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Yamaha YZF-R1 Owner's Manual

Manual is about: 2001

Summary of YZF-R1

  • Page 1

    4c8-28199-e0 yzf-r1 owner’s manual.

  • Page 2

    Eau26943 declaration of conformity we company: moric co., ltd. Address: 1450-6 mori mori-machi shuchi-gun shizuoka 437-0292 japan hereby declare that the product: kind of equipment: immobilizer type-designation: 5sl-00 is in compliance with following norm(s) or documents: r&tte directive(1999/5/ec) ...

  • Page 3

    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the yzf-r1, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take th...

  • Page 4

    Important manual information eau10151 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5

    Important manual information eau10200 yzf-r1 owner’s manual ©2006 by yamaha motor co., ltd. 1st edition, september 2006 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U4c8e0e0.Book page 2 fri...

  • Page 6

    Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....

  • Page 7

    Table of contents replacing a turn signal light bulb ....................................6-37 replacing the license plate light bulb ....................................6-37 replacing an auxiliary light bulb ...6-38 supporting the motorcycle ............6-39 front wheel ................................

  • Page 8

    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

  • Page 9

    Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...

  • Page 10

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

  • Page 11

    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

  • Page 12

    Description 2-1 2 eau10410 left view 1. Fuse box (page 6-32) 2. Front fork rebound damping force adjusting screw (page 3-21) 3. Front fork spring preload adjusting bolt (page 3-21) 4. Fuel injection system fuse (page 6-32) 5. Main fuse (page 6-32) 6. Shock absorber assembly compression damping force...

  • Page 13

    Description 2-2 2 eau10420 right view 1. Luggage strap holder (page 3-25) 2. Helmet holder (page 3-20) 3. Owner’s tool kit (page 6-1) 4. Passenger seat lock (page 3-19) 5. Battery (page 6-30) 6. Air filter element (page 6-16) 7. Radiator cap (page 6-13) 8. Coolant reservoir (page 6-13) 9. Engine oil...

  • Page 14

    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-15) 2. Left handlebar switches (page 3-14) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-7) 5. Front brake fluid reservoir (page 6-23) 6. Right handlebar switches (page 3-14) 7. Throttle grip (...

  • Page 15

    Instrument and control functions 3-1 3 eau10972 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 16

    Instrument and control functions 3-2 3 eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the c...

  • Page 17

    Instrument and control functions 3-3 3 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of cont...

  • Page 18

    Instrument and control functions 3-4 3 eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is in the neutral position. Eau11080 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau11250 oil level warn...

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    Instrument and control functions 3-5 3 caution: eca10020 do not operate the engine if it is overheated. U4c8e0e0.Book page 5 friday, september 15, 2006 3:21 pm.

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    Instrument and control functions 3-6 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–139 °c (243–283 °f) temperature display flashes. War...

  • Page 21

    Instrument and control functions 3-7 3 eau11530 engine trouble warning light “ ” this warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a yamaha dealer check the self- diagnosis system. (see page 3-7 for an explanation of the self...

  • Page 22

    Instrument and control functions 3-8 3 ● a speedometer (which shows the riding speed) ● a tachometer (which shows engine speed) ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since they were last set to zero) ● a fuel reserve tripmeter (w...

  • Page 23

    Instrument and control functions 3-9 3 3. Push the “select” button, and the minute digits will start flashing. 4. Push the “reset” button to set the minutes. 5. Push the “select” button and then release it to start the clock. Odometer, tripmeter, and stopwatch modes push the “select” button to switc...

  • Page 24

    Instrument and control functions 3-10 3 coolant temperature display the coolant temperature display indi- cates the temperature of the coolant. Push the “reset” button to switch the coolant temperature display to the air intake temperature display. Note: when the coolant temperature display is selec...

  • Page 25

    Instrument and control functions 3-11 3 if any of the immobilizer system circuits are defective, the immobilizer system indicator light will flash, and then the right display will indicate a two-digit er- ror code. Note: if the right display indicates error code 52, this could be caused by transpon-...

  • Page 26

    Instrument and control functions 3-12 3 ● shift timing indicator light activity: this function allows you to choose whether or not the indicator light should be activated and whether it should flash or stay on when acti- vated. ● shift timing indicator light activa- tion: this function allows you to...

  • Page 27

    Instrument and control functions 3-13 3 1. Push the “reset” button to select the desired engine speed for acti- vating the indicator light. 2. Push the “select” button to con- firm the selected engine speed. The control mode changes to the shift timing indicator light deactiva- tion function. To set...

  • Page 28

    Instrument and control functions 3-14 3 eau12347 handlebar switches left right eau12370 pass switch “pass” press this switch to flash the head- lights. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a rig...

