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  5. Operating Instructions Manual

Vega VEGAPULS 62 Operating Instructions Manual

Manual is about: Radar sensor for continuous level measurement of liquids

Summary of VEGAPULS 62

  • Page 1

    Operating instructions vegapuls 66 standpipe ver- sion 4 … 20 ma/hart - two-wire document id: 28741.

  • Page 2: Contents

    2 contents vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ...............................

  • Page 3

    3 contents vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 8.2 rectify faults ................................................................................................................... 38 8.3 exchanging the electronics module ..........................................

  • Page 4: 1  About This Document

    4 1 about this document vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultre...

  • Page 5: 2  For Your Safety

    5 2 for your safety vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During wo...

  • Page 6

    6 2 for your safety vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 2.6 ce conformity thedevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byaffixingthecemarking,weconfirmsuccessfultestingofthe product. Youcanfindthececertificateofconformityinthedownloadsectio...

  • Page 7

    7 2 for your safety vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 2.10 environmental instructions protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving com...

  • Page 8: 3  Product Description

    8 3 product description vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 3 product description 3.1 configuration the scope of delivery encompasses: • vegapuls 66 radar sensor • documentation – this operating instructions manual – safetymanual31338"vegapuls series 60 - 4 … 20...

  • Page 9

    9 3 product description vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 1 2 3 fig. 1: vegapuls 66 in flange version up to 150 °c with plastic housing 1 housing cover with integrated plicscom (optional) 2 housing with electronics 3 process fitting with standpipe antenna thet...

  • Page 10

    10 3 product description vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 • softwareversion≤3.8 3.2 principle of operation vegapuls 66 is a radar sensor in c-band (emitting frequency ap- prox. 6 ghz) for continuous level measurement. A special version of vegapuls 66 is avail...

  • Page 11

    11 3 product description vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 3.4 packaging, transport and storage your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on iso 4180. The packag...

  • Page 12: 4 Mounting

    12 4mounting vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 4 mounting 4.1 general instructions select an installation position you can easily reach for mounting and connectingaswellaslaterretrofittingofadisplayandadjustment module. The housing can be rotated by 330° witho...

  • Page 13

    13 4mounting vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 1 3 2 100% 0% 4 fig. 3: measuring range (operating range) and max. Measuring distance 1 full 2 empty (max. Measuring distance) 3 measuring range the emitted radar impulses of vegapuls 66 are electromagnetic waves....

  • Page 14

    14 4mounting vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 4.2 mounting instructions byusingthestandpipeversion,theinfluenceofturbulenceandves- sel installations, such as e.G. Heating spirals or agitators, is excluded. If turbulence or vigorous product movement occurs in ...

  • Page 15

    15 5 connecting to power supply vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage • if overvoltage surges ar...

  • Page 16

    16 5 connecting to power supply vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 housing.Thiswouldinfluencethestabilityoftheconnectionandthe tightness of the housing. If screened cable is required, connect the cable screen on both ends to ground potential. In the sensor, the...

  • Page 17

    17 5 connecting to power supply vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 7. Insert the wire ends into the open terminals according to the wir- ing plan fig. 7: connection steps 6 and 7 8. Press down the opening levers of the terminals, you will hear the terminal spri...

  • Page 18

    18 5 connecting to power supply vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 5 5 5 5 1 2 4 3 fig. 8: material versions, single chamber housing 1 plastic 2 aluminium 3 stainless steel, precision casting 4 stainless steel, electro-polished 5 filter element for air pressure...

  • Page 19

    19 5 connecting to power supply vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 i2c display 1 1 2 5 6 7 8 fig. 10: wiring plan, single chamber housing 1 voltage supply, signal output 5.4 wiring plan, double chamber housing the following illustration apply to non-ex as well ...

  • Page 20

    20 5 connecting to power supply vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 1 3 2 display 1 2 5 6 7 8 i²c fig. 12: electronics compartment, double chamber housing 1 plug connector for vegaconnect (i²c interface) 2 internal connection cable to the connection compartment ...

  • Page 21

    21 5 connecting to power supply vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 i2c 1 1 2 fig. 14: wiring plan, double chamber housing 1 voltage supply, signal output 5.5 wiring plan, double chamber housing ex d 1 2 3 4 5 fig. 15: double chamber housing 1 housing cover, con...

  • Page 22

    22 5 connecting to power supply vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 1 3 2 display 1 2 5 6 7 8 i²c fig. 16: electronics compartment, double chamber housing 1 plug connector for vegaconnect (i²c interface) 2 internal connection cable to the connection compartment ...

  • Page 23

    23 5 connecting to power supply vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 1 1 2 fig. 18: wiring plan, ex-d-ia double chamber housing 1 voltage supply, signal output 5.6 wiringplan-versionip66/ip68,1bar 1 2 fig. 19: wire assignment, connection cable 1 brown (+) and blu...

  • Page 24: Module Plicscom

    24 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. ...

  • Page 25

    25 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 fig. 20: insert display and adjustment module note: ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher cover...

  • Page 26

    26 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 – movetothemenuoverview – confirmselectedmenu – edit parameter – save value • [->] key to select: – menuchange – select list entry – select editing position • [+] key: – chang...

  • Page 27

    27 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 caution: ifthereisaseparationofliquidswithdifferentdielectricconstantin the vessel, e.G. From condensation, vegapuls 66 can detect under certain circumstances only the medium ...

