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- VEGABAR 82
- Operating Instructions Manual
Vega VEGABAR 82 Operating Instructions Manual
Summary of VEGABAR 82
Page 1
Operating instructions pressure transmitter with ceramic measuring cell vegabar 82 hart and accumulator pack document id: 45029.
Page 2: Contents
2 contents vegabar 82 • hart and accumulator pack 45029-en-170522 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ..................................................
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3 contents vegabar 82 • hart and accumulator pack 45029-en-170522 9.3 diagnosis memory ......................................................................................................... 49 9.4 asset management function .............................................................................
Page 4: 1 About This Document
4 1 about this document vegabar 82 • hart and accumulator pack 45029-en-170522 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tions for maintenance, fault rectification, the ...
Page 5: 2 For Your Safety
5 2 for your safety vegabar 82 • hart and accumulator pack 45029-en-170522 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the ...
Page 6
6 2 for your safety vegabar 82 • hart and accumulator pack 45029-en-170522 to avoid any danger, the safety approval markings and safety tips on the device must also be observed and their meaning looked up in this operating instructions manual. 2.5 eu conformity the device fulfils the legal requireme...
Page 7
7 2 for your safety vegabar 82 • hart and accumulator pack 45029-en-170522 2.9 environmental instructions protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental p...
Page 8: 3 Product Description
8 3 product description vegabar 82 • hart and accumulator pack 45029-en-170522 3 product description 3.1 configuration the type label contains the most important data for identification and use of the instrument: 2 1 13 14 12 10 11 5 3 6 4 7 8 9 fig. 1: layout of the type label (example) 1 instrumen...
Page 9
9 3 product description vegabar 82 • hart and accumulator pack 45029-en-170522 this operating instructions manual applies to the following instrument versions: • hardware from 1.0.0 • software version from 1.3.0 note: you can find the hardware and software version of the instrument as follows: • on ...
Page 10
10 3 product description vegabar 82 • hart and accumulator pack 45029-en-170522 fig. 2: process pressure measurement vegabar 82 vegabar 82 is suitable for applications in virtually all industries. It is used for the measurement of the following pressure types. • gauge pressure • absolute pressure • ...
Page 11
11 3 product description vegabar 82 • hart and accumulator pack 45029-en-170522 • certec ® (ø 28 mm) with large process and flange connections as well as with measuring ranges 25 mbar and 100 bar • mini-certec ® (ø 17.5 mm) with small process fittings a temperature sensor in the ceramic diaphragm of...
Page 12
12 3 product description vegabar 82 • hart and accumulator pack 45029-en-170522 1 2 5 6 3 4 fig. 4: recessed installation of the measuring cell (example: manometer con- nection g½) 1 measuring cell 2 seal for the measuring cell 3 additional, front seal for measuring cell 4 diaphragm 5 process fittin...
Page 13
13 3 product description vegabar 82 • hart and accumulator pack 45029-en-170522 1 2 3 4 5 fig. 6: front-flush installation of the measuring cell (example: m30 x 1.5) 1 measuring cell 2 seal for the measuring cell 3 seal for the process fitting 4 process fitting 5 diaphragm the front-flush installati...
Page 14
14 3 product description vegabar 82 • hart and accumulator pack 45029-en-170522 1 2 3 4 5 fig. 8: hygienic installation of the measuring cell (example: hygienic fitting with compression nut) 1 measuring cell 2 form seal for the measuring cell 3 gap-free seal for process fitting 4 process fitting 5 d...
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15 3 product description vegabar 82 • hart and accumulator pack 45029-en-170522 transport must be carried out in due consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device. The delivery must be checked for completeness and possible t...
Page 16
16 3 product description vegabar 82 • hart and accumulator pack 45029-en-170522 you will find additional information in the supplementary instructions manual " protective cover " (document-id 34296). Screwed flanges are available in different versions according to the following standards: din 2501, ...
Page 17: 4 Mounting
17 4 mounting vegabar 82 • hart and accumulator pack 45029-en-170522 4 mounting 4.1 general instructions make sure before mounting that all parts of the instrument exposed to the process are suitable for the existing process conditions. These are mainly: • active measuring component • process fittin...