  • Page 29

    Instrument and control functions 3-15 3 eau12733 hazard switch “ ” with the key in the “on” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehic...

  • Page 30

    Instrument and control functions 3-16 3 eau33850 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. The brake lever is equipped with a po- sition adjusting knob. To adjust the dis- tance between the brake lever an...

  • Page 31

    Instrument and control functions 3-17 3 eau13072 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fue...

  • Page 32

    Instrument and control functions 3-18 3 caution: eca10070 immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. Eau13390 caution: eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to int...

  • Page 33

    Instrument and control functions 3-19 3 eau13431 catalytic converter this model is equipped with a catalytic converter in the exhaust system. Warning ewa10860 the exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- ing any maintenance work. Caution: ...

  • Page 34

    Instrument and control functions 3-20 3 2. Lift the front of the passenger seat and pull it forward. To install the passenger seat 1. Insert the projection on the rear of the passenger seat into the seat holder as shown, and then push the front of the seat down to lock it in place. 2. Remove the key...

  • Page 35

    Instrument and control functions 3-21 3 eau14741 adjusting the front fork this front fork is equipped with spring preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force adjusting screws. Warning ewa10180 always adjust both fork legs equal- ly, otherwise poo...

  • Page 36

    Instrument and control functions 3-22 3 compression damping force to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw on each fork leg in direction (a). To de- crease the compression damping force and thereby soften the compression damping...

  • Page 37

    Instrument and control functions 3-23 3 spring preload to increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring in direction (b). Note: ● align the appropr...

  • Page 38

    Instrument and control functions 3-24 3 direction (a). To decrease the compres- sion damping force and thereby soften the compression damping, turn the ad- justing bolt in direction (b). Compression damping force (for slow compression damping) to increase the compression damping force and thereby ha...

  • Page 39

    Instrument and control functions 3-25 3 eau15181 luggage strap holders there are four luggage strap holders on the bottom of the passenger seat. To use the strap holders, remove the pas- senger seat, unhook the straps from the hooks, and then install the seat with the straps hanging out from under t...

  • Page 40

    Instrument and control functions 3-26 3 below and have a yamaha dealer re- pair it if it does not function proper- ly. Eau15311 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● i...

  • Page 41

    Instrument and control functions 3-27 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

  • Page 42

    Pre-operation checks 4-1 4 eau15592 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

  • Page 43

    Pre-operation checks 4-2 4 eau15605 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-17 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leaka...

  • Page 44

    Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-18, 6-27 control cables • make sure that operation is smooth. • lubricate if necessary. 6-26 drive...

  • Page 45

    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

  • Page 46

    Operation and important riding points 5-2 5 serve the battery. Do not crank the en- gine more than 10 seconds on any one attempt. Caution: eca11040 for maximum engine life, never ac- celerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 ...

  • Page 47

    Operation and important riding points 5-3 5 eau16810 tips for reducing fuel con- sumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev the engine whi...

  • Page 48

    Operation and important riding points 5-4 5 eau17212 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● do not...

  • Page 49

    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

  • Page 50

    Periodic maintenance and minor repair 6-2 6 eau17706 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...

  • Page 51

    Periodic maintenance and minor repair 6-3 6 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ √ 11 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 12 * swingarm • check operation and for excessive play. √ √ ...

  • Page 52

    Periodic maintenance and minor repair 6-4 6 24 engine oil • change. • check oil level and vehicle for oil leakage. √ √ √ √ √ √ 25 engine oil filter car- tridge • replace. √ √ √ 26 * cooling system • check coolant level and vehicle for coolant leakage. √ √ √ √ √ • change. Every 3 years 27 * front and...

  • Page 53

    Periodic maintenance and minor repair 6-5 6 eau18680 note: ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in...

  • Page 54

    Periodic maintenance and minor repair 6-6 6 eau18712 removing and installing cowl- ings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installe...

  • Page 55

    Periodic maintenance and minor repair 6-7 6 2. Disconnect the turn signal light lead coupler. To install the cowling 1. Connect the turn signal light lead coupler. 2. Fit the projections on the cowling into the slots and slide it forward. 3. Install the quick fasteners and the quick fastener screws....

  • Page 56

    Periodic maintenance and minor repair 6-8 6 to install the cowling 1. Insert the projections into the slots, and then slide the cowling forward. 2. Place the cowling in its original po- sition, and then install the quick fastener screws and the bolts. 3. Install cowling a. Eau33990 panels a and b to...

  • Page 57

    Periodic maintenance and minor repair 6-9 6 eau19652 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in...

  • Page 58

    Periodic maintenance and minor repair 6-10 6 note: if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. Caution: eca10840 d...

  • Page 59

    Periodic maintenance and minor repair 6-11 6 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Place an oil pan under the engine to collect the used oil. 4. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. Note: skip steps 5–7 if the oi...

