1f4c8-300e1 2f4c8-300e1 ( ) a 2 yzf-r1 (4c81) europe, south africa.
A 3 yzf-r1 parts catalogue ©2006 by yamaha motor co., ltd. 1st edition, october 2006 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan..
A 4 foreword this parts catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this parts catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the ...
A 5 foreword 7. Applicable serial no. Engine serial no. Frame serial no. 8. Applicable colour code (the (*) mark shows model colour.) abbreviation colour name colour code bwc1(*) bluish white cocktail 1 0390 dbnm8 dark bluish gray metallic 8 0919 dpbmc(*) deep purplish blue metallic c 0564 lgb low g...
A 6 model label (1) a label called “model label” is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross–reference the “model code – production code no.” in the catalogue with the “model code – production code no.” indi- cated on the model label...
Contents engine cylinder head ................................................................. B2 cylinder ............................................................................ B4 crankshaft & piston .................................................... B5 valve .................................
B 2 fig. 1 cylinder head ref. No. Part no. Description 4c 81 remarks 1 4c8–11101–00 cylinder head assy 1 2 4c8–11133–10 .Guide, valve 1 8 3 4c8–11134–10 .Guide, valve 2 8 4 90340–18002 .Plug, straight screw 3 5 91808–16023 .Pin, dowel 2 6 91808–16023 .Pin, dowel 2 7 91808–16023 .Pin, dowel 2 8 90105...
B 3 fig. 1 cylinder head ref. No. Part no. Description 4c 81 remarks 28 99530–10114 pin, dowel 2.
B 4 fig. 2 cylinder ref. No. Part no. Description 4c 81 remarks 1 5vy–11311–10 cylinder 1 1 2 5vy–11351–00 gasket, cylinder 1 3 99530–10114 pin, dowel 2.
B 5 fig. 3 crankshaft & piston ref. No. Part no. Description 4c 81 remarks 1 4c8–11411–00 crankshaft 1 2 4c8–11650–00 connecting rod assy 4 3 5vy–11654–01 .Bolt, connecting rod 2 4 4c8–11656–00 plane bearing, connecting rod 8 ur red-blue 4c8–11656–10 plane bearing, connecting rod 8 ur red-black 4c8–...
B 6 fig. 4 valve ref. No. Part no. Description 4c 81 remarks 1 4c8–12111–00 valve, intake 8 2 4c8–12121–00 valve, exhaust 8 3 4c8–12116–00 seat, valve spring 16 4 4c8–12113–00 spring, valve inner 8 5 4c8–12114–00 spring, valve outer 8 6 4c8–12117–00 retainer, valve spring 8 7 4c8–12127–00 retainer, ...
B 7 fig. 4 valve ref. No. Part no. Description 4c 81 remarks 12 3ld–12169–t0 pad, adjusting (2.40) 16 ur 13 4c8–12153–20 lifter, valve 16 ur blue 4c8–12153–30 lifter, valve 16 ur red 4c8–12153–09 lifter, valve (o/s) 16 ap green.
B 8 fig. 5 camshaft & chain ref. No. Part no. Description 4c 81 remarks 1 4c8–12170–00 camshaft assy 1 1 2 4c8–12180–00 camshaft assy 2 1 3 4c8–12176–00 sprocket, cam chain 2 4 90105–07006 bolt, flange 4 5 94591–60124 chain 1 6 4c8–12210–00 tensioner assy, cam chain 1 7 2d1–12213–00 gasket, tensione...
B 9 fig. 6 water pump ref. No. Part no. Description 4c 81 remarks 1 5vy–12469–00 joint 1 1 2 5vy–12576–00 hose 1 1 3 90450–38040 hose clamp assy 1 4 93210–47675 o-ring 1 5 95024–06025 bolt, flange 3 6 5vy–12637–00 stay 1 1 7 4c8–12420–00 water pump assy 1 8 93306–00106 .Bearing 2 9 93102–12372 .Oil ...
B 10 fig. 6 water pump ref. No. Part no. Description 4c 81 remarks 28 5vy–12481–10 pipe 1 1 29 93210–235a1 o-ring 1 30 93210–27370 o-ring 1 31 5vy–12588–00 hose 5 1 32 90467–200a0 clip 1 33 90450–32001 hose clamp assy 1 34 90110–06161 bolt, hexagon socket head 1 35 4c8–12484–00 pipe 4 1 36 90430–060...
B 11 fig. 7 radiator & hose ref. No. Part no. Description 4c 81 remarks 1 4c8–12485–00 pipe 5 1 2 4c8–1243a–00 hose 1 1 3 90467–11090 clip 2 4 93210–235a1 o-ring 1 5 90110–06168 bolt, hexagon socket head 1 6 90450–35001 hose clamp assy 1 7 5vy–12410–10 thermostat assy 1 8 5lp–12411–00 .Thermostat 1 ...
