DAELIM VJF125 Service Manual - Contents
HOW TO USE THIS MANUAL
This manual describes effective maintenance procedure for
the VJF125 manufactured by DAELIM Motor Co., Ltd.
To ensure safety and optimal operating conditions of the
vehicle, carry out regular inspections according to the
maintenance schedule (Section 2).
Sections 1 through 2 provide information on overall
vehicle; and section 3 describes maintenance procedure
for the engine, frame and electrical systems.
To facilitate use of this manual, each page starts with
disassembly and system diagrams, service information,
and troubleshooting guide. If you cannot find the cause of
trouble, refer to Section 21: Troubleshooting.
• Contents of this manual and specifications are subject
to change without prior notice for improvement of
vehicle quality.
• No part of this publication may be reproduced without
written permission of DAELIM MOTOR.
CONTENTS
GENERAL INFORMATION
INSPECTIONS / ADJUSTMENTS
LUBRICATION
FUEL SYSTEM
ENGINE
1
2
3
4
COOLING SYSTEM
6
EMS (
Engine Management System
)
5
ENGINE REMOVAL
CLUTCH / GEARSHIFT
A.C.GENERATOR / STARTER CLUTCH
CYLINDER HEAD / VALVES
CYLINDER / PISTON
CRANKCASE / TRANSMISSION /
CRANKSHAFT
EXTERNAL PARTS
REAR WHEEL /REAR SUSPENSION
FRONT WHEEL/FRONT FORK/STEERING
HYDRAULIC BRAKE
FRAME
ELECTRICAL SYSTEM
BATTERY / CHARGING SYSTEM
ELECTRIC STARTER
LIGHTS/METER/SWITCHES
IGNITION SYSTEM
7
8
9
10
11
12
13
14
15
16
17
18
WIRING DIAGRAM
19
TROUBLESHOOTING
20
22
21