4 5 6 7 8 9 to charge the battery have a yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. ...

  • Page 74

    Periodic maintenance and adjustment 6-29 1 2 3 4 5 6 7 8 9 for tdm900a the main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located under the seat. (see page 3-16.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical ...

  • Page 75

    Periodic maintenance and adjustment 6-30 2 3 4 5 6 7 8 9 eau23751 replacing a headlight bulb this model is equipped with two quartz bulb headlights. If a headlight bulb burns out, replace it as follows. Notice eca10650 take care not to damage the follow- ing parts: ● headlight bulb do not touch the ...

  • Page 76

    Periodic maintenance and adjustment 6-31 1 2 3 4 5 6 7 8 9 eau24081 replacing the tail/brake light bulb 1. Remove the seat. (see page 3-16.) 2. Remove the socket (together with the bulb) by turning it counter- clockwise. 3. Remove the burnt out bulb by pushing it in and turning it counter- clockwise...

  • Page 77

    Periodic maintenance and adjustment 6-32 2 3 4 5 6 7 8 9 eau36451 replacing an auxiliary light bulb 1. Remove the auxiliary light lens by removing the screws. 2. Remove the burnt out bulb by pull- ing it out. 3. Insert a new bulb into the socket. 4. Install the lens by installing the screws. Notice:...

  • Page 78

    Periodic maintenance and adjustment 6-33 1 2 3 4 5 6 7 8 9 frame in front of the rear wheel or under each side of the swingarm. Eau25871 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in th...

  • Page 79

    Periodic maintenance and adjustment 6-34 2 3 4 5 6 7 8 9 eau42361 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compre...

  • Page 80

    Periodic maintenance and adjustment 6-35 1 2 3 4 5 6 7 8 9 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has c...

  • Page 81: Motorcycle Care and Storage

    7-1 2 3 4 5 6 7 8 9 motorcycle care and storage eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or clea...

  • Page 82: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 1 2 3 4 5 6 7 8 9 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning produc...

  • Page 83: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 2 3 4 5 6 7 8 9 removed through polishing.) 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. T...

  • Page 84: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 1 2 3 4 5 6 7 8 9 fuel from deteriorating. 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark ...

  • Page 85: Specifications

    8-1 2 3 4 5 6 7 8 9 specifications eau2633p dimensions: overall length: 2180 mm (85.8 in) overall width: 800 mm (31.5 in) overall height: 1290 mm (50.8 in) seat height: 825 mm (32.5 in) wheelbase: 1485 mm (58.5 in) ground clearance: 160 mm (6.30 in) minimum turning radius: 2900 mm (114.2 in) weight:...

  • Page 86: Specifications

    Specifications 8-2 1 2 3 4 5 6 7 8 9 transmission type: constant mesh 6-speed operation: left foot operation gear ratio: 1st: 33/12 (2.750) 2nd: 37/19 (1.947) 3rd: 34/22 (1.545) 4th: 31/25 (1.240) 5th: 26/25 (1.040) 6th: 24/26 (0.923) chassis: frame type: diamond caster angle: 25.50 ° trail: 114.0 m...

  • Page 87: Specifications

    Specifications 8-3 2 3 4 5 6 7 8 9 spring/shock absorber type: coil spring/oil damper wheel travel: 150.0 mm (5.91 in) rear suspension: type: swingarm (link suspension) spring/shock absorber type: coil spring/gas-oil damper wheel travel: 133.0 mm (5.24 in) electrical system: ignition system: tci (di...

  • Page 88: Consumer Information

    9-1 1 2 3 4 5 6 7 8 9 consumer information eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi-...

  • Page 89: Consumer Information

    Consumer information 9-2 2 3 4 5 6 7 8 9 eau26540 model label the model label is affixed to the frame under the seat. (see page 3-16.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label 1.

  • Page 90: Index

    Index a abs (for abs models) ............................ 3-12 abs warning light (for abs models) ......... 3-5 air filter element, replacing ..................... 6-12 anti-theft alarm (optional).......................... 3-9 auxiliary light bulb, replacing .................. 6-32 b battery...........

  • Page 91: Index

    Index troubleshooting .......................................6-33 troubleshooting charts ............................6-34 turn signal indicator lights .........................3-4 turn signal light bulb, replacing ...............6-31 turn signal switch ......................................3-9 v val...

  • Page 94

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2008.9–0.3 × 1 ! (e) printed on recycled paper yamaha motor co., ltd. Printed in japan 2008.9–0.3 × 1 ! (e).