B 12 fig. 7 radiator & hose ref. No. Part no. Description 4c 81 remarks 28 90450–35001 hose clamp assy 1 29 4c8–12659–00 damper, air shroud 2 1 30 4c8–12668–00 damper, air shroud 3 2 31 5sl–12462–00 cap, radiator 1 32 90387–0700g collar 1 33 91317–06030 bolt 1 34 90201–06071 washer, plate 1 35 90201...
B 13 fig. 8 oil pump ref. No. Part no. Description 4c 81 remarks 1 94580–25078 chain (did25 78le) 1 2 4c8–13410–00 strainer housing assy 1 3 93210–22298 o-ring 1 4 90480–13010 grommet 1 5 5vy–13117–10 collar, distance 1 6 90110–06173 bolt, hexagon socket head 3 7 5vy–13416–00 pipe, oil 1 1 8 93210–1...
B 14 fig. 9 oil cleaner ref. No. Part no. Description 4c 81 remarks 1 90401–20145 bolt, union 1 2 5gh–13440–20 element assy, oil cleaner 1 3 5vy–13490–00 relief valve assy 1 4 93210–15566 o-ring 1 5 4c8–13417–00 cover, strainer 1 6 90340–14132 .Plug, straight screw 1 7 214–11198–01 .Gasket 1 8 99530...
B 15 fig. 10 intake ref. No. Part no. Description 4c 81 remarks 1 4c8–13595–00 joint 1 2 90450–62002 hose clamp assy 1 3 4c8–13596–00 joint, carburetor 2 1 4 90450–62002 hose clamp assy 2 5 4c8–13598–00 joint, carburetor 4 1 6 90450–62002 hose clamp assy 1 7 2c0–13881–00 cover 1 1 8 4c8–14411–00 cas...
C 2 fig. 10 intake ref. No. Part no. Description 4c 81 remarks 28 91312–06016 bolt 7.
C 3 fig. 11 intake 2 ref. No. Part no. Description 4c 81 remarks 1 4c8–13750–00 throttle body assy 1 2 8a7–14139–00 .Clip, pipe 4 3 895–14169–00 .Cap 4 4 4c8–13761–00 .Injector assy 4 5 5ps–14147–00 ..O-ring 1 6 8fp–13556–00 .Gasket, manifold 4 7 4c8–82386–00 .Extension, wire harness 1 8 4km–14137–0...
C 4 fig. 12 air induction system ref. No. Part no. Description 4c 81 remarks 1 4c8–14840–00 air cut valve assy 1 2 4c8–14881–00 hose, bend 1 1 3 4c8–14882–00 hose, bend 2 1 4 90467–18172 clip 2 5 4c8–14883–00 hose, bend 3 1 6 90467–18172 clip 1 7 90467–180a0 clip 2 8 90467–17128 clip 1 9 90464–28003...
C 5 fig. 13 exhaust ref. No. Part no. Description 4c 81 remarks 1 4c8–14610–00 exhaust pipe assy 1 1 2 4c8–14602–00 .Exhaust pipe comp. 1 3 4c8–14615–00 .Joint, exhaust 1 1 4 5vy–14816–00 .Plug, blind 1 5 5vy–14638–00 .Collar 2 6 5vy–14623–00 .Gasket, exhaust pipe 1 7 5vy–14821–00 .Arm, shaft (valve...
C 6 fig. 13 exhaust ref. No. Part no. Description 4c 81 remarks 28 90201–06079 .Washer, plate 4 29 90387–06188 .Collar 4 30 4fm–24181–00 .Damper, locating 1 1 31 4c8–8592a–00 .Sensor 1 32 4c8–21880–00 .Stay assy. ,1 1 33 90111–08021 .Bolt,hex. Socket button 1 34 90480–12021 .Grommet 4 35 4c8–14710–0...
C 7 fig. 13 exhaust ref. No. Part no. Description 4c 81 remarks 55 90387–08020 collar 2 56 95814–08045 bolt, flange 2 57 90201–08034 washer, plate 2 58 95604–08200 nut, u flange 2 59 4c8–1133e–00 cable, pulley 1 1 60 4c8–1133f–00 cable, pulley 2 1 61 4c8–14718–00–p0 protector, muffler 1 1 mbl2 62 90...
