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Xerox DocuPrint 180 Maintenance Manual

Manual is about: Laser Printing System Print Description Language Reference

Summary of DocuPrint 180

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    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance version 7.1 august 2000 721p88160

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    Xerox corporation printing systems documentation and education 701 south aviation boulevard, esm1-058 el segundo, ca 90245 ©1997, 1998, 1999, 2000 by xerox corporation. All rights reserved. Copyright protection claimed includes all forms and matters of copyrightable material and information now allo...

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    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance iii laser safety ! Warning: adjustments, use of controls, or performance of procedures other than those specified herein may result in hazardous light exposure. The xerox docuprint printers are certified to comply with the perfo...

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    Iv xerox docuprint 96/4635/180 ips guide to performing routine maintenance operation safety your xerox equipment and supplies have been designed and tested to meet strict safety requirements. They have been approved by safety agencies, and they comply with environmental standards. Please observe the...

  • Page 5: Table Of Contents

    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance v table of contents laser safety iii ozone information iii operation safety iv introduction vii about this guide vii contents vii conventions viii related publications ix 1. Feeder trays 1-1 checking feeder trays 1-1 loading fee...

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    Table of contents vi xerox docuprint 96/4635/180 ips guide to performing routine maintenance 7. Maintenance and support services 7-1 xerox customer services support center 7-1 xerox documentation and software services 7-2 xerox font center 7-2 operator training 7-2 xerox customer education 7-3 repor...

  • Page 7: Introduction

    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance vii introduction the xerox docuprint 96/4635/180 ips guide to performing routine maintenance describes how to perform basic maintenance on the xerox docuprint 96/4635/180 ips. About this guide this guide is designed for operator...

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    Introduction viii xerox docuprint 96/4635/180 ips guide to performing routine maintenance conventions this guide uses the following conventions: • italics — document and library names are shown in italics (for example, the xerox docuprint 96/4635/180 ips guide to performing routine maintenance). • c...

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    Introduction xerox docuprint 96/4635/180 ips guide to performing routine maintenance ix related publications this document is part of the xerox docuprint ips publication set. Xerox documents following is a list of all xerox docuprint ips documents. For a complete list and description of available xe...

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    Introduction x xerox docuprint 96/4635/180 ips guide to performing routine maintenance.

  • Page 11: Feeder Trays

    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance 1-1 1. 1 feeder trays this chapter describes the processes for loading paper in the 96/4635/180 ips feeder trays, and explains what actions are necessary if a paper stock is changed. Note: the number of feeder trays on your syst...

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    Feeder trays 1-2 xerox docuprint 96/4635/180 ips guide to performing routine maintenance loading feeder trays it is important to load paper properly in the feeder trays to prevent jams and loss of production time. The following guidelines will help ensure maximum efficiency of your ips printer’s ope...

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    Feeder trays xerox docuprint 96/4635/180 ips guide to performing routine maintenance 1-3 loading trays 1 and 2 trays 1 and 2 are the processor feeder trays. Figure 1-2. Processor feeder trays (trays 1 and 2) follow these steps to load feeder trays 1 and 2. 1. Select the tray you want to load by pres...

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    Feeder trays 1-4 xerox docuprint 96/4635/180 ips guide to performing routine maintenance 3. Pull the feeder tray out until it stops. 4. Pull out any partially fed paper from the feeder assembly and discard it. There will be some resistance. 5. Squeeze the lever against the back of the length guide a...

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    Feeder trays xerox docuprint 96/4635/180 ips guide to performing routine maintenance 1-5 caution: do not load above the max line shown on the paper guide. 8. Pull the length guide forward to touch the back of the paper stack..

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    Feeder trays 1-6 xerox docuprint 96/4635/180 ips guide to performing routine maintenance 9. Latch the paper feeder assembly by pressing the green dot next to the green release lever until the assembly clicks into position. 10. Push the tray in slowly but firmly until it latches. Do not slam the tray...

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    Feeder trays xerox docuprint 96/4635/180 ips guide to performing routine maintenance 1-7 loading trays 3, 4, 5, and 6 follow these steps to load feeder trays 3, 4, 5, and 6: 1. Select the tray you want to load by pressing the tray unlock button on the door of the paper tray or by touching the approp...

