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Vacon 100 INDUSTRIAL Installation Manual

Summary of 100 INDUSTRIAL

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    Vacon 100 ac drives integrated profinet io installation manual ®.

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    Vacon • 0 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com table of contents document: dpd01031a version release date: 26.2.2013 1. Safety ............................................................................................................... 1 1.1 danger ...........................

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    1 vacon • 1 safety tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1. S afety this manual contains clearly marked cautions and warnings that are intended for your personal safety and to avoid any unintentional damage to the product or connected appliances. Please read the information included in ca...

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    Safety vacon • 2 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 1 1.2 warnings the ac drive is meant for fixed installations only . Do not perform any measurements when the ac drive is connected to the mains. The earth leakage current of the ac drives exceeds 3.5ma ac. According to sta...

  • Page 6: Caution!

    1 vacon • 3 safety tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1.3 earthing and earth fault protection the ac drive must always be earthed with an earthing conductor connected to the earthing terminal marked with . The earth leakage current of the drive exceeds 3.5ma ac. According to en61800-5-...

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    Profinet io - general info vacon • 4 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2. Profinet io - general info profinet io defines the communication with decentrally connected peripheral devices. It defines the entire data exchange between io-controllers (devices with "master func...

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    3 vacon • 5 profinet io installation tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 3. Profinet io installation 1 open the cover of the ac drive. 9000.Emf the relay outputs and other i/o-terminals may have a dangerous control voltage present even when the ac drive is disconnected from mains. Figur...

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    Profinet io installation vacon • 6 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 3.1 prepare for use through ethernet 3 connect the ethernet cable to its terminal and run the cable through the conduit as shown in figure 2. Figure 2. 4 protection class ip21: cut free the opening on t...

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    3 vacon • 7 profinet io installation tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 3. Leading the cables. Left: ip21, right: ip54. Figure 4. 5 put the coverof the ac drive back. Note! When you are planning the cable runs, remember to keep the distance between the ethernet cable and the mot...

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    Commissioning vacon • 8 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4. C ommissioning the integrated profinet io protocol in the vacon ® 100 drive must be selected when ordering the drive. If the drive is not equipped with the integrated profinet io protocol, the profinet io menus...

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    4 vacon • 9 commissioning tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.2 profinet io parameters and monitoring values table 4. Profinet parameters code parameter min max unit default id description p5.9.5.1.1 protocol in use 0 1 0 0 = not in use 1 = profinet enabled. The parameter is locked fo...

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    Commissioning vacon • 10 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 p5.9.5.2.9 connection time- outs 0 65535 d 0 the number of connection timeouts that have occurred in the profinet io protocol. P5.9.5.2.10 parameter access 0 99999 d 0 the number of parameter accesses received by...

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    4 vacon • 11 commissioning tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.3 profidrive 4.1 state machine stw1 (control word) and zsw1 (status word) follow the state machine presented below: figure 5. 9313.Emf.

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    Commissioning vacon • 12 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.4 profidrive parameters implemented by vacon ® 100 4.4.1 base mode parameter access model profidrive parameters are accessed according to the model presented below: figure 6. Both indexes can be used to access ...

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    4 vacon • 13 commissioning tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 table 7. Parameter request block definition byte n+1 byte n n request header request reference request id 0 axis-no. / do-id no. Of parameters = n 2 1 st parameter address attribute no. Of elements 4 parameter number (pnu) s...

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    Table 9. Parameter description sub- index field name data type description 1 identifier (id) unsigned16 a bitmask with information about the parameter characteristics. 2 number of array elements unsigned16 for array parameters, the number of elements in the array. 3 standardisation factor floatingpo...

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    4 vacon • 15 commissioning tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.4.2 parameter requests there are two types of parameter requests in profidrive: • read requests for reading parameters from the device • change requests for writing parameters to the device each parameter request consists ...

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    Commissioning vacon • 16 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 the "parameter number" and "subindex" fields are two-octet fields, while the "attribute" and "no. Of elements" fields are one-octet fields. 4.4.2.3 parameter value the parameter value field is included only in ch...

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    4 vacon • 17 commissioning tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.4.3 parameter responses there are two types of parameter responses in profidrive: • write response (response to a write request) • read response (response to a read request) a read response consists of two elements: • resp...

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    Commissioning vacon • 18 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.4.3.2 table 14. Error class error codes profidrive meaning 0x0...0x9 = reserved (not used) 0xa = application 0x0 = read error 0x1 = write error 0x2 = module failure 0x3…0x7 = reserved (not used) 0x8 = version c...

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    4 vacon • 19 commissioning tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 0x06 setting not permitted (may only be reset) change request to non-zero value, where this is not allowed. 0x07 description element cannot be changed change request to a read-only parameter description element. 0x08 reserve...

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    Commissioning vacon • 20 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.4.3.4 response header the response header consists of 4 fields, each one octet in size. 4.4.3.5 parameter values parameter values are included in the response only if the request was of "request parameter" type...

