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Vega VEGAPULS 62 Operating Instructions Manual

Manual is about: Radar sensor for continuous level measurement of liquids

Summary of VEGAPULS 62

  • Page 1

    Operating instructions vegapuls 66 4 … 20 ma/hart - two-wire document id: 28438.

  • Page 2: Contents

    2 contents vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 contents 1 about this document ............................................................................................................... 4 1.1 function ..............................................................................

  • Page 3

    3 contents vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 8.1 maintenance .................................................................................................................. 51 8.2 rectify faults ...................................................................................

  • Page 4: 1  About This Document

    4 1 about this document vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup of the instrument. Further- morethereareimportantinstructionsformaintenance,f...

  • Page 5: 2  For Your Safety

    5 2 for your safety vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the...

  • Page 6

    6 2 for your safety vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 during the entire duration of use, the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula- tions. To avoid ...

  • Page 7

    7 2 for your safety vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 • ic: 3892a-ps6566 modificationsnotexpresslyapprovedbyvegawillleadtoexpiryof the operating licence according to fcc. Vegapuls 66 is in conformity with part 15 of the fcc regulations. Take note of the respective operating reg...

  • Page 8: 3  Product Description

    8 3 product description vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 3 product description 3.1 configuration the scope of delivery encompasses: • radar sensor • documentation – quick setup guide vegapuls 66 – instructions for optional instrument features – ex-specific"safety instructions"...

  • Page 9

    9 3 product description vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 3 2 1 fig. 1: vegapuls 66 - flange version with plastic housing 1 housing cover with integrated plicscom (optional) 2 housing with electronics 3 process fitting with antenna system thetypelabelcontainsthemostimportantdat...

  • Page 10

    10 3 product description vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 ableformeasurementofliquidsandsolidsunderextremelydifficult process conditions such as buildup, condensate and foam generation as well as vigorous product movement. With the version without antenna horn, the antenna sys...

  • Page 11

    11 3 product description vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside. Unless otherwise indicated, the packages must be stored only under the follow...

  • Page 12

    12 3 product description vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 youcanfindfurtherinformationinthesupplementaryinstructions "plicsmobile t61" (document-id 37700). The protective cover protects the sensor housing against soiling and intense heat from solar radiation. Youwillfindadditi...

  • Page 13: 4 Mounting

    13 4mounting vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 4 mounting 4.1 general instructions select an installation position you can easily reach for mounting and connectingaswellaslaterretrofittingofadisplayandadjustment module. The housing can be rotated by 330° without the use of any ...

  • Page 14

    14 4mounting vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 1 3 2 100% 0% 4 fig. 3: measuring range (operating range), max. Measuring distance and refer- ence plane 1 full 2 empty (max. Measuring distance) 3 measuring range 4 reference plane information: if the medium reaches the antenna, b...

  • Page 15

    15 4mounting vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 the instrument is suitable for standard and extended ambient condi- tions acc. To din/en/iec/ansi/isa/ul/csa 61010-1. 4.2 mounting instructions when mounting the vegapuls 66, keep a distance of at least 500 mm (19.69 in) to the ves...

  • Page 16

    16 4mounting vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 fig. 6: vessel with conical bottom donotmounttheinstrumentsinorabovethefillingstream.Makesure thatyoudetecttheproductsurface,nottheinflowingproduct. Fig. 7: inflowing liquid the socket piece should be dimensioned in such a way that...

  • Page 17

    17 4mounting vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 ca. 10 mm fig. 8: recommended socket mounting if the socket height cannot be maintained, an antenna extension will benecessary.Thispreventsfromfalsereflectionsofthesocketpiece. Ca. 10 mm fig. 9: tube extension tip: vegapuls 66 is o...

  • Page 18

    18 4mounting vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 the mounting location of the radar sensor should be a place where no otherequipmentorfixturescrossthepathofthemicrowavesignals. Vessel installations such as for example, ladders, limit switches, heat- ing spirals, struts etc. Can c...

