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Yamaha TDM900 Owner's Manual

Summary of TDM900

  • Page 1

    5ps-28199-e5 tdm900 owner’s manual.

  • Page 2

    Declaration of conformity we company: moric co., ltd. Address: 1450-6 mori mori-machi shuchi-gun shizuoka 437-0292 japan hereby declare that the product: kind of equipment: immobilizer type-designation: 5sl-00 is in compliance with following norm(s) or documents: r&tte directive(1999/5/ec) en300 330...

  • Page 3: Introduction

    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the tdm900, you are benefiting from yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take ...

  • Page 4: Important Manual Information

    Important manual information eau10151 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5: Important Manual Information

    Important manual information eau10200 tdm900 owner’s manual ©2006 by yamaha motor co., ltd. 1st edition, may 2006 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan..

  • Page 6: Table of Contents

    Table of contents safety information ...................1-1 description ...................................2-1 left view ...........................................2-1 right view .........................................2-2 controls and instruments..................2-3 instrument and control functio...

  • Page 7: Table of Contents

    Table of contents replacing the tail/brake light bulb ............................................6-32 replacing a turn signal light bulb ..6-33 replacing the auxiliary light bulb ...6-33 supporting the motorcycle .............6-34 front wheel ....................................6-35 rear wheel .......

  • Page 8: Safety Information

    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are depen- dent upon the use of proper riding techniques as well as the expertise of the opera- tor. Every operator should know the following require- ments before riding this mo- torcycle. He or sh...

  • Page 9: Safety Information

    Safety information 1-2 1 ed by road and traffic conditions. ● always signal before turning or changing lanes. Make sure that other motorists can see you. ● the posture of the operator and passenger is important for proper control. ● the operator should keep both hands on the handlebar and both feet ...

  • Page 10: Safety Information

    Safety information 1-3 1 when loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal- ance or ...

  • Page 11: Safety Information

    Safety information 1-4 1 gasoline and exhaust gas ● gasoline is highly flamma- ble: ● always turn the engine off when refueling. ● take care not to spill any gaso- line on the engine or exhaust system when refueling. ● never refuel while smoking or in the vicinity of an open flame. ● never start the...

  • Page 12: Description

    2-1 1 2 3 4 5 6 7 8 9 description eau10410 left view 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 1. Front fork spring preload adjusting bolt (page 3-14) 2. Front fork damping adjusting screw (page 3-14) 3. Air filter element (page 6-14) 4. Shock absorber assembly compressio...

  • Page 13: Description

    Description 2-2 2 3 4 5 6 7 8 9 eau10420 right view 1 2 3 4 5 6 7 8 9 10 1. Owner’s tool kit (page 6-1) 2. Coolant reservoir (page 6-10) 3. Idle adjusting screw (page 6-15) 4. Front brake fluid reservoir (page 6-22) 5. Radiator cap (page 6-10) 6. Engine oil filler cap (page 6-7) 7. Engine oil filter...

  • Page 14: Description

    Description 2-3 1 2 3 4 5 6 7 8 9 eau10430 controls and instruments 1 2 3 4 5 6 7 8 9 1. Clutch lever (page 3-9) 2. Left handlebar switches (page 3-8) 3. Multi-function display (page 3-6) 4. Main switch/steering lock (page 3-2) 5. Tachometer unit (page 3-5) 6. Coolant temperature gauge (page 3-6) 7....

  • Page 15: Immobilizer System

    3-1 2 3 4 5 6 7 8 9 instrument and control functions eau10972 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two stand...

  • Page 16: Main Switch/steering Lock

    Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk...

  • Page 17: Warning

    Instrument and control functions 3-3 2 3 4 5 6 7 8 9 to unlock the steering push the key into the main switch, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, ...

  • Page 18: Neutral Indicator Light “

    Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is in the neutral position. Eau11080 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau3860...

  • Page 19: Note:

    Instrument and control functions 3-5 2 3 4 5 6 7 8 9 note: make sure there are no other immobi- lizer keys close to the main switch, and do not keep more than one immobilizer key on the same key ring! Immobilizer system keys may cause signal interfer- ence, which may prevent the engine from starting...