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    4 vacon • 21 commissioning tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 4.4.5 parameter channel examples 4.4.5.1 request first element of pnu964 value the following information is used for this request. The request for the master is: the slave responds to the write request with a profinet write ...

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    Commissioning vacon • 22 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4.4.5.2 request all elements of pnu964 value the following information is used for this request. The request from the master is: the slave responds to the write request with a profinet write response header. The ...

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    4 vacon • 23 commissioning tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 the returned value consists of six words (0x42 means word, 0x06 is the number of values returned), and the values are 0x01ba, 0x0002, 0x0197, 0x07dc, 0x0b5f, and 0x0001. Thus the following infor- mation can be determined abo...

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    Commissioning vacon • 24 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 the slave responds to the read request: the parameter value reveals that the format of the value is "word" (0x42), there is one value in the response (0x01) and the actual value is 0x000a. Because this value was ...

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    5 vacon • 25 communications tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 5. C ommunications 5.1 parameters of the profidrive table 32. Profidrive basic parameters pnu significance data type explanation 915 selection switch for do io data in the setpoint tele- gram array[n] unsigned16 describes t...

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    Communications vacon • 26 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.1.1 profidrive parameters for profinet io communication interface 5.1.2 profidrive signal numbers in vacon ® 100 975 do identification array[n] unsigned16 an array is structured in the following way: index mea...

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    5 vacon • 27 communications tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 52 active current (torque proportional) 10105 54 active power 10106 57 speed actual value a 10107 58 drive status/fault word 10108 100 vacon pdo1 10110 vacon 16-bit process data out 101 vacon pdo2 10110 vacon 16-bit process...

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    Communications vacon • 28 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.2 vendor-specific profidrive parameters table 35. Profidrive drive-specific parameters pnu significance data type explanation 9900 test parameter (non- array) unsigned16 for testing purposes. Does not affect t...

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    5 vacon • 29 communications tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 5.3 telegrams implemented by vacon ® 100 5.3.1 telegram building blocks 5.3.1.1 stw1 - control word 1 table 36. Overview of the assignment of the bits of control word 1 bit significance speed control mode bit value is 1 bit...

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    Communications vacon • 30 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.3.1.2 zsw1 - status word 1 5.3.1.3 profidrive speed setpoint value nsoll_a normalised 16-bit speed setpoint. Nsoll_a = 0x4000 corresponds to 100% of the nominal motor speed. 5.3.1.4 profidrive speed actual val...

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    5 vacon • 31 communications tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 • bit 4 = ramp stop mode: 0: stop mode is unmodified. 1: stop mode is overridden to "ramping". • bit 5 = quick ramp time: 0: normal deceleration ramp time. 1: deceleration ramp time is switched to shorter than normal. • bit...

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    Communications vacon • 32 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.3.1.7 vendor-specific fbfixedstatusword note! This is valid for vacon standard applications. If you want to make your own application, the same bits must be defined for profidrive for them to work properly. • ...

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    5 vacon • 33 communications tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 5.3.1.11 vendor-specific process data the process data variables are vendor-specific variables that can be communicated to and from the drive. There can be up to eight process data variables communicated in a single telegra...

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    Communications vacon • 34 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.3.2 profidrive standard telegram 1 and vendor-specific variants these telegrams use the profidrive-defined control word, status word, speed setpoint value and speed actual value. It is also possible to use up ...

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    5 vacon • 35 communications tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 5.3.3 vendor-specific telegram 1 and its variant these telegrams use the vendor-specific control word, status word, speed setpoint value and speed actual value. It is also possible to use up to eight vendor-specific process...

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    Communications vacon • 36 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.3.4 vendor-specific telegram 2 and its variants these telegrams use the vendor-specific fixed and general control word, status word, speed setpoint value and speed actual value. It is also possible to use up t...

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    5 vacon • 37 communications tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 5.3.5 vendor-specific telegram 3 and its variants these telegrams use a mix of profidrive and vendor-specific data. It is possible to use also up to eight vendor-specific process data fields. Using these telegrams, the proc...

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    Fault tracing vacon • 38 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 6 6. F ault tracing when the ac drive control diagnostics detect an unusual operating condition, the drive opens a notification, for example, on the keypad. The keypad shows the ordinal number of the fault, the fau...

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    6 vacon • 39 fault tracing tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 6.2 other fault conditions the following fault tracing diagram will help you to locate and fix some of the most usual problems. If the problem persists, contact your local distributor. Figure 7. Fault tracing diagram for pro...

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    Fault tracing vacon • 40 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 6 license for lwip copyright (c) 2001, 2002 swedish institute of computer science. All rights reserved. Redistribution and use in source and binary forms, with or without modification, are permitted pro- vided that...

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    Document id: rev. A manual authoring: documentation@vacon.Com vacon plc. Runsorintie 7 65380 vaasa finland subject to change without prior notice © 2013 vacon plc. Find your nearest vacon office on the internet at: www.Vacon.Com.