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  5. Owner's Manual

Yamaha TDM900 Owner's Manual

Summary of TDM900

  • Page 1

    5ps-28199-e6 tdm900 owner’s manual.

  • Page 2

    Declaration of conformity yamaha motor electronics co., ltd. 1450-6, mori, mori-machi, shuchi-gun, shizuoka-ken, 437-0292 japan general manager of quality assurance div. 1 version up the norm of en60950 to en60950-1 to change company name 27 feb. 2006 1 mar. 2007 2 3 revision record no. Contents dat...

  • Page 3

    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the tdm900, you are benefiting from yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take ...

  • Page 4

    Important manual information eau10151 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5

    Important manual information eau10200 tdm900 owner’s manual ©2007 by yamaha motor co., ltd. 1st edition, june 2007 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan..

  • Page 6

    Table of contents safety information ...................1-1 description ...................................2-1 left view ...........................................2-1 right view .........................................2-2 controls and instruments..................2-3 instrument and control functio...

  • Page 7

    Table of contents replacing the tail/brake light bulb ............................................6-32 replacing a turn signal light bulb ............................................6-33 replacing the auxiliary light bulb ...6-33 supporting the motorcycle .............6-34 front wheel .................

  • Page 8

    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are depen- dent upon the use of proper riding techniques as well as the expertise of the opera- tor. Every operator should know the following require- ments before riding this mo- torcycle. He or sh...

  • Page 9

    Safety information 1-2 1 ed by road and traffic conditions. ● always signal before turning or changing lanes. Make sure that other motorists can see you. ● the posture of the operator and passenger is important for proper control. ● the operator should keep both hands on the handlebar and both feet ...

  • Page 10

    Safety information 1-3 1 when loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal- ance or ...

  • Page 11

    Safety information 1-4 1 gasoline and exhaust gas ● gasoline is highly flamma- ble: ● always turn the engine off when refueling. ● take care not to spill any gaso- line on the engine or exhaust system when refueling. ● never refuel while smoking or in the vicinity of an open flame. ● never start the...

  • Page 12

    2-1 1 2 3 4 5 6 7 8 9 description eau10410 left view 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 1. Front fork spring preload adjusting bolt (page 3-15) 2. Front fork damping adjusting screw (page 3-15) 3. Air filter element (page 6-14) 4. Shock absorber assembly compressio...

  • Page 13

    Description 2-2 2 3 4 5 6 7 8 9 eau10420 right view 1 2 3 4 5 6 7 8 9 10 1. Owner’s tool kit (page 6-1) 2. Coolant reservoir (page 6-10) 3. Idle adjusting screw (page 6-15) 4. Front brake fluid reservoir (page 6-22) 5. Radiator cap (page 6-10) 6. Engine oil filler cap (page 6-7) 7. Engine oil filter...

  • Page 14

    Description 2-3 1 2 3 4 5 6 7 8 9 eau10430 controls and instruments 1 2 3 4 5 6 7 8 9 1. Clutch lever (page 3-10) 2. Left handlebar switches (page 3-8) 3. Multi-function display (page 3-7) 4. Main switch/steering lock (page 3-2) 5. Tachometer unit (page 3-5) 6. Coolant temperature gauge (page 3-6) 7...

  • Page 15

    3-1 2 3 4 5 6 7 8 9 instrument and control functions eau10974 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two stand...

  • Page 16

    Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 as they may cause signal inter- ference. Eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular...

  • Page 17

    Instrument and control functions 3-3 2 3 4 5 6 7 8 9 to lock the steering 1. Turn the handlebars all the way to the left or right. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing it. 3. Remove the key. To unlock the steering push the key into the main swi...

  • Page 18

    Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 eau11003 indicator and warning lights eau11030 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator l...

  • Page 19

    Instrument and control functions 3-5 2 3 4 5 6 7 8 9 cuit. When the key is turned to “off” and 30 seconds have passed, the indicator light will start flashing indicating the im- mobilizer system is enabled. After 24 hours have passed, the indicator light will stop flashing, however the immobi- lizer...

  • Page 20

    Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 this tachometer unit is equipped with a clock. To set the clock: 1. Push both the “select” and “re- set” buttons for at least two sec- onds. 2. When the hour digits start flashing, push the “reset” button to set the hours. 3. Push the “select” b...

  • Page 21

    Instrument and control functions 3-7 2 3 4 5 6 7 8 9 eau36611 multi-function display warning ewa12311 be sure to stop the vehicle before making any setting changes to the multi-function display. The multi-function display is equipped with the following: ● a digital speedometer (which shows riding sp...

  • Page 22

    Instrument and control functions 3-8 1 2 3 4 5 6 7 8 9 cator and the last fuel gauge segment will flash. Refuel as soon as possible. Self-diagnosis device this model is equipped with a self-diag- nosis device for various electrical cir- cuits. If any of those circuits are defective, the odometer/tri...