  • Page 20: Coolant Temperature Gauge

    Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 eau12181 coolant temperature gauge with the key in the “on” position, the coolant temperature gauge indicates the temperature of the coolant. When the key is turned to “on”, the coolant temperature gauge needle will sweep once across the tempera...

  • Page 21: Note:

    Instrument and control functions 3-7 2 3 4 5 6 7 8 9 ● two tripmeters (which show the distance traveled since they were last set to zero) ● a fuel reserve tripmeter (which shows the distance traveled on the fuel reserve) ● a fuel gauge ● a self-diagnosis device note: ● be sure to turn the key to “on...

  • Page 22: Anti-Theft Alarm (Optional)

    Instrument and control functions 3-8 1 2 3 4 5 6 7 8 9 eau12331 anti-theft alarm (optional) this model can be equipped with an optional anti-theft alarm by a yamaha dealer. Contact a yamaha dealer for more information. Eau12346 handlebar switches left right eau12350 pass switch “ ” press this switch...

  • Page 23: Horn Switch “

    Instrument and control functions 3-9 2 3 4 5 6 7 8 9 position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. Eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ / ” set this switch to “ ” before starting t...

  • Page 24: Shift Pedal

    Instrument and control functions 3-10 1 2 3 4 5 6 7 8 9 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle. Eau26822 brake le...

  • Page 25: Brake Pedal

    Instrument and control functions 3-11 2 3 4 5 6 7 8 9 eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13090 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the loc...

  • Page 26: Fuel

    Instrument and control functions 3-12 1 2 3 4 5 6 7 8 9 eau13211 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Warning ewa10880 ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ●...

  • Page 27: Catalytic Converter

    Instrument and control functions 3-13 2 3 4 5 6 7 8 9 eau13441 catalytic converter this vehicle is equipped with catalytic converters in the exhaust system. Warning ewa10860 the exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- ing any maintenance ...

  • Page 28: Storage Compartment

    Instrument and control functions 3-14 1 2 3 4 5 6 7 8 9 eau14412 storage compartment this storage compartment is designed to hold an optional genuine yamaha cyclelok. (other locks may not fit.) when placing a cyclelok in the stor- age compartment, securely fasten it with the straps. When the cyclelo...

  • Page 29: Note:

    Instrument and control functions 3-15 2 3 4 5 6 7 8 9 suspension, turn the adjusting bolt on each fork leg in direction (b). Note: align the appropriate groove on the ad- justing mechanism with the top of the front fork cap bolt. Damping force 1. Turn the adjusting screw on each fork leg in directio...

  • Page 30: Adjusting The Shock Absorber

    Instrument and control functions 3-16 1 2 3 4 5 6 7 8 9 eau15030 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring and rebound and compression damping force adjusting knobs. Caution: eca10100 never attempt to turn an adjusting mecha...

  • Page 31: Note:

    Instrument and control functions 3-17 2 3 4 5 6 7 8 9 force and thereby harden the compres- sion damping, turn the adjusting knob in direction (a). To decrease the com- pression damping force and thereby soften the compression damping, turn the adjusting knob in direction (b). Note: although the tot...

  • Page 32: Sidestand

    Instrument and control functions 3-18 1 2 3 4 5 6 7 8 9 eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Note: the built-in sidestand switch is part of the ignition circuit cut-off system, whi...

  • Page 33: Yes

    Instrument and control functions 3-19 2 3 4 5 6 7 8 9 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engi...

  • Page 34: Pre-Operation Checks

    4-1 1 2 3 4 5 6 7 8 9 pre-operation checks eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or lo...

  • Page 35: Pre-Operation Checks

    Pre-operation checks 4-2 2 3 4 5 6 7 8 9 eau15605 pre-operation check list item checks page fuel ● check fuel level in fuel tank. ● refuel if necessary. ● check fuel line for leakage. 3-12 engine oil ● check oil level in engine. ● if necessary, add recommended oil to specified level. ● check vehicle...

