Festool Domino Machine Instruction Manual - page 74
Here is a shot of the maple top plate slid-
ing onto the Domino tenons near the
top of the leg. I used pocket hole
screws to hold the maple top plate to
the leg instead of glue so I can take
this assembly apart later if I ever
need to. It also allows the customer
to take it apart to move the table
without the legs in place if they want
to. However, pocket hole screws
alone are not very strong in a bend-
ing force such as this joint will have
to endure. That is where the ex-
treme strength of the Domino tenons
add the necessary structural sup-
port, and make possible a moving
leg butterfly leaf table.
Before we move on we have to re-
member that the maple top plate itself is
a piece of solid wood, so we need to ac-
commodate it’s natural wide grain move-
ment as well.
This is easily
done with a
neat Domino
“trick.” Drill the
through holes to
be larger than
the diameter of
the attachment
screws. Center
a Domino mor-
tise about 5mm
to 10mm deep
on those at-
tachment holes
as shown here.
If the maple top
plate wide grain
moves relative
to the long grain
of the torsion
box fillers, it can
slide in the over-
sized hole with the washer head of the
attachment screw riding on the shoulder
left at the bottom of the Domino mortise.
Keep this “trick” in mind any time you
need to accommodate the movement of
solid woods on surfaces which don’t
show. It is fast, easy, and very effective.