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Yamaha TDM900 Owner's Manual

Summary of TDM900

  • Page 1

    Owner’s manual 2b0-28199-e5 tdm900a read this manual carefully before operating this vehicle. Tdm900 ✥✯✣✬✲✰❆❍ ✤.

  • Page 2

    Eau26945 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Declaration of conformity yamaha motor electronics co., ltd. 1450-6, mori, mori-machi, shuchi-gun, shizuoka-ken, 437-0292 japan general manager of quality assurance div. 1 vers...

  • Page 3: Introduction

    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the tdm900/tdm900a, you are benefiting from yamaha’s vast experience and newest technology regard- ing the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Plea...

  • Page 4: Important Manual Information

    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5: Important Manual Information

    Important manual information eau10200 tdm900/tdm900a owner’s manual ©2009 by yamaha motor co., ltd. 1st edition, september 2009 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. ✼✥✯✣✲ ✥.

  • Page 6: Table of Contents

    Table of contents safety information .................. 1-1 description .................................. 2-1 left view .......................................... 2-1 right view ........................................ 2-3 controls and instruments................. 2-5 instrument and control functio...

  • Page 7: Table of Contents

    Table of contents battery .......................................... 6-29 replacing the fuses ...................... 6-30 replacing a headlight bulb ........... 6-32 replacing the tail/brake light bulb ........................................... 6-33 replacing a turn signal light bulb .................

  • Page 8: Safety Information

    1-1 1 safety information eau10283 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 9: Safety Information

    1-2 1 safety information ● always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. ● always signal before turning or changing lanes. Make sure that other motorists can see you. ● the posture of the operator and passenger is important for proper control. ●...

  • Page 10: Safety Information

    1-3 1 safety information ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to your motorcycle can adversely affect stabili- ty and handling if the weight distribution of the motorcycle...

  • Page 11: Safety Information

    1-4 1 safety information aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that some aftermarket accessories or modifications are not suitable be- cause of potential safety hazards to y...

  • Page 12: Description

    2-1 1 2 description eau32220 left view tdm900 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1. Front fork spring preload adjusting bolt (page 3-18) 2. Front fork damping adjusting screw (page 3-18) 3. Air filter element (page 6-14) 4. Shock absorber assembly compression damping f...

  • Page 13: Description

    Description 2-2 2 3 4 5 6 7 8 9 tdm900a 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 1. Front fork spring preload adjusting bolt (page 3-18) 2. Front fork damping adjusting screw (page 3-18) 3. Air filter element (page 6-14) 4. Coolant reservoir (page 6-12) 5. Battery (page 6-29) 6. Fuses (page 6-30) 7. L...

  • Page 14: Description

    Description 2-3 1 2 3 4 5 6 7 8 9 eau32230 right view tdm900 1 2 3 4 5 6 7 8 9 10 1. Owner’s tool kit (page 6-1) 2. Coolant reservoir (page 6-12) 3. Idle adjusting screw (page 6-16) 4. Front brake fluid reservoir (page 6-22) 5. Radiator cap (page 6-12) 6. Engine oil filler cap (page 6-9) 7. Engine o...

  • Page 15: Description

    Description 2-4 2 3 4 5 6 7 8 9 tdm900a 1 5 6 7 8 9 10 11 12 2 3 4 1. Grab bar 2. Owner’s tool kit (page 6-1) 3. Storage compartment (page 3-17) 4. Shock absorber assembly compression damping force adjusting knob (page 3-19) 5. Idle adjusting screw (page 6-16) 6. Front brake fluid reservoir (page 6-...

  • Page 16: Description

    Description 2-5 1 2 3 4 5 6 7 8 9 eau10430 controls and instruments 1 2 3 4 5 6 7 8 9 1. Clutch lever (page 3-11) 2. Left handlebar switches (page 3-9) 3. Multi-function display (page 3-8) 4. Main switch/steering lock (page 3-2) 5. Tachometer unit (page 3-6) 6. Coolant temperature gauge (page 3-7) 7...

  • Page 17

    3-1 2 3 4 5 6 7 8 9 instrument and control functions eau10976 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing: ● a code re-registering key (with a red bow) ● two stand...

  • Page 18

    Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 as they may cause signal inter- ference. Eau10472 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Tip be sure to use...