Page 18
18 4 mounting vegabar 82 • hart and accumulator pack 45029-en-170522 prior to setup you have to replace these protective caps with ap- proved cable glands or close the openings with suitable blind plugs. On instruments with threaded process fitting, the hexagon must be tightened with a suitable wren...
Page 19
19 4 mounting vegabar 82 • hart and accumulator pack 45029-en-170522 caution: do not use a high-pressure cleaner. The filter element could be dam - aged, which would allow moisture into the housing. The following paragraphs describe how the filter element is arranged in the different instrument vers...
Page 20
20 4 mounting vegabar 82 • hart and accumulator pack 45029-en-170522 possible condensation can then drain off into the process line. 1 2 3 fig. 12: measurement setup for process pressure measurement of gases in pipelines 1 vegabar 82 2 blocking valve 3 pipeline keep the following in mind when settin...
Page 21
21 4 mounting vegabar 82 • hart and accumulator pack 45029-en-170522 1 4 3 2 1 2 3 4 fig. 13: measurement setup with process pressure measurement of gases in pipelines 1 vegabar 82 2 blocking valve 3 siphon in u or circular form 4 pipeline a protective accumulation of water is formed through condens...
Page 22
22 4 mounting vegabar 82 • hart and accumulator pack 45029-en-170522 3 1 2 fig. 14: measurement setup for process pressure measurement of liquids in pipelines 1 vegabar 82 2 blocking valve 3 pipeline 4.4 level measurement keep the following in mind when setting up the measuring system: • mount the i...
Page 23
23 5 connecting to power supply vegabar 82 • hart and accumulator pack 45029-en-170522 5 connecting to power supply 5.1 connection of the battery charger we recommended charging the integrated accumulator completely before setting up the instrument. You can find the charging time in chapter " techni...
Page 24
24 5 connecting to power supply vegabar 82 • hart and accumulator pack 45029-en-170522 2 4 3 5 0 5 1 6 2 7 3 8 4 9 modes 4 on/off 3 on/off 1h 1,2 off charge accu 5..9 auto cycle 1 2 + ( ) (-) 1 fig. 18: supply room 1 internal connection of the socket for the battery charger 2 mode switch 3 led green...
Page 25
25 5 connecting to power supply vegabar 82 • hart and accumulator pack 45029-en-170522 1 fig. 19: switch on/off button outside on the housing 1 on/off button after switching on, the instrument carries out a self-check for approxi- mately 30 s: • internal check of the electronics • indication of a st...
Page 26: Module
26 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 6 set up with the display and adjustment module 6.1 insert display and adjustment module the display and adjustment module can be inserted into the sensor and removed again at any time. You can ...
Page 27
27 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 6.2 adjustment system 1 2 fig. 21: display and adjustment elements 1 lc display 2 adjustment keys • [ok] key: – move to the menu overview – confirm selected menu – edit parameter – save value • ...
Page 28
28 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 1 2 4 5 3 fig. 22: display and adjustment elements - with adjustment via magnetic pen 1 lc display 2 magnetic pen 3 adjustment keys 4 bluetooth symbol 5 lid with inspection window when the [+] a...
Page 29
29 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 in this menu item, you can select the national language for further parameterization. With the " [->] " button, you can select the requested language, with " ok " you confirm the selection and m...
Page 30
30 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 diagnosis: information, e.G. On instrument status, pointer, measure- ment reliability, simulation additional adjustments: pin, date/time, reset, copy function info: instrument name, hardware and...
Page 31
31 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 in this menu item, the adjustment units of the instrument are deter- mined. The selection determines the unit displayed in the menu items " min. Adjustment (zero) " and " max. Adjustment (span) ...
Page 32
32 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 selected process variable correctly, an allocation of the output signal to 0 % and 100 % must be carried out (adjustment). With the application " level ", the hydrostatic pressure, e.G. With ful...
Page 33
33 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 3. Set the requested mbar value with [+] and store with [ok] . 4. Go with [esc] and [->] to the span adjustment the zero adjustment is finished. Information: the zero adjustment shifts the value...
Page 34
34 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 2. Edit the percentage value with [ok] and set the cursor to the requested position with [->] . 3. Set the requested percentage value (e.G. 10 %) with [+] and save with [ok] . The cursor jumps n...
Page 35
35 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 caution: note the following, if the respective sensor is used as part of an over- fill protection system according to whg: if a linearisation curve is selected, the measuring signal is no longer...
