Festool Domino Machine Instruction Manual - page 25
we discussed earlier. Simple to do, just
set the height pointer to 25mm and lock
the fence as shown in this photo (the
Domino body has been removed from the
fence so you can more easily see the
height setting).
Now make a mark on each leg about half
the maximum height of the skirt down
from the top of each leg on the two faces
which will form the inside top of the leg.
Make this mark with an adjustable square
set to the desired length so it is the same
on all four legs. Set the square aside and
don’t move the setting as we will need it
to align the Domino mortise we will cut in
the ends of each skirt piece. The mark
indicates the centerline for the mortise
relative to the top of each leg and the
fence height setting establishes the cen-
terline for the mortise relative to the out-
side of each leg. Put on the cutter you
need, set the mortise width to minimum,
and set the depth of cut to be half the
nominal length of the Domino tenon you
intend to use. As I recall I used a 10mm
x 50mm for these legs so the mortise
depth was set to 25mm.
Place the Domino fence on the leg sur-
face where you want the mortise and
slide it to where the centerline mark
aligns with the mark you made on the leg
blank, turn on the Domino machine and
make the cut.
You will be amazed at how
accurately you can position
these mortises with “just” the
visual reference marks. Us-
ing an adjustable square or
other “story stick” and a sharp
pencil or knife to make the
mark, both mortises in each of
the four legs will be very close
to being in exactly the same
place. And, it will only take a
few minutes to cut all eight
mortises.
Thank you Domino ma-
chine!
(Note: you can also just hook
the spring loaded pins over
the ends of the leg and skirt to align them
for this cut as well, if you want to.)
Take each leg blank to the band saw and
follow the leg shape you drew on one
side of the cabrio leg with the template.
Save the off cut piece and tape it back in
place with clear package wrap tape. If
you look carefully at the photo on the bot-
tom of the last page you can see the saw
kerf and the glare of the package tape
holding the off cut piece on the leg blank
shown.
The taped-on off cut piece reestablishes
a flat surface for making the second leg
profile cut on the band saw. When you
get finished with all four legs, you will
have quite a stack of scrap as shown in
the photo on the next page.