  • Page 19

    Instrument and control functions 3-3 2 3 4 5 6 7 8 9 to lock the steering 1. Turn the handlebars all the way to the left or right. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing it. 3. Remove the key. To unlock the steering push the key into the main swi...

  • Page 20

    Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 eau47040 indicator and warning lights for tdm900 for tdm900a eau38572 turn signal indicator lights “ ” and “ ” (for tdm900)/turn signal indi- cator light “ ” (for tdm900a) ● for tdm900: the corresponding indicator light flashes when the turn sig...

  • Page 21

    Instrument and control functions 3-5 2 3 4 5 6 7 8 9 tip even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a mal- function. Eau11371 fuel level warning indicator “ ” this fuel level warning indicat...

  • Page 22

    Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 will stop flashing, however the immobi- lizer system is still enabled. Tip this model is also equipped with a self-diagnosis device for the immobiliz- er system. If the immobilizer system is not working correctly, the indicator light will start ...

  • Page 23

    Instrument and control functions 3-7 2 3 4 5 6 7 8 9 this tachometer unit is equipped with a clock. To set the clock: 1. Push both the “select” and “reset” buttons for at least two seconds. 2. When the hour digits start flashing, push the “reset” button to set the hours. 3. Push the “select” button ...

  • Page 24

    Instrument and control functions 3-8 1 2 3 4 5 6 7 8 9 eau36613 multi-function display warning ewa12312 be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident. The mult...

  • Page 25

    Instrument and control functions 3-9 2 3 4 5 6 7 8 9 left near “e”, the fuel level warning indi- cator and the last fuel gauge segment will flash. Refuel as soon as possible. Self-diagnosis device this model is equipped with a self-diag- nosis device for various electrical cir- cuits. If a problem i...

  • Page 26

    Instrument and control functions 3-10 1 2 3 4 5 6 7 8 9 right eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this...

  • Page 27

    Instrument and control functions 3-11 2 3 4 5 6 7 8 9 eau12820 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for...

  • Page 28

    Instrument and control functions 3-12 1 2 3 4 5 6 7 8 9 “ ” mark on the brake lever. Eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau26794 abs (for abs models) the yamaha abs (anti-lock brake system) features a d...

  • Page 29

    Instrument and control functions 3-13 2 3 4 5 6 7 8 9 allows the owner to experience the pulsating at the brake lever or brake pedal when the abs is oper- ating. However, special tools are required, so please consult your yamaha dealer when performing this test. Notice eca16120 keep any type of magn...

  • Page 30

    Instrument and control functions 3-14 1 2 3 4 5 6 7 8 9 tip the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Warning ewa11091 make sure that the fuel tank cap is properly closed after filling fuel...

  • Page 31

    Instrument and control functions 3-15 2 3 4 5 6 7 8 9 your eyes, see your doctor immedi- ately. If gasoline spills on your skin, wash with soap and water. If gaso- line spills on your clothing, change your clothes. Eau13320 notice eca11400 use only unleaded gasoline. The use of leaded gasoline will ...

  • Page 32

    Instrument and control functions 3-16 1 2 3 4 5 6 7 8 9 eau13445 catalytic converters this vehicle is equipped with catalytic converters in the exhaust system. Warning ewa10862 the exhaust system is hot after op- eration. To prevent a fire hazard or burns: ● do not park the vehicle near possible fir...

  • Page 33

    Instrument and control functions 3-17 2 3 4 5 6 7 8 9 tip make sure that the seat is properly se- cured before riding. Eau14413 storage compartment this storage compartment is designed to hold an optional genuine yamaha cyclelok. (other locks may not fit.) when placing a cyclelok in the stor- age co...

  • Page 34

    Instrument and control functions 3-18 1 2 3 4 5 6 7 8 9 eau14782 adjusting the front fork warning ewa10180 always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result. This front fork is equipped with spring preload adjusting bolts and damping force adjusting scr...

  • Page 35

    Instrument and control functions 3-19 2 3 4 5 6 7 8 9 screw in direction (a). The third click after the minimum setting is the maximum setting. If the adjust- ing screw is turned further in direc- tion (a), it will move half a turn before returning to the minimum setting. Tip make sure that the adju...

  • Page 36

    Instrument and control functions 3-20 1 2 3 4 5 6 7 8 9 (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob in di- rection (b). Compression damping force to increase the compression damping force and thereby harden the compres- sion damping, tur...