Page 36
36 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 caution: with active pin, adjustment via pactware/dtm and other systems is also blocked. This menu item enables the setting of the requested national lan- guage. The following languages are avai...
Page 37
37 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 in delivery status, the lighting is switched on. In this menu item, the device status is displayed. In case of error, e.G. The error code f017, e.G. The error description " adjustment span too s...
Page 38
38 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 menu item parameter default value units unit of measurement mbar (with nominal measuring range ≤ 400 mbar) bar (with nominal measuring ranges ≥ 1 bar) temperature unit °c position correction 0.0...
Page 39
39 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 in this menu item you can simulate measured values. This allows the signal path to be tested, e.G. Through downstream indicating instru- ments or the input card of the control system. Select the...
Page 40
40 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 reset - setup menu item parameter default value measurement loop name sensor application application level slave for electronic differ - ential pressure deactivated units unit of measurement mba...
Page 41
41 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 reset - additional settings menu item parameter default value pin 0000 date/time actual date/actual time copy instrument set- tings special parameters no reset scaling scaling size volume in l s...
Page 42
42 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 in this menu item you gain access to the protected area where you can enter special parameters. In exceptional cases, individual parameters can be modified in order to adapt the sensor to specia...
Page 43
43 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 if the measuring cell temperature is selected as measured variable, then e.G. 0 °c refers to 4 ma and 100 °c to 20 ma. The sensor offers the hart modes " analogue current output " and " fix curr...
Page 44
44 6 set up with the display and adjustment module vegabar 82 • hart and accumulator pack 45029-en-170522 6.6 saving the parameterisation data we recommended writing down the adjustment data, e.G. In this op- erating instructions manual, and archiving them afterwards. They are thus available for mul...
Page 45: 7 Setup With Pactware
45 7 setup with pactware vegabar 82 • hart and accumulator pack 45029-en-170522 7 setup with pactware 7.1 connect the pc 3 1 2 fig. 24: connection of the pc directly to the sensor via the interface adapter 1 usb cable to the pc 2 interface adapter vegaconnect 3 sensor 7.2 parameter adjustment for pa...
Page 46
46 7 setup with pactware vegabar 82 • hart and accumulator pack 45029-en-170522 fig. 25: example of a dtm view all device dtms are available as a free-of-charge standard version and as a full version that must be purchased. In the standard version, all functions for complete setup are already includ...
Page 47
47 8 set up with other systems vegabar 82 • hart and accumulator pack 45029-en-170522 8 set up with other systems 8.1 dd adjustment programs device descriptions as enhanced device description (edd) are available for dd adjustment programs such as, for example, ams™ and pdm. The files can be download...
Page 48
48 9 diagnosis, asset management and service vegabar 82 • hart and accumulator pack 45029-en-170522 9 diagnosis, asset management and service 9.1 maintenance if the device is used properly, no special maintenance is required in normal operation. In some applications, product buildup on the diaphragm...
Page 49
49 9 diagnosis, asset management and service vegabar 82 • hart and accumulator pack 45029-en-170522 7. Insert new o-ring seal for the process fitting 8. Install the process pressure transmitter in the welded socket, tighten compression nut the cleaning is finished. The pressure transmitter is direct...
Page 50
50 9 diagnosis, asset management and service vegabar 82 • hart and accumulator pack 45029-en-170522 item " diagnostics " via the display and adjustment module, pactware/ dtm and edd. The status messages are divided into the following categories: • failure • function check • out of specification • ma...
Page 51
51 9 diagnosis, asset management and service vegabar 82 • hart and accumulator pack 45029-en-170522 code text mes- sage reason rectification devspec state in cmd 48 f013 no valid measured value avail- able • gauge pressure or low pressure • measuring cell defective • exchange measuring cell • send i...
Page 52
52 9 diagnosis, asset management and service vegabar 82 • hart and accumulator pack 45029-en-170522 code text mes- sage reason rectification devspec state in cmd 48 f260 error in the calibration • error in the calibra- tion carried out in the factory • error in the eeprom • exchanging the electronic...
Page 53
53 9 diagnosis, asset management and service vegabar 82 • hart and accumulator pack 45029-en-170522 the following table shows the error codes and text messages in the status message " maintenance " and provides information on causes as well as corrective measures. Code text message reason rectificat...
