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- VEGABAR 82
- Operating instructions manual
Vega VEGABAR 82 Operating instructions manual
Summary of VEGABAR 82
Page 1
Operating instructions pressure transmitter with ceramic measuring cell vegabar 82 slave sensor for electronic differential pres- sure with sil qualification document id: 48046.
Page 2: Contents
2 contents vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ..........................
Page 3
3 contents vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 8.4 exchanging the electronics module ................................................................................ 46 8.5 exchange process assembly with version ip 68 (25 bar) .................................
Page 4: 1 About This Document
4 1 about this document vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tions for maintenance an...
Page 5: 2 For Your Safety
5 2 for your safety vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. Duri...
Page 6
6 2 for your safety vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 for detailed specification of the safety requirements, multiple sil levels are specified according to safety standard iec 61508. You can find detailed information in chapter "functional safety (sil)" t...
Page 7: 3 Product Description
7 3 product description vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 3 product description 3.1 configuration the type label contains the most important data for identification and use of the instrument: 2 1 14 15 16 17 13 11 12 5 3 6 4 7 8 9 10 fig. 1: layout of the...
Page 8
8 3 product description vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 • download the smartphone app "vega tools" from the "apple app store" or the "google play store" • scan the data matrix code on the type label of the instrument or • enter the serial number manuall...
Page 9
9 3 product description vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 • interface fig. 2: electronic differential pressure measurement through master/slave combination vegabar 82 is suitable for applications in virtually all industries. It is used for the measurement...
Page 10
10 3 product description vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 1 2 4 5 3 fig. 3: recessed installation of the certec ® measuring cell 1 measuring cell 2 seal for the measuring cell 3 diaphragm 4 process fitting 5 seal for the process fitting 2 3 4 1 5 fig. 4:...
Page 11
11 3 product description vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 1 2 3 4 5 fig. 5: front-flush installation of the certec ® measuring cell with double seal 1 measuring cell 2 seal for the measuring cell 3 process fitting 4 additional, front seal for measuring c...
Page 12
12 3 product description vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 3.4 packaging, transport and storage your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on iso 4180. The p...
Page 13
13 3 product description vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 the electronics module vegabar series 80 is a replacement part for pressure transmitters of vegabar series 80. There is a different version available for each type of signal output. You can find f...
Page 14: 4 Mounting
14 4 mounting vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 4 mounting 4.1 general instructions for use of the instrument make sure that all parts of the instrument exposed to the process are suitable for the existing process conditions. These are mainly: • active me...
Page 15
15 4 mounting vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 1 2 fig. 7: temperature ranges 1 process temperature 2 ambient temperature 4.2 ventilation and pressure compensation ventilation and pressure compensation are carried out with ve- gabar 82 via a filter eleme...
Page 16
16 4 mounting vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 1 2 3 4 4 4 fig. 8: position of the filter element - non-ex, ex-ia version 1 housing plastic, stainless steel precision casting 2 housing aluminium 3 housing stainless steel, electropolished 4 filter element...
Page 17
17 4 mounting vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 the process assembly of instruments with second line of defense (gastight leadthrough) is completely encapsulated. An absolute pres- sure measuring cell is used so that no ventilation is required. 1 1 fig. 1...
Page 18
18 4 mounting vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 the measuring range of each sensor is selected so that it fits the measuring point. The measuring ranges of master and slave do not necessarily have to be the same. The adjustment range corresponds to that o...
Page 19
19 4 mounting vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 1 2 fig. 12: measurement setup, level measurement in pressurized vessel 1 vegabar 82 2 vegabar 82 - slave sensor 4.5 differentialpressuremeasurement the master/slave combination is suitable for differential ...
Page 20
20 4 mounting vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 1 2 fig. 13: measurement setup for differential pressure measurement of gases in pipelines 1 vegabar 82 2 vegabar 82 - slave sensor 4.6 interface measurement the master/slave combination is suitable for inte...
Page 21
21 4 mounting vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 h 1,0 0,8 1 2 fig. 14: measurement setup with interface measurement, h = distance between the two measuring points 1 vegabar 82 2 vegabar 82 - slave sensor the interface measurement is possible in open as we...
Page 22
22 4 mounting vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 h 1 2 fig. 15: measurement setup for density measurement, h = distance between the two measuring points 1 vegabar 82 2 vegabar 82 - slave sensor density measurement is possible in open as well as in closed v...
Page 23
23 4 mounting vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 4.8 external housing 1 2 3 4 5 fig. 16: setup process assembly, external housing 1 pipeline 2 process assembly 3 connection cable process assembly - external housing 4 external housing 5 signal cable 1. Mark...
Page 24
24 5 connecting to power supply vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electri...
Page 25
25 5 connecting to power supply vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 fig. 18: connection steps 5 and 6 5. Insert the wire ends into the terminals according to the wiring plan information: solid cores as well as flexible cores with cable end sleeves are inser...
Page 26
26 5 connecting to power supply vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 5 6 7 8 4 2 1 master fig. 19: wiring plan vegabar 82 slave sensor 1 to the master sensor 2 ground terminal for connection of the cable screen 1) 5.4 external housing with version ip 68 (25 ...
