DAELIM VJF125 Service Manual - page 165

12-5

CRANKCASE/TRANSMISSION/CRANKSHAFT

Check the shift drum for wear or damage.

Check the shift drum guide groove for partial wear

or damage.

Measure  the  main  shaft  and  counter  shaft  outside

diameter.

SERVICE LIMIT : M3, M5 : 19.930mm

C1 : 16.440mm

C2 : 19.940mm

C4 : 19.930mm

Check  the  gear  for  hole,  projection  part  in  gear,

shift groove, gear wear, and damage.

Measure the gear inside diameter.

SERVICE LIMIT : M5 : 23.050mm 

M3, C2 : 23.070mm

C4 : 20.070mm

C1 : 20.050mm

Measure the gear bush inside diameter and outside

diameter.

SERVICE LIMIT :

M5 : OUTSIDE DIAMETER : 22.930mm

M3, M2 OUTSIDE DIAMETER : 22.950mm 

C1 OUTSIDE DIAMETER : 19.930mm

M3, C2 INSIDE DIAMETER : 20.050mm

C1 INSIDE DIAMETER : 16.550mm

Measure out the gear-to-bush clearance.

SERVICE LIMIT :

M3, M5, C1, C2 : 0.100mm

Measure out the gear-to-shaft clearance.

SERVICE LIMIT : C4 :0.120mm

Measure out the bush-to-shaft clearance.

SERVICE LIMIT : M3 : 0.100mm

C1 : 0.090mm

C2 : 0.090mm