Page 54
54 9 diagnosis, asset management and service vegabar 82 • hart and accumulator pack 45029-en-170522 error reason rectification 4 … 20 ma signal missing • electrical connection faulty • check connection according to chapter " connection steps " and if necessary, correct according to chapter " wiring ...
Page 55
55 9 diagnosis, asset management and service vegabar 82 • hart and accumulator pack 45029-en-170522 you can find detailed information in the download area at www.Vega.Com. 9.8 how to proceed if a repair is necessary you can find an instrument return form as well as detailed informa - tion about the ...
Page 56: 10 Dismount
56 10 dismount vegabar 82 • hart and accumulator pack 45029-en-170522 10 dismount 10.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters ...
Page 57: 11 Supplement
57 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 11 supplement 11.1 technical data note for approved instruments the technical data in the respective safety instructions are valid for approved instruments (e.G. With ex approval). These data can differ from the data listed here...
Page 58
58 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 surface quality, hygienic fittings, typ. Ʋ process fitting r a Ʋ ceramic diaphragm r a seal below wall mounting plate with 3a approval epdm materials, non-wetted parts electronics housing Ʋ housing plastic pbt (polyester), alu d...
Page 59
59 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 nominal range overload capacity, max. Pressure overload capacity, min. Pressure 0 … +0.4 bar/0 … +40 kpa +30 bar/+3000 kpa -0.8 bar/-80 kpa 0 … +1 bar/0 … +100 kpa +35 bar/+3500 kpa -1 bar/-100 kpa 0 … +2.5 bar/0 … +250 kpa +50 ...
Page 60
60 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 nominal range overload capacity, max. Pressure overload capacity, min. Pressure 0 … +30 psig +600 psig -14.51 psig 0 … +75 psig +975 psig -14.51 psig 0 … +150 psig +1350 psig -14.51 psig 0 … +300 psig +1500 psig -14.51 psig 0 … ...
Page 61
61 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 Ʋ difference between zero and span max. 120 % of the nominal range max. Permissible turn down unlimited (recommended 20 : 1) reference conditions and influencing variables (according to din en 60770-1) reference conditions accor...
Page 62
62 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 ( f tbasis fig. 28: basic temperature error f tbasis at td 1 : 1 the basic temperature error in % from the above graphic can increase due to the additional factors, depending on the measuring cell version (factor fmz) and the tu...
Page 63
63 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 the thermal change of the current output corresponds to the value f a in chapter " calculation of the total deviation (according to din 16086) ". 0,3 % -0,15 % -40°c -20°c 20°c 40°c 60°c 80°c 0,15 % -0,3 % fig. 29: thermal chang...
Page 64
64 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 nominal measuring range in bar/ kpa nominal meas- uring range in psig measuring cell ø 28 mm measuring cell ø 17.5 mm 0 … 10 bar/0 … 1000 kpa 0 … 150 psig 0 … 25 bar/0 … 2500 kpa 0 … 350 psig 0 … 60 bar/0 … 6000 kpa 0 … 900 psig...
Page 65
65 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 temperature derating 1 2 0 °c (32 °f) -40 °c (-104 °f) 55 °c (131 °f) 80 °c (176 °f) 130 °c (266 °f) 100 °c (212 °f) -40 °c (-104 °f) fig. 30: temperature derating vegabar 82, version up to +130 °c (+266 °f) 1 process temperatur...
Page 66
66 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 electromechanical data - version ip 66/ip 67 and ip 66/ip 68 (0.2 bar) 7) options of the cable entry Ʋ cable entry m20 x 1.5, ½ npt Ʋ cable gland m20 x 1.5, ½ npt (cable ø see below table) Ʋ blind plug m20 x 1.5; ½ npt Ʋ closing...
Page 67
67 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 adjustment elements Ʋ rotary switch in the supply room selection of the mode Ʋ button outside on the housing switching on and off integrated clock date format day.Month.Year time format 12 h/24 h time zone, factory setting cet m...
Page 68
68 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 potential connections and electrical separating measures in the instrument electronics not non-floating ground terminal galvanically connected with the metal process fitting galvanic separation between electronics and metal hous...