Page 27
27 5 connecting to power supply vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 1 2 3 5 1 2 ( ) + (-) 6 7 8 4...20ma fig. 21: electronics and terminal compartment 1 electronics module 2 cable gland for voltage supply 3 cable gland for connection cable, transmitter 1 2 ...
Page 28
28 5 connecting to power supply vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 5 6 7 8 4 2 1 master fig. 23: wiring plan vegabar 82 slave sensor 1 to the master sensor 2 ground terminal for connection of the cable screen 2) 5.5 connection example 5 6 7 8 4 2 3 1 4 5 1...
Page 29: 6 Functional Safety (Sil)
29 6 functional safety (sil) vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 6 functional safety (sil) 6.1 objective in case of dangerous failures, processing facilities and machines can cause risks for persons, environment and property. The risk of such failures must ...
Page 30
30 6 functional safety (sil) vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 tems (sis) acc. To iec 61508 and iec 61511. Note the specifications in the safety manual. The following inputs/outputs are permitted: • 4 … 20 ma current output i 6.4 safety concept of the par...
Page 31
31 6 functional safety (sil) vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 correctly. If necessary, other measures must be taken to maintain the safety function. All parameters changed by the operator are automatically stored temporarily so that they can be verified ...
Page 32: Module
32 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 7 set up with the display and adjustment module 7.1 parameter adjustment the main menu is divided into five sections with the following func- tions: setup: settings, e.G....
Page 33
33 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 for each parameter change you have to enter the pin of the instru- ment. In delivery status, the pin is "0000". Change parameters you can find a description below the res...
Page 34
34 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 is accepted automatically. With relative pressure measuring cells also a manual offset can be carried out. With a master/slave combination, the position correction is car...
Page 35
35 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 2 1 100% 0% 5 m (196.9 ") 4 3 fig. 25: parameter adjustment example "min./max. Adjustment, level measure- ment" 1 min. Level = 0 % corresponds to 0.0 mbar 2 max. Level = ...
Page 36
36 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 3. Set the requested percentage value (e.G. 10 %) with [+] and save with [ok]. The cursor jumps now to the pressure value. 4. Enter the pressure value corresponding to th...
Page 37
37 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 1. Select with [->] the menu item "max. Adjustment" and confirm with [ok]. 2. Edit the mbar value with [ok] and set the cursor to the requested position with [->]. 3. Set...
Page 38
38 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 proceed as follows: 1. Select the menu item "setup" with [->] and confirm with [ok]. Now select with [->] the menu item "distance" and confirm with [ok]. 2. Edit the sens...
Page 39
39 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 proceed as follows: 1. Select the menu item "setup" with [->] and confirm with [ok]. Now select with [->] the menu item "min. Adjustment" and confirm with [ok]. 2. Edit t...
Page 40
40 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 1. Enter pin the instrument is shipped in locked conditon. The pin in the delivery status is "0000". 2. Character string comparison you then have to carry out the charact...
Page 41
41 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 information: as long as the vegabar 82 is powered, the display and adjustment module remains in the actually set adjustment menu. An automatic, time-controlled reset to t...
Page 42
42 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 reset - setup menu item parameter default value measurement loop name sensor application (sil) application level slave for elec- tronic differential pressure deactivated ...
Page 43
43 7 set up with the display and adjustment module vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 reset - diagnosis menu item parameter default value sensor status no reset peak value pressure actual measured value temperature actual temperature values from meas- urin...
Page 44
44 8 diagnosis, asset management and service vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 8 diagnosis, asset management and service 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. In some applications, prod...
Page 45
45 8 diagnosis, asset management and service vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 8.3 calculation of total deviation (according to din 16086) the total deviation of a pressure transmitter indicates the maximum measurement error to be expected in practice. It...
Page 46
46 8 diagnosis, asset management and service vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 for a more detailled fault analysis, also the influence of the effective pressure transmitter, e.G. An orifice must be taken into account. 8.4 exchanging the electronics module...
Page 47
47 8 diagnosis, asset management and service vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 1 2 3 6 4 5 fig. 26: vegabar 82 in ip 68 version, 25 bar and lateral cable outlet, external housing 1 process assembly 2 plug connector 3 fixing screw 4 cable assembly 5 connec...
Page 48
48 8 diagnosis, asset management and service vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 • please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.Vega.Com..
Page 49: 9 Dismount
49 9 dismount vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. T...
Page 50: 10 Supplement
50 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 10 supplement 10.1 technical data materials and weights materials, wetted parts process fitting 316l, pvdf, alloy c-22, alloy c-276, duplex 1.4462, titanium grade 2 diaphragm sapphire-ceramic ® (> 99.9 % ...
Page 51
51 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 total weight vegabar 82 approx. 0.8 … 8 kg (1.764 … 17.64 lbs), depending on process fitting and housing torques max. Torque for process fitting Ʋ g½ a, g¾ a 30 nm (22.13 lbf ft) Ʋ g1 a, m30 x 1.5 50 nm (...