  • Page 37

    Instrument and control functions 3-21 2 3 4 5 6 7 8 9 eau15140 luggage strap holders there are four luggage strap holders below the passenger seat, two of which can be turned out for easier access. Eau15303 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lowe...

  • Page 38

    Instrument and control functions 3-22 1 2 3 4 5 6 7 8 9 eau44892 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the ...

  • Page 39

    Instrument and control functions 3-23 2 3 4 5 6 7 8 9 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine...

  • Page 40

    4-1 1 2 3 4 5 6 7 8 9 for your safety – pre-operation checks eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to ...

  • Page 41

    For your safety – pre-operation checks 4-2 2 3 4 5 6 7 8 9 rear brake ● check operation. ● if soft or spongy, have yamaha dealer bleed hydraulic system. ● check brake pads for wear. ● replace if necessary. ● check fluid level in reservoir. ● if necessary, add recommended brake fluid to specified lev...

  • Page 42

    For your safety – pre-operation checks 4-3 1 2 3 4 5 6 7 8 9 instruments, lights, signals and switches ● check operation. ● correct if necessary. — sidestand switch ● check operation of ignition circuit cut-off system. ● if system is not working correctly, have yamaha dealer check vehicle. 3-21 item...

  • Page 43

    5-1 2 3 4 5 6 7 8 9 operation and important riding points eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to l...

  • Page 44

    Operation and important riding points 5-2 1 2 3 4 5 6 7 8 9 and indicator light circuit check. 2. Shift the transmission into the neu- tral position. (see page 5-2.) the neutral indicator light should come on. If not, ask a yamaha dealer to check the electrical circuit. 3. Start the engine by pushin...

  • Page 45

    Operation and important riding points 5-3 2 3 4 5 6 7 8 9 eau16810 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev th...

  • Page 46

    Operation and important riding points 5-4 1 2 3 4 5 6 7 8 9 eau17213 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10311 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touc...

  • Page 47

    6-1 2 3 4 5 6 7 8 9 periodic maintenance and adjustment eau17241 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, ...

  • Page 48

    Periodic maintenance and adjustment 6-2 1 2 3 4 5 6 7 8 9 eau46861 tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the maintenance intervals starting fr...

  • Page 49

    Periodic maintenance and adjustment 6-3 2 3 4 5 6 7 8 9 eau1770c general maintenance and lubrication chart no. Item check or maintenance job odometer reading annual check 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) 1 air filter element ● replace. √...

  • Page 50

    Periodic maintenance and adjustment 6-4 1 2 3 4 5 6 7 8 9 11 * steering bearings ● check bearing play and steering for roughness. √ √ √ √ √ ● lubricate with lithium-soap-based grease. Every 20000 km (12000 mi) 12 * chassis fasteners ● make sure that all nuts, bolts and screws are properly tightened....

  • Page 51

    Periodic maintenance and adjustment 6-5 2 3 4 5 6 7 8 9 23 engine oil filter ele- ment ● replace. √ √ √ 24 * cooling system ● check coolant level and vehicle for coolant leakage. √ √ √ √ √ ● change. Every 3 years 25 * front and rear brake switches ● check operation. √ √ √ √ √ √ 26 moving parts and c...

  • Page 52

    Periodic maintenance and adjustment 6-6 1 2 3 4 5 6 7 8 9 eau18680 tip ● air filter ● this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. ● the air filter element needs to be replaced more frequently wh...

  • Page 53

    Periodic maintenance and adjustment 6-7 2 3 4 5 6 7 8 9 eau18712 removing and installing cowlings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved an...

  • Page 54

    Periodic maintenance and adjustment 6-8 1 2 3 4 5 6 7 8 9 to install the cowling place the cowling in the original posi- tion, and then install the screws and the quick fastener. Tip to install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert the fa...

  • Page 55

    Periodic maintenance and adjustment 6-9 2 3 4 5 6 7 8 9 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from ...

  • Page 56

    Periodic maintenance and adjustment 6-10 1 2 3 4 5 6 7 8 9 spout out and cause damage or injury. Always let the engine oil cool down sufficiently before re- moving the oil tank cap. [ewa10361] notice: do not operate the ve- hicle until you know that the en- gine oil level is sufficient. [eca10011] t...