Page 69
69 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 housing 2 1 ø 79 mm (3.11") ~ 84 mm (3.31") m16x1,5 112 mm (4.41") m20x1,5/ ½ npt ~ 87 mm (3.43") m16x1,5 ø 84 mm (3.31") 120 mm (4.72") m20x1,5/ ½ npt fig. 32: dimensions of housing - with integrated display and adjustment modu...
Page 70
70 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 external housing on ip 68 version 1 2 3 4 5 70 mm (2.76") 68 mm (2.68") 92 mm (3.62") 42mm (1.65") 40mm (1.57") ~ 66 mm (2.60") 59 mm (2.32") 110 mm x 90 mm (4.33" x 3.54") 110 mm x 90 mm (4.33" x 3.54") 51 mm (2.01") fig. 33: v...
Page 71
71 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 vegabar 82, threaded fitting not front-flush dd lf du c2 dq di g½ g¼ g½ g¼ sw 27 mm (1.06") g½ 23 mm (0.91 ") 73 mm (2.87 ") 70 mm (2.76 ") 17 mm (0.67 ") 85 mm (3.35 ") 17 mm (0.67 ") 3 mm (0.12" ) 20 mm (0.79 ") 3 mm (0.12 ") ...
Page 72
72 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 vegabar 82, threaded fitting front-flush n9 c3 22 mm (0.87") 44 mm (1.73") ø 24 mm (0.95") ø 27 mm (1.06") 21 mm (0.83") 45 mm (1.77") ø 18 mm (0.71") sw 36 mm (1.42") g¾ sw 27 mm (1.06") g½ c5 44 mm (1.73") 21 mm (0.83") ø 40 m...
Page 73
73 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 vegabar 82, hygienic fitting ar aa es fr ez/nb e3 50 mm (1.97") 51 mm (2.01") 51 mm (2.01") ø 78 mm (3.07") ø 92 mm (3.62") ø 92 mm (3.62") ø 84 mm (3.31") ø 48 mm (1.89") sw 46 mm (1.81") 51 mm (2.01") 60 mm (2.36") ø 64 mm (2....
Page 74
74 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 vegabar 82, flange connection 3.46 " 4.02 " 5.43 " 0.12 " 0.12 " 0.12 " 4xø 0.71 " 4xø 0.71 " 8xø 0.71 " 4.33 " 4.92 " 6.30 " 5.91 " 6.50 " 7.87 " 0.71 " 0.79 " 0.95 " 5” 0.13 " 8xø 0.75 " 6 " 0.94 " 7.5 " dn mm pn d k b a8 40 4...
Page 75
75 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 vegabar 82, extension fitting bs af/ag f9 45,5 mm (1.79") 51 mm (2.01") 6 mm (0.24") m 44 x 1,25 sw 46 mm (1.81") 21 mm (0.83") 52 mm (2.05") ø 27,4 mm (1.08") 29 mm (1.14") 48 mm (1.89") ø 25 mm (0.98") m30x1,5 al/ap sw 32 mm (...
Page 76
76 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 for the version with " second line of defense ", the measure of length increases by 17 mm (0.67 in). Vegabar 82, extension fitting for headbox 43 mm (1.69") ø 48 mm (1.89") 23 mm (0.91") ø 48 mm (1.89") 23 mm (0.91") 50 mm (1.97...
Page 77
77 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 vegabar 82, connection acc. To iec 61518 63,5 mm (2.50" ) 39 mm (1.54" ) 105 mm (4.13" ) 60 mm (2.36" ) 70 mm (2.76" ) 45 mm (1.77") 75 mm (2.95") 65 mm (2.56") 41 mm (1.63") 7/16 - 20 unf 1/4 - 18 npt 40 mm (1.57") sj sk fig. 4...
Page 78
78 11 supplement vegabar 82 • hart and accumulator pack 45029-en-170522 11.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Vega produktfamilien sind weltweit geschützt durch gewerbliche schutzrechte. Nähere inf...
Page 79: Index
79 index vegabar 82 • hart and accumulator pack 45029-en-170522 index a additional current output 35 adjust date/time 39 adjustment 29, 33, 34 – process pressure 32, 33 – system 27 – unit 31 c change the language 36 check output signal 53 copy sensor settings 41 current output 35, 42 d damping 34 de...
Page 80
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 45029-en-170522 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...