Page 52
52 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 nominal range overload capacity, max. Pressure overload capacity, min. Pres- sure -1 … +100 bar/-100 … +10000 kpa (only for measuring cell ø 28 mm) +200 bar/+20000 kpa -1 bar/-100 kpa -0.05 … +0.05 bar/-5...
Page 53
53 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 nominal range overload capacity, max. Pressure overload capacity, min. Pres- sure -14.5 … +1500 psig (only for measuring cell ø 28 mm) +2900 psig -14.51 psig -0.7 … +0.7 psig +225 psig -2.901 psig -3 … +3...
Page 54
54 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 90 % 100 % 10 % t t t a t t s 2 1 fig. 27: behaviour in case of sudden change of the process variable. T t : dead time; t a : rise time; t s : jump response time 1 process variable 2 output signal dead ti...
Page 55
55 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 influenceoftheproducttemperature thermal change zero signal and output span turn down (td) is the relation nominal measuring range/adjusted span. Product temperature t accuracy class 0.05 %, 0.1 % accurac...
Page 56
56 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 measuring cell seal product temperature - standard version product temperature - version with extended temperature range ffkm (perlast g75b) -15 … +130 °c (-4 … +266 °f) -15 … +150 °c (5 … +302 °f) ffkm (...
Page 57
57 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 ambient conditions version ambient temperature storage and transport temper- ature standard version -40 … +80 °c (-40 … +176 °f) -60 … +80 °c (-76 … +176 °f) version ip 66/ip 68 (1 bar) -20 … +80 °c (-4 …...
Page 58
58 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 permissible residual ripple - non-ex, ex-ia instrument Ʋ for u n 12 v dc (9.6 v b ≤ 0.7 v eff (16 … 400 hz) Ʋ for u n 24 v dc (18 v b ≤ 1.0 v eff (16 … 400 hz) permissible residual ripple - ex-d-ia instru...
Page 59
59 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 housing ~ 69 mm (2.72") ø 79 mm (3.11") 112 mm (4.41") m20x1,5/ ½ npt ~ 116 mm (4.57") 116 mm (4.57") m20x1,5 m20x1,5/ ½ npt ~ 69 mm (2.72") ø 79 mm (3.11") 117 mm (4.61") m20x1,5/ ½ npt ~ 59 mm (2.32") ø...
Page 60
60 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 external housing with ip 68 (25 bar) version 1 2 3 4 5 82 mm (3.23") 80 mm (3.15") 108 mm (4.25") 41,6 mm (1.64") ~ 66 mm (2.60") 59 mm (2.32") 110 mm x 90 mm (4.33" x 3.54") 110 mm x 90 mm (4.33" x 3.54"...
Page 61
61 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 vegabar82,threadedfittingnotfront-flush dd dl du c2 dq di g½ g¼ g½ g¼ sw 27 mm (1.06") g½ 23 mm (0.91 ") 73 mm (2.87 ") 70 mm (2.76 ") 17 mm (0.67 ") 85 mm (3.35 ") 17 mm (0.67 ") 3 mm (0.12" ) 20 mm (0.7...
Page 62
62 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 vegabar82,threadedfittingfront-flush n9 c3 22 mm (0.87") 44 mm (1.73") ø 24 mm (0.95") ø 27 mm (1.06") 21 mm (0.83") 45 mm (1.77") ø 18 mm (0.71") sw 36 mm (1.42") g¾ sw 27 mm (1.06") g½ c5 44 mm (1.73") ...
Page 63
63 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 vegabar82,hygienicfitting ar aa es fr ez/e1 e3 50 mm (1.97") 51 mm (2.01") 51 mm (2.01") ø 78 mm (3.07") ø 92 mm (3.62") ø 92 mm (3.62") ø 84 mm (3.31") ø 48 mm (1.89") sw 46 mm (1.81") 51 mm (2.01") 60 m...
Page 64
64 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 vegabar82,flangeconnection 3.46 " 4.02 " 5.43 " 0.12 " 0.12 " 0.12 " 4xø 0.71 " 4xø 0.71 " 8xø 0.71 " 4.33 " 4.92 " 6.30 " 5.91 " 6.50 " 7.87 " 0.71 " 0.79 " 0.95 " 5” 0.13 " 8xø 0.75 " 6 " 0.94 " 7.5 " d...
Page 65
65 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 vegabar82,extensionfitting f1 f2 af/ag f9 ø 32...60 mm (1.26...2.36") ø 48...90 mm (1.89...3.54") 30...300 mm (1.18...11.81") 40 mm (1.58") 25...300 mm (0.98...11.81") 40 mm (1.58") m 44 x 1,25 sw 46 mm (...
Page 66
66 10 supplement vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 10.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sen...
Page 67: Index
67 index vegabar 82 • slave sensor for electronic differential pressure 48046-en-140702 index a adjustment – density 38 – differential pressure, flow 36, 37 – interface 39 – level 35, 36 – menu 32 – unit 33 c calculate total deviation 45 characteristic values of the differential pressure transmitter...
Page 68
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 48046-en-140702 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...