  • Page 36: Pre-Operation Checks

    Pre-operation checks 4-3 1 2 3 4 5 6 7 8 9 throttle grip ● make sure that operation is smooth. ● check cable free play. ● if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-16, 6-26 control cables ● make sure that operation is smooth. ● lubricate if neces...

  • Page 37: Warning

    5-1 2 3 4 5 6 7 8 9 operation and important riding points eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engin...

  • Page 38: Caution:

    Operation and important riding points 5-2 1 2 3 4 5 6 7 8 9 caution: eca11040 for maximum engine life, never ac- celerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 shifting shifting gears lets you control the amount of engine power av...

  • Page 39: Tips For Reducing Fuel

    Operation and important riding points 5-3 2 3 4 5 6 7 8 9 eau16810 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev th...

  • Page 40: Parking

    Operation and important riding points 5-4 1 2 3 4 5 6 7 8 9 eau17212 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touc...

  • Page 41: Warning

    6-1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubric...

  • Page 42: Note:

    Periodic maintenance and minor repair 6-2 1 2 3 4 5 6 7 8 9 eau17705 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 1000...

  • Page 43

    Periodic maintenance and minor repair 6-3 2 3 4 5 6 7 8 9 10 * tires ● check tread depth and for damage. ● replace if necessary. ● check air pressure. ● correct if necessary. √ √ √ √ √ 11 * wheel bearings ● check bearing for looseness or damage. √ √ √ √ 12 * swingarm ● check operation and for excess...

  • Page 44: Note:

    Periodic maintenance and minor repair 6-4 1 2 3 4 5 6 7 8 9 eau18680 note: ● air filter ● this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. ● the air filter element needs to be replaced more frequentl...

  • Page 45: Removing and Installing

    Periodic maintenance and minor repair 6-5 2 3 4 5 6 7 8 9 eau18712 removing and installing cowlings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved ...

  • Page 46: Note:

    Periodic maintenance and minor repair 6-6 1 2 3 4 5 6 7 8 9 to install the cowling place the cowling in the original posi- tion, and then install the screws and the quick fastener. Note: to install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert th...

  • Page 47: Note:

    Periodic maintenance and minor repair 6-7 2 3 4 5 6 7 8 9 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime fro...

  • Page 48: Note:

    Periodic maintenance and minor repair 6-8 1 2 3 4 5 6 7 8 9 the oil level. Note: the engine oil should be between the minimum and maximum level marks. Caution: eca10010 do not operate the vehicle until you know that the engine oil level is suf- ficient. Warning ewa10360 never remove the engine oil t...

  • Page 49: Note:

    Periodic maintenance and minor repair 6-9 2 3 4 5 6 7 8 9 note: skip steps 4–6 if the oil filter element is not being replaced. 4. Remove the oil filter element cover by removing the bolts. 5. Remove and replace the oil filter element and o-rings. 6. Install the oil filter element cover by installin...

  • Page 50: Caution:

    Periodic maintenance and minor repair 6-10 1 2 3 4 5 6 7 8 9 caution: eca11620 ● in order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel speci- fication of “cd” or oils of a high- er quality than specif...

  • Page 51: Caution:

    Periodic maintenance and minor repair 6-11 2 3 4 5 6 7 8 9 3. If the coolant is at or below the minimum level mark, remove pan- el b (see page 6-5.), remove the reservoir cap, add coolant to the maximum level mark, and then in- stall the reservoir cap and the pan- el. Caution: eca10471 ● if coolant ...

  • Page 52: Warning

    Periodic maintenance and minor repair 6-12 1 2 3 4 5 6 7 8 9 (see page 6-5.) 4. Remove the fuel tank bolts, and then lift the fuel tank to position it away from the coolant reservoir. (do not disconnect the fuel hoses!) 5. Place a container under the engine to collect the used coolant. 6. Remove the...

  • Page 53: Caution:

    Periodic maintenance and minor repair 6-13 2 3 4 5 6 7 8 9 caution: eca10471 ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as ...

  • Page 54: Warning

    Periodic maintenance and minor repair 6-14 1 2 3 4 5 6 7 8 9 eau39111 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usu...