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    Feeder trays 1-8 xerox docuprint 96/4635/180 ips guide to performing routine maintenance 5. Remove any paper remaining in the tray and set it aside to be placed on top of the new paper. 6. Load paper, following the instructions on the label at the front of the feeder tray and carefully positioning t...

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    Feeder trays xerox docuprint 96/4635/180 ips guide to performing routine maintenance 1-9 8. Push the tray in slowly but firmly until it latches. Do not slam the tray closed. This can cause improper latching or machine damage. 9. If the printer stopped due to a low paper condition, press the continue...

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    Feeder trays 1-10 xerox docuprint 96/4635/180 ips guide to performing routine maintenance.

  • Page 21: Output Trays and Bins

    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance 2-1 2. 2 output trays and bins your print jobs are sent to output trays or bins which you must unload. You can unload each of the output trays or bins while the system is printing. How you do so, however, depends on the type of ...

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    Output trays and bins 2-2 xerox docuprint 96/4635/180 ips guide to performing routine maintenance checking and unloading high-capacity stacker (hcs) bins the 4635 and 180 ips printers can have up to four high-capacity stacker (hcs) bins; the 96 ips can have up to two. Each high- capacity tray holds ...

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    Output trays and bins xerox docuprint 96/4635/180 ips guide to performing routine maintenance 2-3 2. Open the bin doors, pull the platform out until it stops, and lift the paper stack off the platform to a nearby table or paper cart. Caution: always use both hands to lift the paper stack out of the ...

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    Output trays and bins 2-4 xerox docuprint 96/4635/180 ips guide to performing routine maintenance.

  • Page 25: Fuser Lubricant

    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance 3-1 3. 3 fuser lubricant the fuser on the 96, 4635, and 180 ips is responsible for fusing the print image to the paper with heat. It is critical that the fuser be kept lubricated with fuser agent and that its reservoir be kept f...

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    Fuser lubricant 3-2 xerox docuprint 96/4635/180 ips guide to performing routine maintenance 3. Grasp the green handle on the fuser drawer and pull it out until it stops. 4. Put on gloves. ! Warning: fuser agent contains silicone, which can cause irritation upon contact with the eyes. Be sure to wash...

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    Fuser lubricant xerox docuprint 96/4635/180 ips guide to performing routine maintenance 3-3 5. Locate the fuser agent reservoir, pull it out until it stops, and remove the reservoir cap by turning it counterclockwise. 6. Remove the cap from a new bottle of fuser agent and carefully pour the fuser ag...

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    Fuser lubricant 3-4 xerox docuprint 96/4635/180 ips guide to performing routine maintenance ! Warning: if any fuser agent spills on the floor, remove it immediately. Fuser agent spills make the floor slippery. Use of xerox film remover (isopropyl alcohol) is recommended to clean up spills. Caution: ...

  • Page 29: Adding Dry Ink

    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance 4-1 4. 4 adding dry ink dry ink is the black powder that forms the image on the printed page. This chapter describes the procedure for adding dry ink to the printer. When the printer is low on dry ink, the attention light turns ...

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    Adding dry ink 4-2 xerox docuprint 96/4635/180 ips guide to performing routine maintenance 3. Pull the empty dry ink cartridge out until it stops. 4. Move the green handle to the right (the unlatched position) to release the cartridge and lid. 5. Remove the empty cartridge and discard it. 6. Turn a ...

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    Adding dry ink xerox docuprint 96/4635/180 ips guide to performing routine maintenance 4-3 8. Move the green handle to the left (the latched position) to secure the lid of the cartridge. 9. Hold the cartridge in place and pull off the paper seal. 10. Discard the seal along with the dropcloth. 11. Cl...

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    Adding dry ink 4-4 xerox docuprint 96/4635/180 ips guide to performing routine maintenance.

  • Page 33: Container

    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance 5-1 5. 5 replacing the dry ink waste container the dry ink waste container receives the dry ink inside the printer that does not fuse to paper during printing. This container must be replaced when full. To replace the dry ink wa...

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    Replacing the dry ink waste container 5-2 xerox docuprint 96/4635/180 ips guide to performing routine maintenance 3. Pull the full waste container out of the printer. 4. Remove the cap from the top of the full container and screw the cap onto the mouth of the container. 5. Discard the waste material...

