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  5. Marine Installation Manual

Vacon 100 INDUSTRIAL Marine Installation Manual

Summary of 100 INDUSTRIAL

  • Page 1

    Vacon 100x vacon 100 ac drives marine installation guide ® ®.

  • Page 3: Preface

    Preface document id: dpd01773a date: 25.1.2016 about this manual this manual is copyright of vacon ltd. All rights reserved. The manual is subject to change without prior notice. About the product this manual describes the vacon 100, vacon 100 flow, and vacon 100 x drives in a marine environment, th...

  • Page 4

    Vacon · 4 tel. +358 (0)201 2121 · fax +358 (0)201 212 205.

  • Page 5: Table of Contents

    Table of contents preface about this manual 3 about the product 3 1 approvals 6 2 safety 7 2.1 the safety symbols used in the manual 7 3 receiving the delivery 8 3.1 contents of the delivery 8 3.2 removing the packaging and lifting the ac drive 8 3.2.1 weight of the ac drive 8 3.2.2 lifting the ac d...

  • Page 6: Approvals

    1 approvals these classification societies have granted a marine type approval for this vacon product. You can find the general approvals in the installation manual of your vacon 100 product. • abs (the american bureau of shipping) • bv (bureau veritas) • dnv gl (det norske veritas - germanischer ll...

  • Page 7: Safety

    2 safety 2.1 the safety symbols used in the manual this manual contains warnings and cautions, which are identified with safety symbols. The warnings and cautions give important information on how to prevent injury and damage to the equipment or your system. Read the warnings and cautions carefully ...

  • Page 8: Receiving The Delivery

    3 receiving the delivery 3.1 contents of the delivery the contents of the delivery • the ac drive and the options that you ordered • an accessories bag • the parts for the marine option • safety instructions, and the manuals for the options that you ordered • installation manual and application manu...

  • Page 9

    3.2.2 lifting the ac drive lifting the enclosed drive 1 when you lift the enclosed drive to an upright position, be careful not to damage the springs at the bottom of the drive. • when the drive tilts, the springs are squeezed. To prevent damage to the springs, do not keep the drive tilted for an un...

  • Page 10: Mounting

    4 mounting 4.1 dimensions of the ac drive with the marine option other dimensions can be found in the installation manual of your vacon 100 product. For the dimensions of the vacon 100 x product, see its installation manual. 4.1.1 dimensions of the wall-mounted drives 4.1.1.1 dimensions of the wall-...

  • Page 11

    4.1.1.2 dimensions of the the wall-mounted drive with the marine option, mr5 17 (0.67) 441 (17.36) 406 (15.98) 144 (5.67) 214 (8.43) 115 (4.53) 4 x Ø6 (0.24) fig. 3: dimensions of the wall-mounted drive with the marine option, mr5, [mm (in)] mounting vacon · 11 24-hour support +358 (0)201 212 575 · ...

  • Page 12

    4.1.1.3 dimensions of the the wall-mounted drive with the marine option, mr6 17 (0.67) 576 (22.68) 540 (21.26) 195 (7.68) 229 (9.06) 148 (5.83) 4 x Ø8 (0.31) fig. 4: dimensions of the wall-mounted drive with the marine option, mr6, [mm (in)] vacon · 12 mounting 4 tel. +358 (0)201 2121 · fax +358 (0)...

  • Page 13

    4.1.1.4 dimensions of the the wall-mounted drive with the marine option, mr7 17 (0.67) 680 (26.77) 645 (25.39) 237 (9.33) 259 (10.20) 190 (7.48) 4 x Ø8 (0.31) fig. 5: dimensions of the wall-mounted drive with the marine option, mr7, [mm (in)] mounting vacon · 13 24-hour support +358 (0)201 212 575 ·...

  • Page 14

    4.1.1.5 dimensions of the wall-mounted drive with the marine option, mr8 39 (1.54) 1033 (40.67) 315 (12.40) 245 (9.65) 5 (0.20) 10 (0.39) 390 (15.35) 1111 (43.74) 4 x Ø11 (0.43) fig. 6: dimensions of the wall-mounted drive with the marine option, mr8, [mm (in)] vacon · 14 mounting 4 tel. +358 (0)201...

  • Page 15

    4.1.1.6 dimensions of the wall-mounted drive with the marine option, mr9 1220 (48.03) 522 (20.55) 290 (11.42) 502 (19.76) 5 (0.20) 411 (16.18) 1298 (51.10) 10 x Ø12 (0.47) Ø11 (0.43) fig. 7: dimensions of the wall-mounted drive with the marine option, mr9, [mm (in)] 4.1.2 dimensions of the enclosed ...