C 8 fig. 14 crankcase ref. No. Part no. Description 4c 81 remarks 1 4c8–15100–00 crankcase assy 1 2 5eb–15155–00 .Nozzle 3 4 3 93210–04092 .O-ring 4 4 99530–10014 .Pin, dowel 3 5 5vy–13418–10 pipe, oil 2 1 6 93210–14003 o-ring 2 7 90110–06161 bolt, hexagon socket head 2 8 90116–10032 bolt, stud 7 9 ...
C 9 fig. 15 crankcase cover 1 ref. No. Part no. Description 4c 81 remarks 1 5vy–15411–00 cover, crankcase 1 1 2 93306–20124 bearing 1 3 93605–10108 pin, dowel 2 4 5vy–15164–00 housing, bearing 2 1 5 5vy–15542–00 collar 2 1 6 90149–06064 screw 3 7 90201–06431 washer, plate 3 8 5px–15189–00 plug 1 9 9...
C 10 fig. 15 crankcase cover 1 ref. No. Part no. Description 4c 81 remarks 28 90340–32004 plug, straight screw 1 29 93210–32172 o-ring 1 30 90430–08143 gasket 1 31 92014–08016 bolt, button head 1 32 4c8–15456–00 gasket, oil pump cover 1 1 33 90109–06014 bolt 6 34 5vy–11165–00 plate, breather 1 35 90...
C 11 fig. 15 crankcase cover 1 ref. No. Part no. Description 4c 81 remarks 55 91380–06014 bolt 2.
C 12 fig. 16 starter ref. No. Part no. Description 4c 81 remarks 1 2d1–11537–00 gear, driven 1 2 5vy–16155–00 absorber 1 3 3 90201–20016 washer, plate 1 4 5vy–11478–00 collar 1 5 5vy–15570–00 starter clutch assy 1 6 5vy–15586–00 plate, starter clutch assy 1 7 5vy–15515–00 gear 3 1 8 5vy–11445–00 spa...
C 13 fig. 17 clutch ref. No. Part no. Description 4c 81 remarks 1 2d1–16382–00 axle, push lever 1 2 92907–08600 washer, plate 1 3 99001–07600 circlip 1 4 93317–11096 bearing 1 5 93102–15212 oil seal 1 6 93315–21570 bearing 1 7 4c8–16150–00 primary driven gear comp. 1 8 4c8–16154–00 plate, thrust 1 1...
C 14 fig. 17 clutch ref. No. Part no. Description 4c 81 remarks 25 4b1–16325–00 plate, clutch 2 1 ur (t2.3) 26 4c8–16377–00 nut, lock 1 27 93310–232r9 bearing 1 28 4xv–16356–01 rod, push 1 1 29 4c8–16340–00 push lever assy 1 30 90508–16041 spring, torsion 1 31 90201–10029 washer, plate 1 32 99009–10...
C 15 fig. 18 transmission ref. No. Part no. Description 4c 81 remarks 1 4c8–17411–00 axle, main (15t) 1 2 90387–28003 collar 1 3 4c8–17151–00 gear, 5th pinion (22t) 1 4 90209–25011 washer 2 5 93440–28184 circlip 2 6 2d1–17131–00 gear, 3rd pinion (21/23t) 1 7 90387–25007 collar 1 8 4c8–17161–00 gear,...
D 2 fig. 18 transmission ref. No. Part no. Description 4c 81 remarks 28 90214–28002 washer, claw 1 29 5vy–17231–00 gear, 3rd wheel (37t) 1 30 4c8–17251–00 gear, 5th wheel (30t) 1 31 90387–25008 collar 1 32 5vy–17211–00 gear,1st wheel (38t) 1 33 93102–40330 oil seal 1 34 93440–62032 circlip 1 35 4c8–...
D 3 fig. 19 shift cam & fork ref. No. Part no. Description 4c 81 remarks 1 5vy–18540–00 shift cam assy 1 2 136–18542–00 .Point, neutral 1 3 93306–00106 bearing 1 4 5vy–18511–01 fork, shift 1 1 5 2d1–18512–00 fork, shift 2 1 6 5vy–18513–01 fork, shift 3 1 7 5vy–18531–00 bar, shift fork guide 1 1 8 5v...
D 4 fig. 20 shift shaft ref. No. Part no. Description 4c 81 remarks 1 5vy–18144–00 hanger, spring 1 2 132–16346–00 hook, spring 1 3 5vy–18140–00 stopper lever assy 1 4 90387–0804s collar 1 5 5vy–18127–10 stopper, screw 1 6 93317–11295 bearing 2 7 93102–12106 oil seal (sd 12-22-5 hs) 1 8 99002–10600 ...