  • Page 19

    19 4mounting vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 as an alternative, sensors with guided microwave can be used. These areunaffectedbyfoamgenerationandarebestsuitedforsuchap- plications. Byusingastandpipe,theinfluenceofvesselinstallationsandturbu- lence can be excluded. Under these...

  • Page 20

    20 4mounting vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 100% 0% 1 > 500 mm fig. 14: vegapuls 66 in a bypass tube. The polarisation marking on the process fitting must be in one plane with the tube holes or the tube connection openings. 1 marking of the polarisation direction when the se...

  • Page 21

    21 5 connecting to power supply vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must onl...

  • Page 22

    22 5 connecting to power supply vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 metric threads in the case of instrument housings with metric thread, the cable glands are screwed in at the factory. They are sealed with plastic plugs as transport protection. You have to remove these plugs bef...

  • Page 23

    23 5 connecting to power supply vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 6. Lift the opening levers of the terminals with a screwdriver (see following illustration) 7. Insert the wire ends into the open terminals according to the wir- ing plan fig. 16: connection steps 6 and 7 8. Pres...

  • Page 24

    24 5 connecting to power supply vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 5 5 5 5 1 2 4 3 fig. 17: material versions, single chamber housing 1 plastic 2 aluminium 3 stainless steel (precision casting) 4 stainless steel (electro-polished) 5 filter element for air pressure compensation o...

  • Page 25

    25 5 connecting to power supply vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 i2c display 1 1 2 5 6 7 8 fig. 19: wiring plan - single chamber housing 1 voltage supply, signal output 5.4 wiring plan, double chamber housing the following illustrations apply to the non-ex as well as to the ex...

  • Page 26

    26 5 connecting to power supply vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 1 3 2 display 1 2 5 6 7 8 i²c fig. 21: electronics compartment - double chamber housing 1 plug connector for vegaconnect (i²c interface) 2 internal connection cable to the connection compartment 3 terminals for v...

  • Page 27

    27 5 connecting to power supply vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 i2c 1 1 2 fig. 23: wiring plan - double chamber housing 1 voltage supply, signal output 5.5 wiring plan, double chamber housing ex d 1 2 3 4 5 fig. 24: double chamber housing 1 housing cover - connection compartm...

  • Page 28

    28 5 connecting to power supply vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 1 3 2 display 1 2 5 6 7 8 i²c fig. 25: electronics compartment - double chamber housing 1 plug connector for vegaconnect (i²c interface) 2 internal connection cable to the connection compartment 3 terminals for v...

  • Page 29

    29 5 connecting to power supply vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 1 1 2 fig. 27: wiring plan, ex-d-ia double chamber housing 1 voltage supply, signal output 5.6 wiring plan - version ip 66/ip 68, 1 bar 1 2 fig. 28: wire assignment, connection cable 1 brown (+) and blue (-) to p...

  • Page 30: Module Plicscom

    30 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. It can be mounted ...

  • Page 31

    31 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 fig. 29: insert display and adjustment module note: ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher lid with an inspection ...

  • Page 32

    32 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 – movetothemenuoverview – confirmselectedmenu – edit parameter – save value • [->] key to select: – menuchange – select list entry – select editing position • [+] key: – change value of the par...

  • Page 33

    33 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 100% 0% 1,5 m (59.1 ") 15 m (590.6 ") 2 1 3 fig. 31: parameterization example 1 min. Level = max. Measuring distance 2 max. Level = min. Measuring distance 3 reference plane for this adjustment...

  • Page 34

    34 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 with [+] and save with [ok]. The cursor jumps now to the distance value. 4. Enter the distance value in m for empty vessel (e.G. Distance from the sensor to the vessel bottom) corresponding to ...

  • Page 35

    35 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Apartfromthemedium,thevesselshapecanalsoinfluencethe measurement. T...

  • Page 36

    36 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 if a linearisation curve is selected, the measuring signal is no longer necessarilylineartothefillingheight.Thismustbeconsideredbythe user especially when setting the switching point on the lim...