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    Replacing the dry ink waste container xerox docuprint 96/4635/180 ips guide to performing routine maintenance 5-3 6. Slide a new, empty dry ink waste container into the printer until it stops. Note: do not remove the cap from the container. 7. Close the printer doors. 8. Dispose of the dropcloth. Ca...

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    Replacing the dry ink waste container 5-4 xerox docuprint 96/4635/180 ips guide to performing routine maintenance.

  • Page 37: Cleaning

    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance 6-1 6. 6 cleaning this chapter describes the cleaning tasks you need to perform regularly on the 96/4635/180 ips printer. Cleaning the keyboard, monitor, and the exterior of the printer controller clean the exterior surfaces of ...

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    Cleaning 6-2 xerox docuprint 96/4635/180 ips guide to performing routine maintenance cleaning the q850 sensor to clean the q850 sensor: 1. Open the printer right and left doors and locate area 4. 2. Raise the area 4 green handle until it locks into place. 3. Locate the q850 sensor and gently wipe th...

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    Cleaning xerox docuprint 96/4635/180 ips guide to performing routine maintenance 6-3 cleaning the q1011 sensor and mirror to clean the q1011 sensor and mirror: 1. Open the right and left doors of the printer and locate the q1011 sensor. 2. Apply a small amount of lens and mirror cleaner to a cleanin...

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    Cleaning 6-4 xerox docuprint 96/4635/180 ips guide to performing routine maintenance cleaning additional sensors open the top cover of the high-capacity stacker. Locate and clean the following sensors with a cleaning pad. Sensor q1107 sensor q1107 is at the right front corner of the stacker, shown b...

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    Cleaning xerox docuprint 96/4635/180 ips guide to performing routine maintenance 6-5 q1106 and q1166 raise the platform by lifting the green handle. Sensors q1106 and q1166 are shown below. Clean the sensors gently with a cleaning pad..

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    Cleaning 6-6 xerox docuprint 96/4635/180 ips guide to performing routine maintenance sensor q1164 sensor q1164 is on the last feeder/stacker module (the one containing the purge tray), as shown below. Clean the sensors gently with a cleaning pad..

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    Cleaning xerox docuprint 96/4635/180 ips guide to performing routine maintenance 6-7 cleaning the 4mm cartridge tape drive clean the 4mm cartridge tape drive every 25 hours of actual tape operation. Use only a cleaning cartridge designed for the 4mm cartridge tape drive. No fluids or other preparati...

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    Cleaning 6-8 xerox docuprint 96/4635/180 ips guide to performing routine maintenance.

  • Page 45: Maintenance And Support

    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance 7-1 7. 7 maintenance and support services this chapter provides information on the services xerox provides to help you keep your docuprint printer running efficiently. It describes the services available to you and how to take a...

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    Maintenance and support services 7-2 xerox docuprint 96/4635/180 ips guide to performing routine maintenance xerox documentation and software services xdss distributes the documents you need to install and use the docuprint printer, other xerox printers, and associated software. If you register for ...

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    Maintenance and support services xerox docuprint 96/4635/180 ips guide to performing routine maintenance 7-3 xerox customer education xerox offers classes and tutorial documents on various topics relating to printing systems and document production. For information about xerox training courses, or t...

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    Maintenance and support services 7-4 xerox docuprint 96/4635/180 ips guide to performing routine maintenance figure 7-1. Billing information window note: the information in the iot engine type field varies, depending on your ips model. • meter a gives the total impressions successfully delivered by ...

  • Page 49: Index

    Xerox docuprint 96/4635/180 ips guide to performing routine maintenance index-1 index numerics 4mm cartridge tape drive, cleaning, 6-7 a advanced customer training (act), 7-2 b bin unload button, 2-2 bins, 2-1–2-3 c checking feeder trays, 1-1 high-capacity stacker (hcs) bins, 2-2 purge trays, 2-1 sa...

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    Index index-2 xerox docuprint 96/4635/180 ips guide to performing routine maintenance p paper loading, 1-2 predrilled, 1-2 preprinted, 1-2 trays, see trays paper feeder assembly, 1-6 predrilled paper, 1-2 preprinted paper, 1-2 printer controller exterior, cleaning, 6-1 procedures 4mm cartridge tape ...

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