D 5 fig. 21 frame ref. No. Part no. Description 4c 81 remarks 1 4c8–2116j–00 bracket 7 1 2 90480–14005 grommet 2 3 90387–063e6 collar 2 4 95022–06020 bolt, flange 2 5 90201–06m31 washer, plate 2 6 95024–06012 bolt, flange 1 7 4c8–21110–00 frame comp. 1 8 4c8–21190–00 rear frame comp. 1 9 5vy–21268–0...
D 6 fig. 21 frame ref. No. Part no. Description 4c 81 remarks 28 90338–14007 plug 2 29 90338–17004 plug 2 30 90338–23004 plug 2 31 90338–08008 plug 1 32 5vy–21131–00 bracket 1 33 95822–06016 bolt, flange 4 34 4c8–2117m–00 cover 2 1 35 4c8–2174x–00 damper 1 36 4c8–21746–00 damper 1 37 4c8–2139x–00 da...
D 7 fig. 21 frame ref. No. Part no. Description 4c 81 remarks 55 4c8–2113d–00 .Sheet, 3 1 56 90109–06043 bolt 1 57 90111–05002 bolt,hex. Socket button 2 58 90269–06012 rivet 3 59 4c8–24121–00 seat, knee grip 1 1 60 4c8–24122–00 seat, knee grip 2 1 61 5sl–84753–00 damper 2.
D 8 fig. 22 fender ref. No. Part no. Description 4c 81 remarks 1 5pw–21511–00–p1 fender, front 1 ur for dpbmc 5pw–21511–00–p6 fender, front 1 ur for smx 5pw–21511–00–pb fender, front 1 ur for bwc1 2 90480–12072 grommet 6 3 90387–065j6 collar 6 4 90111–06043 bolt,hex. Socket button 4 5 90111–06030 bo...
D 9 fig. 22 fender ref. No. Part no. Description 4c 81 remarks 24 5vy–21669–00 seal 1 25 90465–04020 clamp 2 26 4c8–21639–00 damper 2 2 27 4c8–21735–00 seal 2 8 28 5vy–21732–00 seal 1 2 29 5pw–21732–00 seal 1 2 30 90269–06081 rivet 2 31 90269–06081 rivet 2 32 90269–07077 rivet 1 33 90465–04020 clamp...
D 10 fig. 22 fender ref. No. Part no. Description 4c 81 remarks 51 4c8–27498–00 .Seat 1 1 52 4c8–27499–00 .Seat 2 1 53 92017–05012 bolt, button head 1 54 90111–05011 bolt,hex. Socket button 1 55 4c8–28100–00 tool kit 1.
D 11 fig. 23 side cover ref. No. Part no. Description 4c 81 remarks 1 4c8–21710–00–p0 side cover assy 1 1 ur for dpbmc 4c8–21710–00–p1 side cover assy 1 1 ur for smx 4c8–y2171–00–p2 cover, side 1 1 ur for bwc1 2 5pw–2174x–00 .Damper 2 3 90338–06018 .Plug 2 4 4c8–21747–00 .Damper 1 5 4c8–2172p–00 .Se...
D 12 fig. 24 rear arm ref. No. Part no. Description 4c 81 remarks 1 4c8–22110–00 rear arm comp. 1 2 90101–08013 bolt 2 3 95302–08600 nut 2 4 90201–08057 washer, plate 2 5 4c8–22184–00 bush 1 6 93317–52865 bearing 1 7 93317–428u8 bearing 1 8 5vy–22128–00 cover, thrust 1 1 9 4c8–22128–00 cover, thrust...
D 13 fig. 24 rear arm ref. No. Part no. Description 4c 81 remarks 28 90105–10017 bolt, flange 1 29 95602–10200 nut, u flange 1 30 90387–1012a collar 2 31 90387–1013u collar 1 32 90105–10021 bolt, flange 1 33 95602–10200 nut, u flange 1 34 90387–1012a collar 1 35 90105–10017 bolt, flange 1 36 95602–1...
D 14 fig. 25 rear suspension ref. No. Part no. Description 4c 81 remarks 1 4c8–22210–00 shock absorber assy, rear 1 2 93315–31758 .Bearing 1 3 93109–17071 .Oil seal 2 4 90105–10018 bolt, flange 1 5 95602–10200 nut, u flange 1 6 4c8–22219–00 bracket, upper 1 7 4c8–22127–00 shim 1 8 95602–14200 nut, s...
D 15 fig. 26 steering ref. No. Part no. Description 4c 81 remarks 1 93399–99932 bearing 1 2 3fv–23462–00 seal, steering 1 3 4xv–23415–01 cover, ball race 1 1 4 90179–30691 nut 2 5 4xv–23418–00 washer, special 1 6 90202–30235 washer, plate 1 7 90170–28419 nut 1 8 90201–281u8 washer, plate 1 9 4c8–234...
