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  5. Operating Instructions Manual

Vega VEGAPULS 62 Operating Instructions Manual

Manual is about: Radar sensor for continuous level measurement of liquids

Summary of VEGAPULS 62

  • Page 1

    Operating instructions vegapuls 66 enamel 4 … 20 ma/hart - four-wire document id: 31954.

  • Page 2: Contents

    2 contents vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group .........................................

  • Page 3

    3 contents vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 8.5 how to proceed if a repair is needed .............................................................................. 41 9 dismount 9.1 dismounting steps.........................................................................

  • Page 4: 1  About This Document

    4 1 about this document vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectificatio...

  • Page 5: 2  For Your Safety

    5 2 for your safety vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and ...

  • Page 6

    6 2 for your safety vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 2.6 ce conformity thedevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byaffixingthecemarking,weconfirmsuccessfultestingofthe product. Youcanfindthececertificateofconformityinthedownloadsection of our h...

  • Page 7

    7 2 for your safety vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 2.9 safety instructions for ex areas pleasenotetheex-specificsafetyinformationforinstallationandop- eration in ex areas. These safety instructions are part of the operating instructions manual and come with the ex-ap...

  • Page 8: 3  Product Description

    8 3 product description vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 3 product description 3.1 configuration the scope of delivery encompasses: • vegapuls 66 radar sensor • documentation – this operating instructions manual – safetymanual31338"vegapuls series 60 - 4 … 20 ma/ hart"...

  • Page 9

    9 3 product description vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 3 2 1 fig. 1: vegapuls 66 - enamel version with alu double chamber housing 1 housing cover with integrated plicscom (optional) 2 housing with electronics 3 processfittingwithantennasystem thetypelabelcontainsthem...

  • Page 10

    10 3 product description vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 this operating instructions manual applies to the following instrument versions: • hardware version • softwareversion≤3.8 3.2 principle of operation vegapuls 66 is a radar sensor in c-band technology for continu...

  • Page 11

    11 3 product description vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 transport must be carried out in due consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device. The delivery must be checked for completeness and p...

  • Page 12: 4 Mounting

    12 4mounting vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 4 mounting 4.1 general instructions select an installation position you can easily reach for mounting and connectingaswellaslaterretrofittingofadisplayandadjustment module. The housing can be rotated by 330° without the use...

  • Page 13

    13 4mounting vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 1 3 2 100% 0% 4 fig. 3: measuring range (operating range) and max. Measuring distance 1 full 2 empty (max. Measuring distance) 3 measuring range 4 reference plane information: if the medium reaches the antenna, buildup can ...

  • Page 14

    14 4mounting vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 as process pressure, process temperature as well as the chemical properties of the medium. Youcanfindthespecificationsinchapter"technical data"andonthe nameplate. Instruments with enamel coating should be treated very caref...

  • Page 15

    15 4mounting vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 fig. 6: vessel with conical bottom donotmounttheinstrumentsinorabovethefillingstream.Makesure thatyoudetecttheproductsurface,nottheinflowingproduct. Fig.7:inflowingliquid the socket piece should be dimensioned in such a way...

  • Page 16

    16 4mounting vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 ca. 10 mm fig. 8: recommended socket mounting in liquids, direct the sensor as perpendicular as possible to the prod- uct surface to an achieve optimum measurement. Fig.9:alignmentinliquids the mounting location of the rada...

  • Page 17

    17 4mounting vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 ingreflectionsfromtheagitatorsaresavedwiththebladesindifferent positions. Fig. 11: agitators throughtheactionoffilling,stirringandotherprocessesinthevessel, dense foams which considerably damp the emitted signals may form o...

  • Page 18

    18 4mounting vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 max. Min. 2 1 fig. 12: pipe antenna system in a tank. The vent hole in the surge pipe must be in one plane with the polarisation marking on the sensor. 1 marking of the polarisation direction 2 vent hole max. ø 5 mm (0.2 in...

  • Page 19

    19 4mounting vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 100% 0% 1 > 500 mm fig. 13: vegapuls 66 in a bypass tube. The polarisation marking on the processfittingmustbeinoneplanewiththetubeholesorthetubeconnection openings. 1 marking of the polarisation direction when the sensor i...

  • Page 20

    20 5 connecting to power supply vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage • if overvoltage surges are expected...

  • Page 21

    21 5 connecting to power supply vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 suppressed,buttheprotectiveeffectagainsthighfrequencyinterfer- ence signals remains. Warning: considerablepotentialdifferencesexistinsidegalvanicplantsaswell as vessels with cathodic corrosion protection....

  • Page 22

    22 5 connecting to power supply vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 10. Tighten the compression nut of the cable entry gland. The seal ring must completely encircle the cable 11. Connect the lead cable for power supply in the same way accord- ing to the wiring plan, in ad...

  • Page 23

    23 5 connecting to power supply vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 1 3 2 display 1 2 5 6 7 8 i²c fig. 16: electronics compartment, double chamber housing 1 plug connector for vegaconnect (i²c interface) 2 internal connection cable to the connection compartment 3 terminal...

  • Page 24

    24 5 connecting to power supply vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 4 ... 20 ma pe / l / n l1 n gnd 1 2 1 2 3 4 4...20ma is fig. 18: wiring plan, double chamber housing 1 voltage supply 2 signal output 5.4 switch-on phase after connecting vegapuls 66 to power supply or af...

  • Page 25: Module Plicscom

    25 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. It can be ...

  • Page 26

    26 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 fig. 19: insert display and adjustment module note: ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher cover with an i...