  • Page 55: Warning

    Periodic maintenance and minor repair 6-15 2 3 4 5 6 7 8 9 warning ewa11330 ● before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a yamaha dealer replace the hose, other- wise fuel may leak. ● make sure that th...

  • Page 56: Note:

    Periodic maintenance and minor repair 6-16 1 2 3 4 5 6 7 8 9 note: if the specified idling speed cannot be obtained as described above, have a yamaha dealer make the adjustment. Eau21381 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at ...

  • Page 57: Tires

    Periodic maintenance and minor repair 6-17 2 3 4 5 6 7 8 9 eau33041 tires to maximize the performance, durabil- ity, and safe operation of your motorcy- cle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted...

  • Page 58: Tire Inspection

    Periodic maintenance and minor repair 6-18 1 2 3 4 5 6 7 8 9 tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a yamaha dealer re- place the tire imme...

  • Page 59: Use Only The Tire Valves and

    Periodic maintenance and minor repair 6-19 2 3 4 5 6 7 8 9 caps are securely installed to prevent air pressure leakage. ● use only the tire valves and valve cores listed below to avoid tire deflation during a ride. Warning ewa10600 this motorcycle is fitted with su- per-high-speed tires. Note the fo...

  • Page 60: Play

    Periodic maintenance and minor repair 6-20 1 2 3 4 5 6 7 8 9 eau22041 adjusting the clutch lever free play the clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut ...

  • Page 61: Switch

    Periodic maintenance and minor repair 6-21 2 3 4 5 6 7 8 9 eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light sw...

  • Page 62: Front Brake

    Periodic maintenance and minor repair 6-22 1 2 3 4 5 6 7 8 9 eau22580 checking the brake fluid level front brake rear brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum le...

  • Page 63: Changing The Brake Fluid

    Periodic maintenance and minor repair 6-23 2 3 4 5 6 7 8 9 eau22730 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and calipe...

  • Page 64: Note:

    Periodic maintenance and minor repair 6-24 1 2 3 4 5 6 7 8 9 2. To tighten the drive chain, turn the adjusting bolt on each side of the swingarm in direction (a). To loos- en the drive chain, turn the adjust- ing bolt on each side of the swingarm in direction (b), and then push the rear wheel forwar...

  • Page 65: Cleaning and Lubricating The

    Periodic maintenance and minor repair 6-25 2 3 4 5 6 7 8 9 eau23022 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in du...

  • Page 66: Checking and Lubricating The

    Periodic maintenance and minor repair 6-26 1 2 3 4 5 6 7 8 9 eau23111 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart...

  • Page 67: Checking and Lubricating The

    Periodic maintenance and minor repair 6-27 2 3 4 5 6 7 8 9 eau23200 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10730 if the sidesta...

  • Page 68: Caution:

    Periodic maintenance and minor repair 6-28 1 2 3 4 5 6 7 8 9 caution: eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of t...

  • Page 69: Checking The Wheel Bearings

    Periodic maintenance and minor repair 6-29 2 3 4 5 6 7 8 9 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, ...

  • Page 70: To Charge The Battery

    Periodic maintenance and minor repair 6-30 1 2 3 4 5 6 7 8 9 to charge the battery have a yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessori...

  • Page 71: Caution:

    Periodic maintenance and minor repair 6-31 2 3 4 5 6 7 8 9 install a new fuse of the specified amperage. Caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn...

  • Page 72: Warning

    Periodic maintenance and minor repair 6-32 1 2 3 4 5 6 7 8 9 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 3. Place a new bulb into position, and then secure it with the bulb hol...

  • Page 73: Bulb

    Periodic maintenance and minor repair 6-33 2 3 4 5 6 7 8 9 eau24202 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and th...

  • Page 74: Caution:

    Periodic maintenance and minor repair 6-34 1 2 3 4 5 6 7 8 9 3. Insert a new bulb into the socket. 4. Install the lens by installing the screws. Caution: eca10680 do not overtighten the screws, oth- erwise the lens may break. Eau24350 supporting the motorcycle since this model is not equipped with a...