E 2 fig. 27 front fork ref. No. Part no. Description 4c 81 remarks 1 4c8–23102–00 front fork assy (l.H) 1 ur for dpbmc,bwc1 4c8–23102–10 front fork assy (l.H) 1 ur for smx 2 4c8–23136–00 .Tube, outer 1 ur for dpbmc,bwc1 4c8–23136–10 .Tube, outer 1 ur for smx 3 5pw–23146–00 ..Washer, oil seal 1 4 4pu...
E 3 fig. 27 front fork ref. No. Part no. Description 4c 81 remarks 24 4pu–23144–00 ..Seal, dust 1 25 4c8–23120–00 .Inner tube comp.2 1 26 4c8–23170–00 .Cylinder comp., front fork 1 27 509–23158–l0 .Gasket 1 28 5ux–23181–00 .Bolt, hexagon socket head 1 29 4c8–23141–00 .Spring, front fork 1 30 5vy–122...
E 4 fig. 28 fuel tank ref. No. Part no. Description 4c 81 remarks 1 4c8–yk241–00–p0 fuel tank comp. 1 ur for dpbmc 4c8–yk241–00–p1 fuel tank comp. 1 ur for smx 4c8–y2410–00–01 fuel tank comp. 1 ur for bwc1 2 4c8–24245–00 .Graphic, fuel tank 2 1 for bwc1 3 91312–06016 bolt 2 4 5vy–24183–00 damper, lo...
E 5 fig. 28 fuel tank ref. No. Part no. Description 4c 81 remarks 26 90461–08003 clamp 1 27 90154–05012 screw, binding 1 28 5jw–24486–00 o-ring 1 29 90110–05014 bolt, hexagon socket head 6 30 5vy–24312–00 pipe 2 1 31 4c8–24316–00 pipe 6 1 32 90467–09006 clip 2 33 4c8–2171a–00–p0 cover, top 1 ur for ...
E 6 fig. 28 fuel tank ref. No. Part no. Description 4c 81 remarks 51 4c8–2414h–00 damper, plate 1 1 52 4c8–2414p–00 damper, plate 5 1 53 5pw–2411j–01 damper, side cover 1 54 90159–05015 screw, with washer 2 55 4c8–2414k–00 damper, plate 3 2 56 5vy–2414r–00 damper, plate 6 1 57 5sl–2413b–00 emblem 2 ...
E 7 fig. 29 seat ref. No. Part no. Description 4c 81 remarks 1 4c8–24710–00 single seat assy 1 ur for dpbmc,smx 4c8–24710–10 single seat assy 1 ur for bwc1 2 4c8–24711–00 .Cover, single seat 1 ur for dpbmc,smx 4c8–24711–10 .Cover, single seat 1 ur for bwc1 3 90110–06258 bolt, hexagon socket head 2 4...
E 8 fig. 30 front wheel ref. No. Part no. Description 4c 81 remarks 1 5vy–25168–00–98 cast wheel, front 1 lgb for dpbmc,smx 5vy–25168–00–0x cast wheel, front 1 lgb/htr for bwc1 2 4xv–25117–00 spacer, bearing 1 3 93306–07208 bearing 2 4 93106–28043 oil seal 2 5 * tire(120/70 zr17 m/c 58w) 1 ur lm pir...
E 9 fig. 31 front brake caliper ref. No. Part no. Description 4c 81 remarks 1 4c8–2581t–00 disk brake assy 2 2 90149–06043 screw 10 3 4c8–2580t–00 caliper assy (left) 1 4 4c8–w0057–00 .Piston assy, caliper 1 5 4c8–w0047–00 ..Caliper seal kit 1 6 4c8–w0045–00 .Brake pad kit 1 7 4sv–25924–00 .Pin, pad...
E 10 fig. 32 rear wheel ref. No. Part no. Description 4c 81 remarks 1 5vy–25338–00–98 cast wheel, rear 1 lgb for dpbmc,smx 5vy–25338–00–0x cast wheel, rear 1 lgb/htr for bwc1 2 93306–20531 bearing 1 3 93106–40013 oil seal 1 4 93317–43580 bearing 1 5 93420–61m07 circlip 1 6 5pw–25317–00 spacer, beari...
E 11 fig. 32 rear wheel ref. No. Part no. Description 4c 81 remarks 24 90110–05030 .Bolt, hexagon socket head 1 25 5vy–25389–00 puller, chain 2 1 26 4c8–25381–00 axle, wheel 1 27 90185–24007 nut, self-locking 1 28 90201–25020 washer, plate 1 29 94582–10118 chain (did50va8-118ll) 1 30 94682–05031 .Jo...