  • Page 27

    27 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 – confirmselectedmenu – edit parameter – save value • [->] key to select: – menuchange – select list entry – select editing position • [+] key: – change value of the parameter • [esc] k...

  • Page 28

    28 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 certain circumstances only the medium with the higher dielectric constant. Keep in mind that interfaces can cause faulty measurements. If you want to measure the total height of both li...

  • Page 29

    29 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 3. Save the settings with [ok]andmoveto"mediumselection"with [->]. Eachproducthasdifferentreflectiveproperties.Inaddition,there are various interfering factors which have to be taken in...

  • Page 30

    30 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 linearisation curve linear enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. High sockets or vessel installat...

  • Page 31

    31 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 this function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the display and adjustment module. A description of the func...

  • Page 32

    32 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 menu item resetvalue current output - min. Current 4 ma current output - failure unit of measurement m(d) the values of the following menu items are not reset to the reset values(seecha...

  • Page 33

    33 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 basic adjustment ▶ basic adjustment 1 display diagnostics service info min.Adjustment 1.1 0.00 % = 30.000m(d) 0.665 m(d) max.Adjustment 1.2 100.00 % = 0.000m(d) 0.665 m(d) medium 1.3 li...

  • Page 34

    34 6setupwiththedisplayandadjustmentmoduleplicscom vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 service basic adjustment 4 display diagnostics ▶ service info false signal suppression 4.1 change now? Extended setting 4.2 none ▼ quick level change ▼ current output 4.3 characteristic...

  • Page 35: Adjustment Programs

    35 7 set up with pactware and other adjustment programs vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 7 set up with pactware and other adjustment programs 7.1 connect the pc 3 1 2 fig. 21: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegaconne...

  • Page 36

    36 7 set up with pactware and other adjustment programs vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 • vegaconnect • power supply unit or processing system 1 6 2 4 7 5 3 open twist usb lock fig. 23: connecting the pc via hart to the signal cable 1 vegapuls 66 2 hartresistance250Ω(...

  • Page 37

    37 7 set up with pactware and other adjustment programs vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 further setup steps are described in the operating instructions manu- al"dtm collection/pactware"attachedtoeachdtmcollectionand which can also be downloaded from the internet. Deta...

  • Page 38

    38 7 set up with pactware and other adjustment programs vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 7.4 saving the parameter adjustment data it is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purposes. Thev...

  • Page 39

    39 8maintenanceandfaultrectification vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsi...

  • Page 40

    40 8maintenanceandfaultrectification vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 in ex applications, the regulations for the wiring of intrinsically safe circuits must be observed. Error code cause rectification e013 no measured value available – sensor in boot phase – sensordoes...

  • Page 41

    41 8maintenanceandfaultrectification vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 you can view all software histories on our website www.Vega.Com. Makeuseofthisadvantageandgetregisteredforupdateinformation via e-mail. The following components are required to update the sensor soft...

  • Page 42

    42 8maintenanceandfaultrectification vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 • please contact the agency serving you to get the address for thereturnshipment.Youcanfindtheagencyonourhomepage www.Vega.Com..

  • Page 43: 9 Dismount

    43 9 dismount vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Takenoteofchapte...

  • Page 44: 10 Supplement

    44 10 supplement vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 10 supplement 10.1 technical data general data 316l corresponds to 1.4404 or 1.4435 materials,wettedparts Ʋ antenna enamel Ʋ antenna cone ptfe(tfm1600) Ʋ seal, antenna system graphite, ptfe-coated materials,non-wettedpa...

  • Page 45

    45 10 supplement vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 referenceconditionstomeasuringaccuracy(accordingtodinen60770-1) reference conditions according to din en 61298-1 Ʋ temperature +18 … +30 °c (+64 … +86 °f) Ʋ relative humidity 45 … 75 % Ʋ air pressure 860 … 1060 mbar/86 ...

  • Page 46

    46 10 supplement vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 1,0 m (3.28 ft) 35 m (114.8 ft) 20 mm (0.788 in) 10 mm (0.394 in) - 10 mm (- 0.394 in) - 20 mm (- 0.788 in) 0 fig. 25: deviation vegapuls 66 enamel influenceoftheambienttemperaturetothesensorelectronics 9) averagetemper...

  • Page 47

    47 10 supplement vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 vessel pressure relating to the antenna system -100 … 1600 kpa/-1 … 16 bar (-14.5 … 232 psig) vesselpressurerelatingtotheflange nominal pressure stage seesupplementaryinstructionsmanual"flanges ac- cording to din-en-asm...

  • Page 48

    48 10 supplement vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 functionalsafety(sil) functionalsafetyisalreadyactivatedoninstrumentswithsilqualificationexfactory.Oninstru- mentswithoutsilqualificationexfactory,thefunctionalsafetymustbeactivatedbytheuservia the display and adjustmen...

  • Page 49

    49 10 supplement vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 vegapuls66,enamel d b k y d dn 150 pn 16 dn 200 pn 16 285 22 240 8xø22 340 24 295 12xø22 276 226 d1 d2 212 144 268 162 d b k y d dn 150 pn 16 dn 200 pn 16 d1 d2 mm inch 11.22" 13.39" 9.45" 11.61" 8.35" 10.55" 8.90" 10.8...

  • Page 50

    50 10 supplement vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215 10.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Ve...

  • Page 51

    51 notes vegapuls 66 enamel • 4 … 20 ma/hart - four-wire 31954-en-141215.

  • Page 52

    Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 31954-en-141215 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...