  • Page 37

    37 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 display unit volume ▼ l ▼ scaling 0 % = 0.0 l 100 % = 100.0 l a background lighting integrated by default can be adjusted via the adjustment menu. The function depends on the height of the supp...

  • Page 38

    38 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 curve selection echo curve ▼ information: the trend recording is not activated when being shipped. It must be started by the user via the menu item "start trend curve". A comparison of the echo...

  • Page 39

    39 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 2. Select the menu item "service" with [->]andconfirmwith[ok]. Now the menu item "false signal suppression" is displayed. 3. Confirm"false signal suppression - change now" with [ok] and select ...

  • Page 40

    40 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 in hart multidrop mode, the current is constantly 4 ma. This value does not change even in case of failure. Current output characteristic: 4-20 ma ▼ failure mode: 22 ma ▼ min.Current3.8ma ▼ int...

  • Page 41

    41 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 menu item resetvalue medium liquid vessel form not known damping 0 s linearisation linear sensor-tag sensor displayed value distance extended settings none current output - characteristics 4 … ...

  • Page 42

    42 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 • italiano • netherlands • japanese • chinese language german the functional safety is already activated ex factory for instruments withsilqualification.Forinstrumentsexfactorywithoutsilqualifi...

  • Page 43

    43 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 • inner diameter of the standpipe (with standpipe versions) • vessel form • damping • linearisation curve • sensor-tag • displayed value • display unit • scaling • current output • unit of meas...

  • Page 44

    44 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 date of manufacture software version • date of last change using pc: date of the last change of sensor parameters via pc last change using pc • sensordetails,e.G.Approval,processfitting,seal,me...

  • Page 45

    45 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 display basic adjustment 2 ▶ display diagnostics service info displayed value 2.1 scaled display unit 2.2 volume ▼ l ▼ scaling 2.3 0 % = 0.0 l 100 % = 100.0 l backlight 2.4 switchedoff ▼ diagno...

  • Page 46

    46 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 info basic adjustment 5 display diagnostics service ▶ info instrument type 5.1 serial number date of manufacture 5.2 software version last change using pc 5.3 sensor characteristics 5.4 display...

  • Page 47: Adjustment Programs

    47 7 set up with pactware and other adjustment programs vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 7 set up with pactware and other adjustment programs 7.1 connect the pc 3 1 2 fig. 32: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegaconnect 3 sen...

  • Page 48

    48 7 set up with pactware and other adjustment programs vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 • vegaconnect • power supply unit or processing system 4 1 2 3 fig. 34: connecting the pc via hart to the signal cable 1 vegapuls 66 2 hart resistance 250 Ω (optional depending on evaluati...

  • Page 49

    49 7 set up with pactware and other adjustment programs vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 further setup steps are described in the operating instructions manu- al "dtm collection/pactware"attachedtoeachdtmcollectionand which can also be downloaded from the internet. Detailed de...

  • Page 50

    50 7 set up with pactware and other adjustment programs vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 7.4 saving the parameterisation data it is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purposes. Thevegadtmcollec...

  • Page 51

    51 8maintenanceandfaultrectification vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 8 maintenanceandfaultrectification 8.1 maintenance if the device is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsible for taki...

  • Page 52

    52 8maintenanceandfaultrectification vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 error cause rectification e013 no measured value available sensor in boot phase sensordoesnotfindanecho,e.G.Duetofaultyinstallation or wrong parameter adjustment e017 adjustment span too small carry out a fr...

  • Page 53

    53 8maintenanceandfaultrectification vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 youcanfindthecurrentinstrumentsoftwareaswellasdetailed information on the procedure in the download area of our homepage: www.Vega.Com. Caution: instruments with approvals can be bound to certain software ve...

  • Page 54: 9 Dismount

    54 9 dismount vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters "m...

  • Page 55: 10 Supplement

    55 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 10 supplement 10.1 technical data general data 316l corresponds to 1.4404 or 1.4435 materials,wettedparts Ʋ processfitting 316l, alloy c22 (2.4602) plated Ʋ antenna 316l, alloy c22 (2.4602) Ʋ antenna impedance cone ptfe(tfm1600...

