Festool Domino Machine Instruction Manual - page 27
machining Domino mortises on the
inside of the skirts as shown in this
photos.
Invert the now finished top on a soft,
flat surface. I use a rubber sanding
pad but an old blanket will work as
well. You do not want to scratch the
top you worked so hard to polish.
Don’t worry though, if you do
scratch it, you can remove the
scratch by repolishing.
The easiest way to cut the Domino
mortises into the inside of the skirts
is to cut them while the skirt and leg
assembly is clamped to the flat ref-
erence surface. Remember that the
distance from the base of the Dom-
ino fence to the centerline of the cutter is
10mm. If you use a 6mm cutter with the
base on the reference surface a 6mm slot
will be centered up 10mm leaving a 7mm
distance from the bottom of the slot to the
reference surface which is on the same
plane that the bottom of the top will be on
when you mate the two components to-
gether.
It is easy to make a tongue
block with the base of the
tongue up slightly less than
7mm from stock that is
12mm thick. That will pre-
sent a 5mm tongue to insert
into the 6mm slot cut on the
inside of the skirts. By keep-
ing the bottom of the tongue
a bit less than 7mm, when
you screw that block to the
underside of the table top the
tongue will press the skirt
firmly to the top while still al-
lowing it to move with normal
seasonal changes in humid-
ity.
You can also cut these mortises from the
top side if you want more bottom of slot to
underside of top dimension. Set the
Domino fence height to wherever you
want the center of the slot. Add on the
auxiliary base for stability. Place the
fence on the top edge of the skirt with the
auxiliary fence held to the inside face of
the skirt and make the cuts. Machine
tongue blocks to match, screw them