E 12 fig. 33 rear brake caliper ref. No. Part no. Description 4c 81 remarks 1 5sl–2582w–00 disk, rear brake 2 1 2 90149–08009 screw 5 3 5vy–2580w–11 caliper assy, rear 2 1 4 5vy–w0057–00 .Piston assy, caliper 1 5 5sl–w0047–00 ..Caliper seal kit 1 6 5sl–25917–00 .Boot, caliper 1 7 5sl–25838–00 .Sleev...
E 13 fig. 34 steering handle & cable ref. No. Part no. Description 4c 81 remarks 1 5vy–26121–00 handlebar (left) 1 2 5vy–26122–00 handlebar (right) 1 3 4xv–23434–00 holder, damper 2 4 5pw–26246–00 end, grip 2 5 91317–06025 bolt 2 6 91312–06025 bolt 2 7 91312–08030 bolt 2 8 2h9–23469–00 cap, bolt 2 9...
E 14 fig. 35 front master cylinder ref. No. Part no. Description 4c 81 remarks 1 5sl–w2587–00 master cylinder sub assy 1 2 5vy–w0041–00 .Cylinder kit, master 1 3 5vy–w0048–00 .Bleed screw kit 1 4 5vy–25975–00 ..Seal 1 1 5 5vy–2589f–01 bolt, lever 1 6 5vs–2586f–00 nut, cover 1 7 5sl–83922–10 lever 2 ...
E 15 fig. 36 stand & footrest ref. No. Part no. Description 4c 81 remarks 1 5vy–27311–01 stand, side 1 2 5jj–27321–00 bracket, side stand 1 3 4nx–27351–00 guide, side stand 1 4 5pw–27352–00 hook, side stand 1 5 90506–18008 spring, tension 1 6 90445–19002 hose (l60) 1 7 90201–081r9 washer, plate 1 8 ...
F 2 fig. 36 stand & footrest ref. No. Part no. Description 4c 81 remarks 28 91401–25015 pin, cotter 1 29 90109–083e0 bolt 1 30 90201–08103 washer, plate 1 31 4c8–2144g–00 stay, stop switch 1 32 90480–12607 grommet 1 33 90387–06023 collar 1 34 90159–06150 screw, with washer 1 35 4c8–27446–00 plate 2 ...
F 3 fig. 36 stand & footrest ref. No. Part no. Description 4c 81 remarks 55 4c8–27490–00 protector assy 1 56 90387–0603j .Collar 2 57 90183–05024 .Nut, spring 1 58 90183–05076 .Nut, spring 1 59 4c8–2749a–00 .Seat 3 1 60 4c8–2749b–00 .Seat 4 1 61 4c8–2749d–00 .Seat 6 1 62 4c8–21486–00 .Damper 2 1 63 ...
F 4 fig. 37 rear master cylinder ref. No. Part no. Description 4c 81 remarks 1 4c8–27211–00 pedal, brake 1 2 4c8–27434–00 bolt 1 3 90506–20193 spring, tension 1 4 90446–15386 hose 1 5 4c8–27813–00 pin, pedal crank 1 6 4c8–2583v–00 rr. Master cylinder assy. 1 7 5vx–w0042–60 .Cylinder kit, master 1 8 ...
F 5 fig. 37 rear master cylinder ref. No. Part no. Description 4c 81 remarks 28 90119–05019 bolt, with washer 1.
F 6 fig. 38 cowling 1 ref. No. Part no. Description 4c 81 remarks 1 4c8–y2881–00 windshield 1 2 4c8–28428–00 .Seal 1 1 3 4c8–28429–00 .Seal 2 1 4 4c8–2844e–00 .Seal 3 1 5 4c8–2846f–00 .Seal 4 1 6 4c8–2847f–00 .Seal 5 1 7 4c8–2848f–00 .Seal 6 1 8 4c8–2832p–00 .Graphic 18 1 9 4c8–2835g–00–p0 body, fro...
F 7 fig. 38 cowling 1 ref. No. Part no. Description 4c 81 remarks 26 90160–05006 screw, round tapping 6 27 90160–05007 screw, round tapping 3 28 4c8–2838n–00–p0 duct 1 1 ur for dpbmc 4c8–2838n–00–p1 duct 1 1 ur for smx 4c8–2838n–00–p2 duct 1 1 ur for bwc1 29 4c8–2834e–00 damper 3 1 30 1fk–2171h–00 g...