  • Page 56

    56 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 hart output values Ʋ 1. Hart value (primary value) distance to the level Ʋ 2. Hart value (secondary value) distance to the level - scaled (for example hl, %) resolution, digital > 1 mm (0.039 in) input variable measuredvariable...

  • Page 57

    57 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 deviation 12) see diagrams 1,0 m (3.28 ft) 35 m (114.8 ft) 20 mm (0.788 in) 10 mm (0.394 in) - 10 mm (- 0.394 in) - 20 mm (- 0.788 in) 0 fig. 36: deviation vegapuls 66 influenceoftheambienttemperaturetothesensorelectronics 13) ...

  • Page 58

    58 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 processtemperature(measuredontheprocessfittingdependingonprocessseal Ʋ fkm(a+pgltfpm70.16-06) -40…+150°c(-40…+302°f) Ʋ ffkm(kalrez6375) -20…+150°c(-4…+302°f) Ʋ siliconefepcoated(a+pfep-o- seal)-viton -40…+150°c(-40…+302°f) Ʋ ep...

  • Page 59

    59 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 electromechanical data - version ip 66/ip 67 and ip 66/ip 68; 0.2 bar cable entry/plug 15) Ʋ single chamber housing – 1xcableglandm20x1.5(cable:ø5…9mm),1x blindplugm20x1.5 or: – 1xclosingcapm20x1.5;1xblindplugm20x1.5 or: – 1 x ...

  • Page 60

    60 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 display and adjustment module voltage supply and data transmission through the sensor indication lc display in dot matrix adjustment elements 4 keys protection rating Ʋ unassembled ip 20 Ʋ mounted into the sensor without cover ...

  • Page 61

    61 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 housing material version ip-protection class nemaprotection aluminium single chamber ip 66/ip 68 (0.2 bar) ip 68 (1 bar) type 6p type 6p double chamber ip 66/ip 67 ip 66/ip 68 (0.2 bar) ip 68 (1 bar) type 4x type 6p type 6p sta...

  • Page 62

    62 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 10.2 dimensions housing in protection ip 66/ip 68 (0.2 bar) ~ 69 mm (2.72") ø 77 mm (3.03") 112 mm (4 13 / 32 ") m20x1,5/ ½ npt ~ 69 mm (2.72") ø 77 mm (3.03") 117 mm (4.61" ) m20x1,5/ ½ npt ~ 87 mm (3.43") m16x1,5 ø 84 mm (3.3...

  • Page 63

    63 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 housing in protection ip 66/ip 68 (1 bar) 117 mm (4.61" ) ~ 103 mm (4.06") ø 77 mm (3.03") 116 mm (4.57" ) ~ 150 mm (5.91") ø 84 mm (3.31") 120 mm (4.72" ) ~ 105 mm (4.13") ø 84 mm (3.31") m20x1,5 2 m20x1,5/ ½ npt m16x1,5 3 m20...

  • Page 64

    64 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 vegapuls 66, standard version with rinsing air connection 1 2 136 mm (5.35" ) y 21,5 mm (0.85") 55 mm (2.17") 67 mm (2.64") y dn 50 pn 40 - dn 80 pn 40 68 dn 100 pn 16 113 dn 150 pn 16 205 dn 200 pn 16 296 dn 250 pn 16 380 2" 1...

  • Page 65

    65 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 vegapuls 66, high temperature versions 200 mm (7.87" ) 337 mm (13.27" ) 2 1 fig. 41: vegapuls 66, high temperature version 1 for process temperatures up to 250 °c (482 °f) 2 for process temperatures up to 400 °c (752 °f).

  • Page 66

    66 10 supplement vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927 10.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Vega produktfamilien sind weltweit geschützt durch gewerbliche schutzrechte. Nähere in...

  • Page 67

    67 notes vegapuls 66 • 4 … 20 ma/hart - two-wire 28438-en-170927.

  • Page 68

    Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 28438-en-170927 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...