  • Page 60

    Periodic maintenance and minor repair 6-12 6 8. Install the engine oil drain bolt, and then tighten it to the specified torque. Note: check the washer for damage and re- place it if necessary. 9. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap....

  • Page 61

    Periodic maintenance and minor repair 6-13 6 eau20070 coolant the coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Eau42990 to check the coolant level 1. Place the vehicle on a l...

  • Page 62

    Periodic maintenance and minor repair 6-14 6 ● if water has been added to the coolant, have a yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. Warning ewa10380 never attempt to remove the radiator cap when the ...

  • Page 63

    Periodic maintenance and minor repair 6-15 6 8. After the coolant is completely drained, thoroughly flush the cool- ing system with clean tap water. 9. Install the coolant reservoir by in- stalling the bolts. 10. Install the coolant drain bolt, and then tighten it to the specified torque. Note: chec...

  • Page 64

    Periodic maintenance and minor repair 6-16 6 eau42960 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dust...

  • Page 65

    Periodic maintenance and minor repair 6-17 6 7. Install a new air filter element by fit- ting the projections on the element into the slots in the air filter case. Caution: eca10480 ● make sure that the air filter ele- ment is properly seated in the air filter case. ● the engine should never be op- ...

  • Page 66

    Periodic maintenance and minor repair 6-18 6 eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valv...

  • Page 67

    Periodic maintenance and minor repair 6-19 6 warning ewa11020 because loading has an enormous impact on the handling, braking, performance and safety characteris- tics of your motorcycle, you should keep the following precautions in mind. ● never overload the motorcycle! Operation of an overloaded m...

  • Page 68

    Periodic maintenance and minor repair 6-20 6 warning ewa10470 ● have a yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehi- cle with excessively worn tires decreases riding stability and can lead to loss of control. ● the replacement of all wheel and brake related...

  • Page 69

    Periodic maintenance and minor repair 6-21 6 ● brand-new tires can have a rela- tively poor grip on certain road surfaces until they have been “broken in”. Therefore, it is ad- visable before doing any high- speed riding to ride conserva- tively for approximately 100 km (60 mi) after installing a ne...

  • Page 70

    Periodic maintenance and minor repair 6-22 6 note: if the specified clutch lever free play cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the clutch cable. 2. Loosen the locknut at the crank- case. 3. To in...

  • Page 71

    Periodic maintenance and minor repair 6-23 6 wear indicator groove almost appears, have a yamaha dealer replace the brake pads as a set. Eau22500 rear brake pads check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less than 1...

  • Page 72

    Periodic maintenance and minor repair 6-24 6 ● be careful that water does not en- ter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. ● brake fluid may deteriorate paint- ed surfaces or plastic parts. Al- ways clea...

  • Page 73

    Periodic maintenance and minor repair 6-25 6 4. If the drive chain slack is incorrect, adjust it as follows. Eau34311 to adjust the drive chain slack 1. Loosen the axle nut and the lock- nut on each side of the swingarm. 2. To tighten the drive chain, turn the adjusting bolt on each side of the swin...

  • Page 74

    Periodic maintenance and minor repair 6-26 6 eau23022 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet are...

  • Page 75

    Periodic maintenance and minor repair 6-27 6 eau23111 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart. Eau23140 check...

  • Page 76

    Periodic maintenance and minor repair 6-28 6 eau43070 checking and lubricating the shift pedal the operation of the shift pedal should be checked before each ride, and the shift pedal rod pivots should be lubricat- ed if necessary. Eau23200 checking and lubricating the sidestand the operation of the...

  • Page 77

    Periodic maintenance and minor repair 6-29 6 eau23271 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition warning ewa10750 securely support the vehicle ...

  • Page 78

    Periodic maintenance and minor repair 6-30 6 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha ...

  • Page 79

    Periodic maintenance and minor repair 6-31 6 warning ewa10760 ● electrolyte is poisonous and dangerous since it contains sul- furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al- ways shield your eyes when working near batteries. In case of contact, administer...

  • Page 80

    Periodic maintenance and minor repair 6-32 6 eau42920 replacing the fuses to access the main fuse the main fuse is located under the rider seat and can be accessed as follows: 1. Remove the rider seat. (see page 3-19.) 2. Move the ecu away from the fuse. To access the fuel injection system fuse the ...

  • Page 81

    Periodic maintenance and minor repair 6-33 6 to replace a fuse if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Caution: eca10640 do not use a fuse of ...

  • Page 82

    Periodic maintenance and minor repair 6-34 6 4. If the fuse immediately blows again, have a yamaha dealer check the electrical system. Eau42930 replacing a headlight bulb this model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. To replace a high beam ...