  • Page 23

    Instrument and control functions 3-9 2 3 4 5 6 7 8 9 right eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this sw...

  • Page 24

    Instrument and control functions 3-10 1 2 3 4 5 6 7 8 9 eau12820 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly f...

  • Page 25

    Instrument and control functions 3-11 2 3 4 5 6 7 8 9 dial is aligned with the “ ” mark on the brake lever. Eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13090 fuel tank cap to open the fuel tank cap open the f...

  • Page 26

    Instrument and control functions 3-12 1 2 3 4 5 6 7 8 9 note: the fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Warning ewa11090 make sure that the fuel tank cap is properly closed before riding. E...

  • Page 27

    Instrument and control functions 3-13 2 3 4 5 6 7 8 9 eau13412 fuel tank breather hose before operating the motorcycle: ● check the fuel tank breather hose connection. ● check the fuel tank breather hose for cracks or damage, and replace it if damaged. ● make sure that the fuel tank breather hose is...

  • Page 28

    Instrument and control functions 3-14 1 2 3 4 5 6 7 8 9 note: make sure that the seat is properly se- cured before riding. Eau14412 storage compartment this storage compartment is designed to hold an optional genuine yamaha cyclelok. (other locks may not fit.) when placing a cyclelok in the stor- ag...

  • Page 29

    Instrument and control functions 3-15 2 3 4 5 6 7 8 9 eau14781 adjusting the front fork this front fork is equipped with spring preload adjusting bolts and damping force adjusting screws. Warning ewa10180 always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may resul...

  • Page 30

    Instrument and control functions 3-16 1 2 3 4 5 6 7 8 9 note: make sure that the adjusting screw is turned to one of the four settings. Eau15030 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring and rebound and compression damping f...

  • Page 31

    Instrument and control functions 3-17 2 3 4 5 6 7 8 9 (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob in di- rection (b). Compression damping force to increase the compression damping force and thereby harden the compres- sion damping, turn ...

  • Page 32

    Instrument and control functions 3-18 1 2 3 4 5 6 7 8 9 eau15140 luggage strap holders there are four luggage strap holders below the passenger seat, two of which can be turned out for easier access. Eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lo...

  • Page 33

    Instrument and control functions 3-19 2 3 4 5 6 7 8 9 eau15312 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the si...

  • Page 34

    Instrument and control functions 3-20 1 2 3 4 5 6 7 8 9 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the en...

  • Page 35

    4-1 2 3 4 5 6 7 8 9 pre-operation checks eau15593 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss...

  • Page 36

    Pre-operation checks 4-2 1 2 3 4 5 6 7 8 9 eau15605 pre-operation check list item checks page fuel ● check fuel level in fuel tank. ● refuel if necessary. ● check fuel line for leakage. 3-12 engine oil ● check oil level in engine. ● if necessary, add recommended oil to specified level. ● check vehic...

  • Page 37

    Pre-operation checks 4-3 2 3 4 5 6 7 8 9 throttle grip ● make sure that operation is smooth. ● check cable free play. ● if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-16, 6-26 control cables ● make sure that operation is smooth. ● lubricate if necessa...

  • Page 38

    5-1 1 2 3 4 5 6 7 8 9 operation and important riding points eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the eng...

  • Page 39

    Operation and important riding points 5-2 2 3 4 5 6 7 8 9 caution: eca11040 for maximum engine life, never ac- celerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 shifting shifting gears lets you control the amount of engine power avai...

  • Page 40

    Operation and important riding points 5-3 1 2 3 4 5 6 7 8 9 eau16810 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev ...

  • Page 41

    Operation and important riding points 5-4 2 3 4 5 6 7 8 9 eau17212 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch ...

  • Page 42

    6-1 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubr...

  • Page 43

    Periodic maintenance and minor repair 6-2 2 3 4 5 6 7 8 9 eau17709 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 ...

  • Page 44

    Periodic maintenance and minor repair 6-3 1 2 3 4 5 6 7 8 9 10 * tires ● check tread depth and for damage. ● replace if necessary. ● check air pressure. ● correct if necessary. √ √ √ √ √ 11 * wheel bearings ● check bearing for looseness or damage. √ √ √ √ 12 * swingarm ● check operation and for exce...

  • Page 45

    Periodic maintenance and minor repair 6-4 2 3 4 5 6 7 8 9 eau18680 note: ● air filter ● this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. ● the air filter element needs to be replaced more frequently ...

  • Page 46

    Periodic maintenance and minor repair 6-5 1 2 3 4 5 6 7 8 9 eau18712 removing and installing cowlings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- move...

  • Page 47

    Periodic maintenance and minor repair 6-6 2 3 4 5 6 7 8 9 to install the cowling place the cowling in the original posi- tion, and then install the screws and the quick fastener. Note: to install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert the ...

