Yamaha 2004 FZ6-SS Service Manual - Chk
3-2
GENERAL MAINTENANCE AND LUBRICATION CHART
CHK
ADJ
3
NOTE:
NOTE:
INITIAL
ODOMETER READINGS
NO.
ITEM
REMARKS
600 mi
(1,000 km)
or
1 month
4,000 mi
(7,000 km)
or
6 months
8,000 mi
(13,000 km)
or
12 months
12,000 mi
(19,000 km)
or
18 months
16,000 mi
(25,000 km)
or
24 months
20,000 mi
(31,000 km)
or
30 months
9
*
Swingarm pivot
bearings
(See page 4-70)
S
Check bearing assemblies for looseness.
S
Moderately repack with lithium-soap-based
grease.
Ǹ
Repack.
10
Drive chain
(See page 3-49, 50)
S
Check chain slack/alignment and condition.
S
Adjust and lubricate chain with a special O-
ring chain lubricant thoroughly
Every 600 mi (1000 km) and after washing the motorcycle or riding in the rain
11
*
Steering bearings
(See page 3-51)
S
Check bearing assembly for looseness.
S
Moderately repack with lithium-soap-based
grease every 16000 mi (25000 km) or 24
months.
Ǹ
Ǹ
Ǹ
Ǹ
Repack.
Ǹ
12
*
Chassis fasteners
(See page 2-21)
S
Check all chassis fitting and fasteners.
S
Correct if necessary.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
13
Brake and clutch
lever pivot shafts
(See page 3-58)
S
Apply lithium-soap-based grease (all-purpose
grease) lightly.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
14
Brake and shift
pedal pivot shafts
(See page 3-58)
S
Apply lithium-soap-based grease (all-purpose
grease) lightly.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
15
*
Centerstand and
sidestand pivots
(See page 3-58)
S
Check operation.
S
Apply lithium-soap-based grease (all-purpose
grease) lightly.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
16
*
Sidestand switch
(See page 3-58, 8-4)
S
Check operation and replace if necessary.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
17
*
Front fork
(See page 3-53)
S
Check operation and for oil leakage.
S
Replace if necessary.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
18
*
Shock absorber
assembly
(See page 3-54, 4-65)
S
Check operation and for oil leakage.
S
Replace if necessary.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
19
*
Rear suspension
link pivots
(See page 4-70)
S
Check operation.
S
Correct if necessary.
Ǹ
Ǹ
20
Engine oil
(See page 3-27, 28)
S
Change (warm engine before draining.)
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
21
*
Engine oil filter
cartridge
(See page 3-28)
S
Replace.
Ǹ
Ǹ
Ǹ
22
*
Cooling system
S
Check hoses for cracks or damage.
S
Replace if necessary.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
22
*
Cooling system
(See page 3-37, 38)
S
Change with ethylene glycol antifreeze cool-
ant every 24 months.
Change.
23
*
Control cables
(See page 3-58)
S
Apply Yamaha chain and cable lube or en-
gine oil SAE 10W-30 thoroughly.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
24
*
Throttle grip housing
and cable
(See page 3-20)
S
Check operation and free play.
S
Adjust the throttle cable free play if neces-
sary.
S
Lubricate the throttle grip housing and cable.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi
(13000 km) or 12 months.
D The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
D Hydraulic brake service
SAfter disassembling the brake master cylinders and calipers, always change the fluid. Regularly
check the brake fluid levels and fill the reservoirs as required.
SEvery two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
SReplace the brake hoses every four years and if cracked or damaged.