DAELIM VJF125 Service Manual - page 123
8-6
CLUTCH/GEARSHIFT
Measure the clutch spring free length; replace the
springs if the measurement is not within the service
limit.
SERVICE LIMIT : 34.2mm
Measure the disk thickness and replace the disks if
the service limit is exceeded.
SERVICE LIMIT : 2.6mm
Check for plate warpage on a surface plate using a
feeler gauge; replace if the service limit is
exceeded.
SERVICE LIMIT : 0.2mm
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH SPRING
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH DISK
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
CLUTCH PLATE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER CAUGE
FEELER GAUGE
•Warped clutch plates prevent the clutch from
disengaging properly.
Check the slots (
) in the clutch outer for nicks or
indentations made by the clutch discs. If necessary
replace them.
Measure the inside diameter of clutch outer.
SERVICE LIMIT : 28.030mm
Measure the outside diameter of clutch outer guide.
SERVICE LIMIT : 27.950mm
•Replace the clutch disks and plates as a set.(4EA)
INSTALLATION
Apply the clean engine oil to the clutch friction
disk and pressure plate.
Install the 7pcs disks and 6pcs plates into the
clutch center by turns.
Install the spring, lifter plate and clutch spring
bolts to diagonal direction.
CLUTCH CENTER
FRICTION DISK
PRESSURE PLATE
CLUTCH OUTER
•Check the condition that the pressure
plate is depressed the friction disk and
disk plate correctly.