F 8 fig. 38 cowling 1 ref. No. Part no. Description 4c 81 remarks 49 4c8–2837w–00 grill, air outlet 2 1 50 5pw–2177l–00 plate, spring 1 51 90269–06001 rivet 2 52 4c8–26280–00 rear view mirror assy (left) 1 53 4c8–26290–00 rear view mirror assy (right) 1 54 4c8–26298–00 plate, mirror fitting 1 2 55 9...
F 9 fig. 39 cowling 2 ref. No. Part no. Description 4c 81 remarks 1 4c8–y283u–00–p0 panel assembly 1 1 ur for dpbmc 4c8–y283u–10–p1 panel assembly 1 1 ur for smx 4c8–y283u–20–p2 panel assembly 1 1 ur for bwc1 2 5pw–2177l–00 .Plate, spring 1 3 4c8–28219–00 .Cover 1 1 4 90183–05m02 .Nut, spring 2 5 4c...
F 10 fig. 39 cowling 2 ref. No. Part no. Description 4c 81 remarks 18 97702–50016 .Screw, tapping 3 19 4c8–283b4–00 .Graphic 20 1 for dpbmc 20 4c8–28392–00 .Graphic 2 1 ur for dpbmc 4c8–28392–10 .Graphic 2 1 ur for smx 4c8–28392–20 .Graphic 2 1 ur for bwc1 21 5pw–28386–00 head 4 22 2tk–21757–00 wash...
F 11 fig. 39 cowling 2 ref. No. Part no. Description 4c 81 remarks 37 5pw–2177l–00 .Plate, spring 3 38 90480–12596 .Grommet 2 39 90387–065j6 .Collar 2 40 4c8–2848m–00 .Seat 4 1 41 4c8–2848p–00 .Seat 6 1 42 5ta–21749–00 .Collar 1 43 4c8–2153e–00 .Emblem, yamaha 1 ur for dpbmc 4c8–2153e–10 .Emblem, ya...
F 12 fig. 39 cowling 2 ref. No. Part no. Description 4c 81 remarks 62 5pw–2177l–00 plate, spring 1 63 90119–06052 bolt, with washer 2 64 90464–13077 clamp 2.
F 13 fig. 40 generator ref. No. Part no. Description 4c 81 remarks 1 5vy–81450–00 rotor assy 1 2 2d1–81410–01 stator assy 1 3 90149–06067 screw 3 4 4c8–15191–00 plate 1 5 90105–06078 bolt, flange 1.
F 14 fig. 41 starting motor ref. No. Part no. Description 4c 81 remarks 1 4c8–81890–00 motor assy 1 2 4c8–81801–00 .Brush set 1 3 93210–25711 .O-ring 1 4 4c8–81846–00 .Screw 2 5 95302–06700 .Nut 1 6 90201–05021 .Washer, plate 2 7 4c8–81861–00 .Gasket 2 8 4c8–8183g–00 cord comp. 1 9 95302–06700 nut 1...
F 15 fig. 42 flasher light ref. No. Part no. Description 4c 81 remarks 1 2c0–83310–00 front flasher light assy 1 1 2 2c0–83311–00 .Bulb, flasher (12v-10w) 1 3 2c0–8333a–00 .Lens comp 1 4 97702–40010 .Screw, tapping 1 5 2c0–83320–00 front flasher light assy 2 1 6 2c0–83311–00 .Bulb, flasher (12v-10w)...
G 2 fig. 43 meter ref. No. Part no. Description 4c 81 remarks 1 4c8–83500–00 speedometer assy (km/h) 1 4c8–83500–10 speedometer assy (mph) 1 for gbr 2 4c8–8353e–00 .Case, meter upper 1 3 5vy–83572–01 .Case, speedometer lower 1 4 5pw–8352s–00 .Screw, panel ftting 11 5 90160–05006 screw, round tapping...
G 3 fig. 44 headlight ref. No. Part no. Description 4c 81 remarks 1 4c8–84303–00 headlight unit assy 1 4c8–84303–20 headlight unit assy 1 for gbr,irl,zaf 2 4sv–84314–00 bulb (12v-55w) 2 (h7)halogen 3 4sv–84347–00 bulb (12v-5w) 1 4 5sl–84397–00 cover, socket 1 5 5gj–84397–00 cover, socket 1 6 4c8–841...
G 4 fig. 45 taillight ref. No. Part no. Description 4c 81 remarks 1 4c8–84710–00 taillight unit assy 1 2 90269–06081 rivet 2 3 5pw–84717–00 cord, taillight 1 4 4c8–21629–00 guard, mud 1 5 5vx–84745–01 licence light unit assy 1 6 4hc–84744–00 .Bulb (12v-5w) 1 7 97706–04012 .Screw, tapping 2 8 95602–0...