  • Page 83

    Periodic maintenance and minor repair 6-35 6 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into po- sition, and then secure it with the bulb holder....

  • Page 84

    Periodic maintenance and minor repair 6-36 6 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into po- sition, and then secure it with the bulb holder....

  • Page 85

    Periodic maintenance and minor repair 6-37 6 eau24180 tail/brake light this model is equipped with an led type of tail/brake light. If the tail/brake light does not come on, have a yamaha dealer check it. Eau24202 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing th...

  • Page 86

    Periodic maintenance and minor repair 6-38 6 3. Remove the defective bulb by pull- ing it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws. Eau33910 replacing an auxiliary ligh...

  • Page 87

    Periodic maintenance and minor repair 6-39 6 7. Install the auxiliary light bulb cover by installing the quick fastener. Note: to install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert the fas- tener into the auxiliary light bulb cover, and then p...

  • Page 88

    Periodic maintenance and minor repair 6-40 6 eau24360 front wheel eau33921 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that there is no danger of it falling over. 1. Loosen the wheel axle pinch bolts, ...

  • Page 89

    Periodic maintenance and minor repair 6-41 6 note: make sure that there is enough space between the brake pads before install- ing the brake calipers onto the brake discs. 5. Install the brake hose holders by installing the bolts and nuts. 6. Secure the wheel axle by installing the axle bolt, and th...

  • Page 90

    Periodic maintenance and minor repair 6-42 6 eau25080 rear wheel eau25311 to remove the rear wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so that there is no danger of it falling over. 1. Loosen the axle nut. 2. Lift the rear...

  • Page 91

    Periodic maintenance and minor repair 6-43 6 ● make sure that there is enough space between the brake pads be- fore installing the wheel. 2. Install the drive chain onto the rear sprocket. 3. Install the axle nut, and then lower the rear wheel so that it is on the ground. 4. Adjust the drive chain s...

  • Page 92

    Periodic maintenance and minor repair 6-44 6 eau42500 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There i...

  • Page 93

    Periodic maintenance and minor repair 6-45 6 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● place...

  • Page 94

    Motorcycle care and storage 7-1 7 eau37833 matte color caution caution: eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compoun...

  • Page 95

    Motorcycle care and storage 7-2 7 ● do not use any harsh chemical products on plastic parts or the mufflers. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, sol- vent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid,...

  • Page 96

    Motorcycle care and storage 7-3 7 not be thoroughly cleaned with mild detergent, alkaline products and a soft brush may be used. ● never use compounds or other special treatments to clean the tita- nium mufflers, as they will remove the finish on the outer surface of the mufflers. ● even the smalles...

  • Page 97

    Motorcycle care and storage 7-4 7 eau26201 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Caution: eca10810 ● storing the motorcycle in a poorly ventilated room or cover- ing it with a tarp, while it is still wet, ...

  • Page 98

    Specifications 8-1 8 dimensions: overall length: 2060 mm (81.1 in) overall width: 720 mm (28.3 in) overall height: 1110 mm (43.7 in) seat height: 835 mm (32.9 in) wheelbase: 1415 mm (55.7 in) ground clearance: 135 mm (5.31 in) minimum turning radius: 3400 mm (133.9 in) weight: with oil and fuel: 200...

  • Page 99

    Specifications 8-2 8 gear ratio: 1st: 38/15 (2.533) 2nd: 33/16 (2.063) 3rd: 37/21 (1.762) 4th: 35/23 (1.522) 5th: 30/22 (1.364) 6th: 33/26 (1.269) chassis: frame type: diamond caster angle: 24.00 ° trail: 102.0 mm (4.02 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: mi...

  • Page 100

    Specifications 8-3 8 wheel travel: 130.0 mm (5.12 in) electrical system: ignition system: transistorized coil ignition (digital) charging system: ac magneto battery: model: ytz10s voltage, capacity: 12 v, 8.6 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 55...

  • Page 101

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 102

    Consumer information 9-2 9 eau33941 model label the model label is affixed to the frame under the passenger seat. (see page 3-19.) record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a yamaha dealer. Warning ewa12371 do not t...

  • Page 103

    Index a air filter element, replacing ................... 6-16 anti-theft alarm (optional) ..................... 3-13 auxiliary light bulb, replacing ................ 6-38 b battery .................................................. 6-30 brake and clutch levers, checking and lubricating ...............

  • Page 104

    Index tires ...................................................... 6-18 tool kit .................................................... 6-1 troubleshooting .................................... 6-43 troubleshooting charts ......................... 6-44 turn signal indicator lights ........................

  • Page 105

    U4c8e0e0.Book page 3 friday, september 15, 2006 3:21 pm.

  • Page 106

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2006.10-1.5 × 3 cr (e).