  • Page 48

    Periodic maintenance and minor repair 6-7 1 2 3 4 5 6 7 8 9 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime f...

  • Page 49

    Periodic maintenance and minor repair 6-8 2 3 4 5 6 7 8 9 the oil level. Note: the engine oil should be between the minimum and maximum level marks. Caution: eca10010 do not operate the vehicle until you know that the engine oil level is suf- ficient. Warning ewa10360 never remove the engine oil tan...

  • Page 50

    Periodic maintenance and minor repair 6-9 1 2 3 4 5 6 7 8 9 note: skip steps 4–6 if the oil filter element is not being replaced. 4. Remove the oil filter element cover by removing the bolts. 5. Remove and replace the oil filter element and o-rings. 6. Install the oil filter element cover by install...

  • Page 51

    Periodic maintenance and minor repair 6-10 2 3 4 5 6 7 8 9 note: be sure to wipe off spilled oil on any parts after the engine and exhaust sys- tem have cooled down. Caution: eca11620 ● in order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any chemical a...

  • Page 52

    Periodic maintenance and minor repair 6-11 1 2 3 4 5 6 7 8 9 3. If the coolant is at or below the minimum level mark, remove pan- el b (see page 6-5.), remove the reservoir cap, add coolant to the maximum level mark, and then in- stall the reservoir cap and the pan- el. Caution: eca10471 ● if coolan...

  • Page 53

    Periodic maintenance and minor repair 6-12 2 3 4 5 6 7 8 9 then lift the fuel tank to position it away from the coolant reservoir. (do not disconnect the fuel hoses!) 5. Place a container under the engine to collect the used coolant. 6. Remove the radiator cap retaining bolt and the radiator cap. Wa...

  • Page 54

    Periodic maintenance and minor repair 6-13 1 2 3 4 5 6 7 8 9 caution: eca10471 ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant a...

  • Page 55

    Periodic maintenance and minor repair 6-14 2 3 4 5 6 7 8 9 eau39111 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usual...

  • Page 56

    Periodic maintenance and minor repair 6-15 1 2 3 4 5 6 7 8 9 warning ewa11330 ● before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a yamaha dealer replace the hose, other- wise fuel may leak. ● make sure that ...

  • Page 57

    Periodic maintenance and minor repair 6-16 2 3 4 5 6 7 8 9 note: if the specified idling speed cannot be obtained as described above, have a yamaha dealer make the adjustment. Eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at th...

  • Page 58

    Periodic maintenance and minor repair 6-17 1 2 3 4 5 6 7 8 9 eau33041 tires to maximize the performance, durabil- ity, and safe operation of your motorcy- cle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjust...

  • Page 59

    Periodic maintenance and minor repair 6-18 2 3 4 5 6 7 8 9 tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a yamaha dealer re- place the tire immedi...

  • Page 60

    Periodic maintenance and minor repair 6-19 1 2 3 4 5 6 7 8 9 caps are securely installed to prevent air pressure leakage. ● use only the tire valves and valve cores listed below to avoid tire deflation during a ride. Warning ewa10600 this motorcycle is fitted with su- per-high-speed tires. Note the ...

  • Page 61

    Periodic maintenance and minor repair 6-20 2 3 4 5 6 7 8 9 eau22041 adjusting the clutch lever free play the clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut at...

  • Page 62

    Periodic maintenance and minor repair 6-21 1 2 3 4 5 6 7 8 9 eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light ...

  • Page 63

    Periodic maintenance and minor repair 6-22 2 3 4 5 6 7 8 9 eau22580 checking the brake fluid level front brake rear brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum leve...

  • Page 64

    Periodic maintenance and minor repair 6-23 1 2 3 4 5 6 7 8 9 eau22730 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and cali...

  • Page 65

    Periodic maintenance and minor repair 6-24 2 3 4 5 6 7 8 9 2. To tighten the drive chain, turn the adjusting bolt on each side of the swingarm in direction (a). To loos- en the drive chain, turn the adjust- ing bolt on each side of the swingarm in direction (b), and then push the rear wheel forward....

  • Page 66

    Periodic maintenance and minor repair 6-25 1 2 3 4 5 6 7 8 9 eau23022 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in ...

  • Page 67

    Periodic maintenance and minor repair 6-26 2 3 4 5 6 7 8 9 eau23111 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart. ...

  • Page 68

    Periodic maintenance and minor repair 6-27 1 2 3 4 5 6 7 8 9 eau23201 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10730 if the sides...

  • Page 69

    Periodic maintenance and minor repair 6-28 2 3 4 5 6 7 8 9 caution: eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the...

  • Page 70

    Periodic maintenance and minor repair 6-29 1 2 3 4 5 6 7 8 9 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly...