  • Page 57

    Periodic maintenance and adjustment 6-11 2 3 4 5 6 7 8 9 tip skip steps 5–7 if the oil filter element is not being replaced. 5. Remove the oil filter element cover by removing the bolts. 6. Remove and replace the oil filter element and o-rings. 7. Install the oil filter element cover by installing t...

  • Page 58

    Periodic maintenance and adjustment 6-12 1 2 3 4 5 6 7 8 9 9. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Tip be sure to wipe off spilled oil on any parts after the engine and exhaust sys- tem have cooled down. Notice eca11620 ● in...

  • Page 59

    Periodic maintenance and adjustment 6-13 2 3 4 5 6 7 8 9 for tdm900 for tdm900a 3. If the coolant is at or below the minimum level mark, remove pan- el b for tdm900 or panel a for tdm900a (see page 6-7.), re- move the reservoir cap, add cool- ant to the maximum level mark, and then install the reser...

  • Page 60

    Periodic maintenance and adjustment 6-14 1 2 3 4 5 6 7 8 9 eau27055 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usual...

  • Page 61

    Periodic maintenance and adjustment 6-15 2 3 4 5 6 7 8 9 7. Pull the air filter element out. 8. Insert a new air filter element into the air filter case. Notice: make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filte...

  • Page 62

    Periodic maintenance and adjustment 6-16 1 2 3 4 5 6 7 8 9 eau34301 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making t...

  • Page 63

    Periodic maintenance and adjustment 6-17 2 3 4 5 6 7 8 9 eau21401 valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the intervals specified in th...

  • Page 64

    Periodic maintenance and adjustment 6-18 1 2 3 4 5 6 7 8 9 tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a yamaha dealer re- place the tire immedi...

  • Page 65

    Periodic maintenance and adjustment 6-19 2 3 4 5 6 7 8 9 valve cores listed below to avoid tire deflation during a ride. After extensive tests, only the tires list- ed below have been approved for this model by yamaha motor co., ltd. Warning ewa10600 this motorcycle is fitted with su- per-high-speed...

  • Page 66

    Periodic maintenance and adjustment 6-20 1 2 3 4 5 6 7 8 9 eau22043 adjusting the clutch lever free play the clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free play and, if necessary, adjust it as follows. 1. Slide the rubber cove...

  • Page 67

    Periodic maintenance and adjustment 6-21 2 3 4 5 6 7 8 9 eau22273 brake light switches the brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes ef- fect. If necessary, adjust the rear brake light switch as follows, but the front brake light swi...

  • Page 68

    Periodic maintenance and adjustment 6-22 1 2 3 4 5 6 7 8 9 eau38640 checking the brake fluid level front brake rear brake (for tdm900) rear brake (for tdm900a) insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the...

  • Page 69

    Periodic maintenance and adjustment 6-23 2 3 4 5 6 7 8 9 mal for the brake fluid level to grad- ually go down. However, if the brake fluid level goes down sud- denly, have a yamaha dealer check the cause. Eau22731 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals ...

  • Page 70

    Periodic maintenance and adjustment 6-24 1 2 3 4 5 6 7 8 9 4. If the drive chain slack is incorrect, adjust it as follows. Eau22952 to adjust the drive chain slack 1. Loosen the axle nut, the brake cal- iper bracket bolt and the locknut on each side of the swingarm. 2. To tighten the drive chain, tu...

  • Page 71

    Periodic maintenance and adjustment 6-25 2 3 4 5 6 7 8 9 eau23025 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dust...

  • Page 72

    Periodic maintenance and adjustment 6-26 1 2 3 4 5 6 7 8 9 eau23112 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated by a yamaha dealer at the intervals speci- fied in the periodi...

  • Page 73

    Periodic maintenance and adjustment 6-27 2 3 4 5 6 7 8 9 eau23202 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10731 if the sidestand...

  • Page 74

    Periodic maintenance and adjustment 6-28 1 2 3 4 5 6 7 8 9 notice eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau23283 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the s...

  • Page 75

    Periodic maintenance and adjustment 6-29 2 3 4 5 6 7 8 9 eau23291 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, ha...

  • Page 76

    Periodic maintenance and adjustment 6-30 1 2 3 4 5 6 7 8 9 to charge the battery have a yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories...