  • Page 28

    28 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 2. Enter the appropriate distance value in m (corresponding to the percentage value) for the full vessel. Keep in mind that the max. Level must lie below the dead band. 3. Sav...

  • Page 29

    29 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Caution: note the following if the vegapuls 66 wi...

  • Page 30

    30 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 causemeasuredvaluefluctuations.Afalseechomemoryisthus recommended. This function enables reading out parameter adjustment data as well as writing parameter adjustment data int...

  • Page 31

    31 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 menu item resetvalue extended settings none current output - characteristics 4 … 20 ma current output - max. Current 20 ma current output - min. Current 4 ma current output - ...

  • Page 32

    32 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 basic adjustment ▶ basic adjustment 1 display diagnostics service info min.Adjustment 1.1 0.00 % = 30.000m(d) 0.665 m(d) max.Adjustment 1.2 100.00 % = 0.000m(d) 0.665 m(d) med...

  • Page 33

    33 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 service basic adjustment 4 display diagnostics ▶ service info false signal suppression 4.1 change now? Extended setting 4.2 none ▼ quick level change ▼ current output 4.3 char...

  • Page 34: Adjustment Programs

    34 7 set up with pactware and other adjustment programs vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 7 set up with pactware and other adjustment programs 7.1 connect the pc 3 1 2 fig. 22: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2...

  • Page 35

    35 7 set up with pactware and other adjustment programs vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 • vegaconnect • power supply unit or processing system 1 5 2 4 3 open twist usb lock fig. 24: connecting the pc via hart to the signal cable 1 vegapuls 66 2 hart resistan...

  • Page 36

    36 7 set up with pactware and other adjustment programs vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 further setup steps are described in the operating instructions manu- al"dtm collection/pactware"attachedtoeachdtmcollectionand which can also be downloaded from the inte...

  • Page 37

    37 7 set up with pactware and other adjustment programs vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 7.4 saving the parameter adjustment data it is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purp...

  • Page 38

    38 8maintenanceandfaultrectification vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system i...

  • Page 39

    39 8maintenanceandfaultrectification vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 in ex applications, the regulations for the wiring of intrinsically safe circuits must be observed. Error code cause rectification e013 no measured value available – sensor in boot phase – ...

  • Page 40

    40 8maintenanceandfaultrectification vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 you can view all software histories on our website www.Vega.Com. Makeuseofthisadvantageandgetregisteredforupdateinformation via e-mail. The following components are required to update the s...

  • Page 41

    41 8maintenanceandfaultrectification vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 • please contact the agency serving you to get the address for thereturnshipment.Youcanfindtheagencyonourhomepage www.Vega.Com..

  • Page 42: 9 Dismount

    42 9 dismount vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Takeno...

  • Page 43: 10 Supplement

    43 10 supplement vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 10 supplement 10.1 technical data general data 316l corresponds to 1.4404 or 1.4435 materials,wettedparts Ʋ processfitting 316l, alloy c22 (2.4602) plated Ʋ antenna 316l, alloy c22 (2.4602) Ʋ antenna cone ptfe...

  • Page 44

    44 10 supplement vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 input variable measuredvariable distancebetweenloweredgeofthesensorflangeand product surface min.Distance 0 mm measuringrange up to 5.85 m (19.19 ft) 4) referenceconditionstomeasuringaccuracy(accordingtodinen6...

  • Page 45

    45 10 supplement vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 influenceoftheambienttemperaturetothesensorelectronics 8) averagetemperaturecoefficientofthe zero signal (temperature error) 0.03 %/10 k influenceofthesuperimposedgasandpressuretotheaccuracy the spreading spee...

  • Page 46

    46 10 supplement vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 vesselpressurerelatingtotheflange nominal pressure stage seesupplementaryinstructionsmanual"flanges ac- cording to din-en-asme-jis" vibration resistance mechanical vibrations with 1 g and 5 … 100 hz 9) electro...

  • Page 47

    47 10 supplement vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 Ʋ colour - standard pe black Ʋ colour - standard pur blue Ʋ colour - ex-version blue display and adjustment module voltage supply and data transmission through the sensor indication lc display in dot matrix ad...

  • Page 48

    48 10 supplement vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 protection class ii functionalsafety(sil) functionalsafetyisalreadyactivatedoninstrumentswithsilqualificationexfactory.Oninstru- mentswithoutsilqualificationexfactory,thefunctionalsafetymustbeactivatedbytheuse...

  • Page 49

    49 10 supplement vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 10.2 dimensions housinginprotectionip66/ip68(0.2bar) ~ 69 mm (2.72") ø 77 mm (3.03") 112 mm (4 13 / 32 ") m20x1,5/ ½ npt ~ 69 mm (2.72") ø 77 mm (3.03") 117 mm (4.61" ) m20x1,5/ ½ npt ~ 87 mm (3.43") m16x1,5 ø...

  • Page 50

    50 10 supplement vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 housinginprotectionip66/ip68(1bar) 117 mm (4.61" ) ~ 103 mm (4.06") ø 77 mm (3.03") 116 mm (4.57" ) ~ 150 mm (5.91") ø 84 mm (3.31") 120 mm (4.72" ) ~ 105 mm (4.13") ø 84 mm (3.31") m20x1,5 2 m20x1,5/ ½ npt m1...

  • Page 51

    51 10 supplement vegapuls 66 standpipe version • 4 … 20 ma/hart - two-wire 28741-en-141215 10.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor h...

  • Page 52

    Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 28741-en-141215 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...