  • Page 71

    Periodic maintenance and minor repair 6-30 2 3 4 5 6 7 8 9 to charge the battery have a yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories...

  • Page 72

    Periodic maintenance and minor repair 6-31 1 2 3 4 5 6 7 8 9 install a new fuse of the specified amperage. Caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and tu...

  • Page 73

    Periodic maintenance and minor repair 6-32 2 3 4 5 6 7 8 9 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 3. Place a new bulb into position, and then secure it with the bulb holde...

  • Page 74

    Periodic maintenance and minor repair 6-33 1 2 3 4 5 6 7 8 9 eau24202 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and ...

  • Page 75

    Periodic maintenance and minor repair 6-34 2 3 4 5 6 7 8 9 3. Insert a new bulb into the socket. 4. Install the lens by installing the screws. Caution: eca10680 do not overtighten the screws, oth- erwise the lens may break. Eau24350 supporting the motorcycle since this model is not equipped with a c...

  • Page 76

    Periodic maintenance and minor repair 6-35 1 2 3 4 5 6 7 8 9 eau24360 front wheel eau24550 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motorcy- cle so that there is no danger of it falling over. 1. Loosen the front wh...

  • Page 77

    Periodic maintenance and minor repair 6-36 2 3 4 5 6 7 8 9 several times to check for proper fork operation. Eau25080 rear wheel eau25330 to remove the rear wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motorcy- cle so that there is no dan...

  • Page 78

    Periodic maintenance and minor repair 6-37 1 2 3 4 5 6 7 8 9 3. Lift the rear wheel off the ground according to the procedure on page 6-34. 4. Remove the axle nut. 5. Loosen the locknut on each side of the swingarm. 6. Turn the drive chain slack adjust- ing bolts fully in direction (a). 7. Push the ...

  • Page 79

    Periodic maintenance and minor repair 6-38 2 3 4 5 6 7 8 9 eau25870 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor...

  • Page 80

    Periodic maintenance and minor repair 6-39 1 2 3 4 5 6 7 8 9 eau42360 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enou...

  • Page 81

    Periodic maintenance and minor repair 6-40 2 3 4 5 6 7 8 9 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has c...

  • Page 82

    7-1 1 2 3 4 5 6 7 8 9 motorcycle care and storage eau37833 matte color caution caution: eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or ...

  • Page 83

    Motorcycle care and storage 7-2 2 3 4 5 6 7 8 9 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage a...

  • Page 84

    Motorcycle care and storage 7-3 1 2 3 4 5 6 7 8 9 ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it. Warning ewa11...

  • Page 85

    Motorcycle care and storage 7-4 2 3 4 5 6 7 8 9 fuel from deteriorating. 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark pl...

  • Page 86

    8-1 1 2 3 4 5 6 7 8 9 specifications eau2633k dimensions: overall length: 2180 mm (85.8 in) overall width: 800 mm (31.5 in) overall height: 1290 mm (50.8 in) seat height: 825 mm (32.5 in) wheelbase: 1485 mm (58.5 in) ground clearance: 160 mm (6.30 in) minimum turning radius: 2900 mm (114.2 in) weigh...

  • Page 87

    Specifications 8-2 2 3 4 5 6 7 8 9 secondary reduction ratio: 42/16 (2.625) transmission type: constant mesh 6-speed operation: left foot operation gear ratio: 1st: 33/12 (2.750) 2nd: 37/19 (1.947) 3rd: 34/22 (1.545) 4th: 31/25 (1.240) 5th: 26/25 (1.040) 6th: 24/26 (0.923) chassis: frame type: diamo...

  • Page 88

    Specifications 8-3 1 2 3 4 5 6 7 8 9 rear suspension: type: swingarm (link suspension) spring/shock absorber type: coil spring/gas-oil damper wheel travel: 133.0 mm (5.24 in) electrical system: ignition system: transistorized coil ignition (digital) charging system: ac magneto battery: model: gt12b-...

  • Page 89

    9-1 2 3 4 5 6 7 8 9 consumer information eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- c...

  • Page 90

    Consumer information 9-2 1 2 3 4 5 6 7 8 9 eau26540 model label the model label is affixed to the frame under the seat. (see page 3-13.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label 1.

  • Page 91

    Index a air filter element, replacing ......................6-14 anti-theft alarm (optional) ..........................3-8 auxiliary light bulb, replacing ...................6-33 b battery .....................................................6-29 brake and clutch levers, checking and lubricating ......

  • Page 92

    Index tires ........................................................ 6-17 tool kit ...................................................... 6-1 troubleshooting ...................................... 6-38 troubleshooting charts ........................... 6-39 turn signal indicator lights ................

  • Page 94

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2007.7–0.2 × 1 ! (e) printed on recycled paper yamaha motor co., ltd. Printed in japan 2007.7–0.2 × 1 ! (e).