G 5 fig. 46 handle switch & lever ref. No. Part no. Description 4c 81 remarks 1 4xv–82910–15 lever holder assy (left) 1 2 4xv–83912–11 .Lever 1 1 3 2c0–83945–00 .Bolt, lever 1 4 95607–06200 .Nut, self u-flange 1 5 95027–06020 .Bolt, flange 1 6 5lv–83951–00 .Bolt, cable adjusting 1 7 4xv–82917–01 .Sw...
G 6 fig. 47 electrical 1 ref. No. Part no. Description 4c 81 remarks 1 90201–12790 washer, plate 1 2 8cc–85790–01 thermosensor assy 1 3 2d1–81673–00 rotor 1 4 90282–03001 key, straight 1 5 90201–10039 washer, plate 1 6 90105–10290 bolt, flange 1 7 5vy–85820–10 servo motor assy 1 8 4c8–85829–00 cover...
G 7 fig. 47 electrical 1 ref. No. Part no. Description 4c 81 remarks 28 4c8–15589–00 plate, clutch cover 1 29 90110–06161 bolt, hexagon socket head 1 30 90465–08054 clamp 1 31 5vy–85896–00 sensor, cam position 1 32 90110–06175 bolt, hexagon socket head 1.
G 8 fig. 48 electrical 2 ref. No. Part no. Description 4c 81 remarks 1 1d0–81940–02 starter relay assy 1 2 36y–82151–00 .Fuse (15a-bl) 2 3 5ps–82576–01 lean angle sensor 1 4 91312–04025 bolt 2 5 90201–047a2 washer, plate 2 6 90183–04039 nut, spring 2 7 5vk–81950–30 relay assy 1 8 4c8–83350–00 flashe...
G 9 fig. 48 electrical 2 ref. No. Part no. Description 4c 81 remarks 28 5vy–82100–00 battery assy (yuasa ytz10s) 1 29 4c8–82590–00 wire harness assy 1 30 5jj–82151–70 .Fuse (25a-bl) 2 31 5jj–82151–10 .Fuse (15a-bl) 4 32 5jj–82151–00 .Fuse (7.5a-bl) 5 33 5jw–82151–10 .Fuse (50a) 1 34 5ea–81950–20 rel...
M 1 numerical index part no. Grid no. 4c8–11101–00 b – 2 5vy–1111g–00 b – 2 4c8–11133–10 b – 2 4c8–11134–10 b – 2 5vy–11165–00 c – 10 4c8–11181–00 b – 2 4c8–11191–00 b – 2 4c8–11193–00 b – 2 214–11198–01 b – 14 5vy–11311–10 b – 4 4c8–1133e–00 c – 7 4c8–1133f–00 c – 7 5vy–11351–00 b – 4 4c8–11411–00 ...
M 2 numerical index part no. Grid no. 4c8–2110m–10 d – 6 4c8–2110n–00 d – 6 4c8–2110p–00 d – 6 4c8–21110–00 d – 5 4c8–2111d–00 d – 5 4c8–2112b–00 d – 6 5vy–21131–00 d – 6 4c8–2113b–00 d – 6 4c8–2113c–00 d – 6 4c8–2113d–00 d – 7 4c8–2116j–00 d – 5 5vy–2117k–01 e – 7 4c8–2117m–00 d – 6 4c8–2117t–00 d ...
M 3 numerical index part no. Grid no. 5vy–27442–01 e – 15 4c8–27443–00 e – 15 4c8–27445–00 e – 15 4c8–27446–00 f – 2 5jj–27461–00 e – 15 4c8–27463–00 g – 8 4c8–27490–00 f – 3 4c8–27498–00 d – 10 4c8–27499–00 d – 10 4c8–2749a–00 f – 3 4c8–2749b–00 f – 3 4c8–2749d–00 f – 3 4c8–27813–00 f – 4 4c8–28100...
M 4 numerical index part no. Grid no. 90111–06064 f – 2 90111–08021 c – 6 90111–08038 f – 4 90111–08058 c – 6 90116–10023 c – 8 90116–10032 c – 8 90116–10485 e – 10 90119–05019 f – 5 90119–05193 d – 9 90119–05239 d – 9 90119–06052 f – 12 90119–06228 g – 9 90119–09003 c – 8 90149–06043 e – 9 90149–06...
M 5 numerical index part no. Grid no. 92012–06012 f – 3 92012–06014 b – 12 92012–06016 d – 12 92014–06012 c – 5 92014–06014 c – 9 92014–08016 c – 10 92017–05012 d – 10 92017–05035 g – 8 92017–06025 e – 7 92902–05600 b – 15 92902–06200 f – 4 92907–05200 g – 4 92907–08600 c – 13 92990–06200 c – 5 9310...