  • Page 77

    Periodic maintenance and adjustment 6-31 2 3 4 5 6 7 8 9 for tdm900a the main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located under the seat. (see page 3-16.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical ci...

  • Page 78

    Periodic maintenance and adjustment 6-32 1 2 3 4 5 6 7 8 9 eau23752 replacing a headlight bulb this model is equipped with two quartz bulb headlights. If a headlight bulb burns out, replace it as follows. Notice eca10650 take care not to damage the follow- ing parts: ● headlight bulb do not touch th...

  • Page 79

    Periodic maintenance and adjustment 6-33 2 3 4 5 6 7 8 9 eau24082 replacing the tail/brake light bulb 1. Remove the seat. (see page 3-16.) 2. Remove the socket (together with the bulb) by turning it counter- clockwise. 3. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise. ...

  • Page 80

    Periodic maintenance and adjustment 6-34 1 2 3 4 5 6 7 8 9 eau36452 replacing an auxiliary light bulb 1. Remove the auxiliary light lens by removing the screws. 2. Remove the burnt-out bulb by pull- ing it out. 3. Insert a new bulb into the socket. 4. Install the lens by installing the screws. Notic...

  • Page 81

    Periodic maintenance and adjustment 6-35 2 3 4 5 6 7 8 9 frame in front of the rear wheel or under each side of the swingarm. Eau25871 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the ...

  • Page 82

    Periodic maintenance and adjustment 6-36 1 2 3 4 5 6 7 8 9 eau42361 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the comp...

  • Page 83

    Periodic maintenance and adjustment 6-37 2 3 4 5 6 7 8 9 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has coo...

  • Page 84: Motorcycle Care and Storage

    7-1 1 2 3 4 5 6 7 8 9 motorcycle care and storage eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cl...

  • Page 85: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 2 3 4 5 6 7 8 9 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products...

  • Page 86: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 1 2 3 4 5 6 7 8 9 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage...

  • Page 87: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 2 3 4 5 6 7 8 9 fuel from deteriorating. 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark pl...

  • Page 88: Specifications

    8-1 1 2 3 4 5 6 7 8 9 specifications eau2633x dimensions: overall length: 2180 mm (85.8 in) overall width: 800 mm (31.5 in) overall height: 1290 mm (50.8 in) seat height: 825 mm (32.5 in) wheelbase: 1485 mm (58.5 in) ground clearance: 160 mm (6.30 in) minimum turning radius: 2900 mm (114.2 in) weigh...

  • Page 89: Specifications

    Specifications 8-2 2 3 4 5 6 7 8 9 transmission type: constant mesh 6-speed operation: left foot operation gear ratio: 1st: 33/12 (2.750) 2nd: 37/19 (1.947) 3rd: 34/22 (1.545) 4th: 31/25 (1.240) 5th: 26/25 (1.040) 6th: 24/26 (0.923) chassis: frame type: diamond caster angle: 25.50 ° trail: 114.0 mm ...

  • Page 90: Specifications

    Specifications 8-3 1 2 3 4 5 6 7 8 9 rear suspension: type: swingarm (link suspension) spring/shock absorber type: coil spring/gas-oil damper wheel travel: 133.0 mm (5.24 in) electrical system: ignition system: tci (digital) charging system: ac magneto battery: model: gt12b-4 voltage, capacity: 12 v...

  • Page 91: Consumer Information

    9-1 2 3 4 5 6 7 8 9 consumer information eau48610 identification numbers record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Vehicle identific...

  • Page 92: Index

    Index a abs (for abs models) ............................ 3-12 abs warning light (for abs models) ......... 3-5 air filter element, replacing ..................... 6-14 anti-theft alarm (optional).......................... 3-9 auxiliary light bulb, replacing .................. 6-34 b battery...........

  • Page 93: Index

    Index troubleshooting .......................................6-35 troubleshooting charts ............................6-36 turn signal indicator lights .........................3-4 turn signal light bulb, replacing ...............6-33 turn signal switch ....................................3-10 v valv...

  • Page 94

    ✼✥✯✣✲ ✧.

  • Page 95

    ✲❈❄❆❍✥✤ ✥.

  • Page 96

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2009.09–0.1 ×1 ! (e) printed on recycled paper yamaha motor co., ltd. Printed in japan 2009.09–0.1 ×1 ! (e) ✥✯✣✬✲✰❆❍ ✥.