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- Installation Manual
KEB COMBIVERT F5 Installation Manual
Summary of COMBIVERT F5
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C o m b i v e r t original manual mat.No. Rev. 00f5nes-k000 1k gb installation manual f5 with safety function „sto“ control circuit.
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Gb - 3 table of contents 1. Preface ..............................................................................................................5 1.1 general ................................................................................................................................. 5 1.2 vali...
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Gb - 4 table of contents.
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Gb - 5 preface 1. Preface 1.1 general first we would like to welcome you as a customer of the company karl e. Brinkmann gmbh and congratulation to the purchase of this product. You have decided for a product on highest technical niveau. The described hard- and software are developments of the karl e...
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Gb - 6 preface the suspension of liability is especially valid also for operation interruption loss, loss of profit, data loss or other damages. This is also valid, if we referred first to the possibility of such damages. If single regulations should be or become void, invalid or impracticable, the ...
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Gb - 7 preface combivert f5 inverter with integrated safety technology correspond to the following nu - merical code: control hw used inverter control sw operating mode (ud.02) 1kf5x30-0009 2kf5x30-0008 up to housing size e from housing size g xxf5kxx-xxxx application with encoder interface multi xx...
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Gb - 8 control 2. Control 2.1 features of the control the control provides the following analog and digital functions: • hardware allocation of digital and analog inputs and outputs. • hsp5 interface for the connection with an operator or via special cable (00f50c0-0010) with a pc • hardware of the ...
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Gb - 9 control 2.2.1 led1 if the combivert f5 is operated without plugged operator, the inverter state can be read from integrated status led.. Led status function off unit switched off on unit ready for operation flashing unit in malfunction 2.2.2 hsp5 interface x4a the hsp5 interface x4a serves fo...
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Gb - 10 control 2.3 connection of the control the following instructions must be observed at connection: attention prevent emc malfunctions • use shielded / drilled cables • lay shield on one side of the inverter onto earth potential • install control cables and power cables separately (approx. 10…2...
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Gb - 11 control front view side view 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 a) b) a) pusher b) connecting wire hole 2.4 assignment of the terminal strip x2a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 29 30 pin name description specifications 1 0v digital m...
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Gb - 12 control 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 29 30 pin name description specifications 13 o2 programmable digital outputs (assignment ex factory see chapter 2.4.2) 2 short-circuit proof digital 24 v outputs specified according to iec61131-2 imax = ...
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Gb - 13 control 2.4.1 connection of the digital inputs connection of the digital inputs with internal voltage supply with external voltage supply 12 11 6 8 10 5 4 3 7 9 12 11 6 8 10 5 4 3 7 9 + factory setting of the digital inputs operating mode input general multi/servo rst reset reset st control ...
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Gb - 14 control 5 7 3 9 1113 6 8 4 101214 factory setting of the digital outputs operating mode input general multi/servo o1 ready signal ready signal o2 switch at actual value=setpoint value switch at actual value=setpoint value 2.4.3 connection of the analog inputs examples for the connection of t...
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Gb - 15 control 2.4.4 connection of the analog outputs connection of the analog outputs 23 21 2224 i max= 10ma 0…10vdc i max= 10ma 0…10vdc factory setting of the analog outputs operating mode input general multi/servo ao1 output frequency 0…100 hz speed actual value 0…3000 rpm ao2 apparent current 0...
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Gb - 16 control 2.5 assignment of the terminal block x2b x2b pin name i/o 1 2 3 5 6 7 8 9 10 4 1 sto1+ input sto channel 1 2 sto1+ 3 sto1- 4 sto1- 5 sto2+ input sto channel 2 6 sto2+ 7 sto2- 8 sto2- 9 sto-out output sto 10 sto-out the individual channels are designed potential-free, so 24v and 0 v c...
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Gb - 17 safety function sto 3. Safety function sto only qualified staff uncontrolled start of the drive is possible by improper instal- lation of the safety technology. This may cause death, serious bodily injuries or substantial damage to property. Therefore the safety function may only be installe...
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Gb - 18 safety function sto regular electromechanical equipment are liable to abrasion. Loss of these equipment occurs by using the sto function and the maintenance costs are reduced. Characteristic data for „safe torque off“ • power supply for the rotation direction of the motor is interrupted (fre...
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Gb - 19 safety function sto calculation of the jerk: rotation angle of the jerk w r [°] = 180° ––––––––––––––––––––––––––––––––– pole-pair number p • gear reduction ratio g this behaviour can occur either by a short circuit of the igbts or by interconnection (also short circuit) of the control drive...
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Gb - 20 safety function sto 3.5 functional description the combivert with integrated safety function meets the following function according to iec 61800-5-2: • „safe torque off" (sto) the safety-related disconnection according to sto is reached by a two-cannel opto-coupler blockage. The supply of th...
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Gb - 21 safety function sto 3.6 wiring examples 3.6.1 direct switching off with emergency stop switch u v w pe m x1a x4a 1 - sto1+ 2 - sto1+ 3 - sto1- 4 - sto1- 5 - sto2+ 6 - sto2+ 7 - sto2- 8 - sto2- 9 - sto-out 10 - sto-out terminal strip x2b + - 24vdc 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 x...
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Gb - 22 safety function sto 3.6.2 direct switching off with emergency stop switch and monitoring of the wiring u v w pe m x1a x4a terminal strip x2b + - 24vdc diagnosis power circuit control circuit safety module 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 x2a 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29...
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Gb - 23 safety function sto 3.6.3 direct switching off by safety module with test pulses u v w pe m x1a x4a terminal strip x2b diagnosis power circuit control circuit open closed s1 s2 safety device receipt safety module 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 x2a 1 3 5 7 9 11 13 15 17 19 21 23 ...
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Gb - 24 safety function sto 3.6.4 wiring ss1 at tripping ss1 (safe stop 1) the drive is only disconnected from supply when it has reached a standstill [iec 61800-5-2]. The stop mode is not directly requested, but the maximum time until reaching the standstill is estimated. This period is loaded in a...
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Gb - 25 safety function sto the following adjustments must be done in combivert for the function „drive stop“: parameter adjustment pn.03 „reaction to error prog. Input“ 1: quick stopping; modulation off; no auto - matic restart function: if the selected input becomes active, the drive decelerates w...
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Gb - 26 annex 4. Certification 4.1 annex to the declaration of conformity annex to the declaration of conformity ec for systems with functional safety: product designation: inverter - type series xxf5kxx-xxxx xxf5lxx-xxxx xxf5pxx-xxxx herewith we declare that the safety module described above corres...
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Gb - 27 annex the conformity was confirmed by the tÜv rheinland with the ec type examination 01/205/5141/11. The number and address of the indicated constitution: nb 0035 tÜv rheinland industrie service gmbh alboinstr. 56, 12103 berlin germany tel.: +49 30 7562-1557 fax: +49 30 7562-1370 e-mail: tuv...
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Gb - 28 revision history 5. Revision history revision date description rev.1d 2011-02 first published version rev.1e 2011-08 correction: assignment of the terminal strip; resolution: 11 bit + sign rev.1f 2012-01 inscribed certification number; typing error chapter 3.3.6 in german corrected rev.1g 20...
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Gb - 29 notices.
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Keb antriebstechnik austria gmbh ritzstraße 8 • a-4614 marchtrenk fon: +43 7243 53586-0 • fax: +43 7243 53586-21 net: www.Keb.At • mail: info@keb.At keb antriebstechnik herenveld 2 • b-9500 geraadsbergen fon: +32 5443 7860 • fax: +32 5443 7898 mail: vb.Belgien@keb.De keb power transmission technolog...