  • Page 75: Front Wheel

    Periodic maintenance and minor repair 6-35 2 3 4 5 6 7 8 9 eau24360 front wheel eau24550 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motorcy- cle so that there is no danger of it falling over. 1. Loosen the front whee...

  • Page 76: Rear Wheel

    Periodic maintenance and minor repair 6-36 1 2 3 4 5 6 7 8 9 several times to check for proper fork operation. Eau25080 rear wheel eau25330 to remove the rear wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motorcy- cle so that there is no d...

  • Page 77: Note:

    Periodic maintenance and minor repair 6-37 2 3 4 5 6 7 8 9 3. Lift the rear wheel off the ground according to the procedure on page 6-34. 4. Remove the axle nut. 5. Loosen the locknut on each side of the swingarm. 6. Turn the drive chain slack adjust- ing bolts fully in direction (a). 7. Push the wh...

  • Page 78: Troubleshooting

    Periodic maintenance and minor repair 6-38 1 2 3 4 5 6 7 8 9 eau25870 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause po...

  • Page 79: Troubleshooting Charts

    Periodic maintenance and minor repair 6-39 2 3 4 5 6 7 8 9 eau42360 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough...

  • Page 80: Engine Overheating

    Periodic maintenance and minor repair 6-40 1 2 3 4 5 6 7 8 9 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has...

  • Page 81: Motorcycle Care and Storage

    7-1 2 3 4 5 6 7 8 9 motorcycle care and storage eau37832 matte color caution caution: eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cl...

  • Page 82: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 1 2 3 4 5 6 7 8 9 cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deterioration in the follow...

  • Page 83: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 2 3 4 5 6 7 8 9 caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it. Warning ewa11130 ● make sure that there is no oil or wax on the brakes or tires. ● if necessary, clean the brake discs and brake lin...

  • Page 84: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 1 2 3 4 5 6 7 8 9 fuel from deteriorating. 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark ...

  • Page 85: Specifications

    8-1 2 3 4 5 6 7 8 9 specifications eau2633h dimensions: overall length: 2180 mm (85.8 in) overall width: 800 mm (31.5 in) overall height: 1290 mm (50.8 in) seat height: 825 mm (32.5 in) wheelbase: 1485 mm (58.5 in) ground clearance: 160 mm (6.30 in) minimum turning radius: 2900 mm (114.2 in) weight:...

  • Page 86: Specifications

    Specifications 8-2 1 2 3 4 5 6 7 8 9 operation: left foot operation gear ratio: 1st: 33/12 (2.750) 2nd: 37/19 (1.947) 3rd: 34/22 (1.545) 4th: 31/25 (1.240) 5th: 26/25 (1.040) 6th: 24/26 (0.923) chassis: frame type: diamond caster angle: 25.50 ° trail: 114.0 mm (4.49 in) front tire: type: tubeless si...

  • Page 87: Specifications

    Specifications 8-3 2 3 4 5 6 7 8 9 rear suspension: type: swingarm (link suspension) spring/shock absorber type: coil spring/gas-oil damper wheel travel: 133.0 mm (5.24 in) electrical system: ignition system: transistorized coil ignition (digital) charging system: ac magneto battery: model: gt12b-4 ...

  • Page 88: Consumer Information

    9-1 1 2 3 4 5 6 7 8 9 consumer information eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi-...

  • Page 89: Consumer Information

    Consumer information 9-2 2 3 4 5 6 7 8 9 eau26540 model label the model label is affixed to the frame under the seat. (see page 3-13.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label 1.

  • Page 90: Index

    Index a air filter element, replacing ..................... 6-14 anti-theft alarm (optional).......................... 3-8 auxiliary light bulb, replacing .................. 6-33 b battery..................................................... 6-29 brake and clutch levers, checking and lubricating ......

  • Page 91: Index

    Index tires.........................................................6-17 tool kit .......................................................6-1 troubleshooting .......................................6-38 troubleshooting charts ............................6-39 turn signal indicator lights .................

  • Page 94

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2006.6–0.2 ×1 ! (e) printed on recycled paper yamaha motor co., ltd. Printed in japan 2006.6–0.2 ×1 ! (e).