  • Page 16

    4.1.2.1 dimensions of the enclosed drive with the marine option, mr8 b 86 (3.39) b b-b a-a 13 (0.51) 383 (15.08) 4 x Ø12 (0.47) 2 x Ø13 (0.51) 335 (13.19) 548 (21.57) 936 (36.85) 2124 (83.62) 2170 (85.43) 13 (0.51) 672 (26.46) 0 -15 (0.59) 446 (17.56) a a 781 (30.75) 0 -15 (0.59) fig. 8: dimensions ...

  • Page 17

    4.1.2.2 dimensions of the enclosed drive with the marine option, mr9 b 86 (3.39) b a-a 535 (21.06) 646 (25.43) 548 (21.57) 936 (36.85) 2124 (83.62) 2170 (85.43) 672 (26.46) 0 -15 (0.59) a a 781 (30.75) 0 -15 (0.59) b-b 13 (0.51) 548 (21.57) 13 (0.51) 4 x Ø12 (0.47) fig. 9: dimensions of the enclosed...

  • Page 18

    4.1.2.3 dimensions of the enclosed drive with the marine option, mr10 b 86 (3.39) b b-b 548 (21.57) a-a 535 (21.06) 646 (25.43) 548 (21.57) 936 (36.85) 2124 (83.62) 2170 (85.43) 13 (0.51) 672 (26.46) 0 -15 (0.59) a a 781 (30.75) 0 -15 (0.59) 4 x Ø12 (0.47) 13 (0.51) fig. 10: dimensions of the enclos...

  • Page 19

    4.1.2.4 dimensions of the enclosed drive with the marine option, mr12 b 86 (3.39) b a-a b-b 1148 (45.20) 548 (21.57) 548 (21.57) 1246 (49.06) 548 (21.57) 2124 (83.62) 2170 (85.43) 672 (26.46) 0 -15 (0.59) a a 781 (30.75) 0 -15 (0.59) 13 (0.51) 13 (0.51) 4 x Ø12 (0.47) 1135 (44.69) fig. 11: dimension...

  • Page 20

    4.2 installation requirements in the marine environment, the power distribution system is normally divided into 3 zones. The vacon 100 drives are type-approved in these zones. • special power distribution zone • general power distribution zone • passenger accommodation zone the vacon 100 drives are ...

  • Page 21

    4.2.1 the maximum vibration the manufacturer has made a vibration test on the ac drive with these values. Refer to the test standard iec 60068-2-6 for more information. The vibration of the drive must not exceed these values. • 2-13.2 hz, amplitude ±1mm • 13.2-100 hz, acceleration ± 0.7 g you must a...

  • Page 22

    Instead of mitigating the high-frequency emissions locally, in high-power or special installations it is more economical to make a system-wide high-frequency compatibility analysis. In the analysis you can find the problems and then do the necessary mitigation actions. This is called emc planning. F...

  • Page 23

    4.3.3 installing a drive in a grounded network: 525-690 v, enclosure sizes mr10-mr12, and the enclosed drives the 525-690 v drives, enclosure sizes mr10-mr12, and enclosed drives are targeted to installations in machine rooms or other similar locations. Because the immunity level of devices that are...

  • Page 24

    4.4 installation procedure 4.4.1 installation of wall-mounted drives in a marine environment installation procedure, mr4-mr9 1 mr4-mr7: attach the components of the marine option. Use 4 pcs of Ø 8 mm / 0.31 in screws. • tighten the screw so that it is tight, but so that the bracket (a) does not defo...

  • Page 25

    2 mr8: attach the installation frame to the wall. You can use screws or welding. Attach the drive to the installation frame. Use: a ) 6 pcs of m8 nuts tightened to a minimum torque of 20 nm b ) 4 pcs of 8 mm spring washers c ) 4 pcs of 8 mm washers d ) 4 pcs of m8 x 20 mm combi screws tightened to a...

  • Page 26

    1 mr8-mr12: attach the upper damper to the wall. You can use screws or welding. Attach the protection grilles of the cabinet with m5 x 12 mm screws. Attach the handle that you can find in the accessories bag to the holes in the cabinet door with m8 x 40 mm bolts and m8 nuts. A ) the upper damper b )...

  • Page 27

    3 mr9-mr12: to attach the upper damper, use: a ) an m12 x 30 mm bolt tightened to a 60-70 nm torque b ) a 12 mm plain washer c ) an m12 nut tightened to a 60-70 nm torque b c a mounting vacon · 27 24-hour support +358 (0)201 212 575 · email: vacon@vacon.Com 4.

  • Page 28: Commissioning and Additional

    5 commissioning and additional instructions 5.1 maintenance see the complete list of maintenance tasks in the installation manual of your vacon 100 product. Table 5: the maintenance intervals and tasks for the marine option maintenance interval maintenance task regularly do a check of the installati...

  • Page 30

    Document id: rev. A sales code: doc-ins100ma+dluk vacon ltd member of the danfoss group runsorintie 7 65380 vaasa finland www.Danfoss.Com.